Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings. In the specification, the same or similar reference numerals denote the same or similar components. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the general inventive concept of the present invention and should not be construed as limiting the invention.
The present invention is directed to an improvement of the structure of the bulk acoustic wave resonator shown in fig. 10A and 10B. Therefore, the present invention can also be applied to the description of fig. 10A and 10B.
As shown in fig. 10A and 10B, the reference numerals are as follows:
10: the substrate can be made of silicon (high-resistance silicon), gallium arsenide, sapphire, quartz, etc.
20: the acoustic mirror, shown as cavity 20, may also employ bragg reflectors and other equivalents.
30: the bottom electrode is made of molybdenum, ruthenium, gold, aluminum, magnesium, tungsten, copper, titanium, iridium, osmium, chromium or their composite or their alloy.
36: and the electrode pin is made of the same material as the first bottom electrode.
40: the piezoelectric thin film layer can be selected from aluminum nitride (AlN), zinc oxide (ZnO), lead zirconate titanate (PZT), and lithium niobate (LiNbO)3) Quartz (Quartz), potassium niobate (KNbO)3) Or lithium tantalate (LiTaO)3) And the rare earth element doped material with a certain atomic ratio of the materials can be contained.
50: the first top electrode is made of molybdenum, ruthenium, gold, aluminum, magnesium, tungsten, copper, titanium, iridium, osmium, chromium or a composite of the above metals or an alloy thereof.
56: and the electrode pin is made of the same material as the first top electrode.
60: an air gap is located within the top electrode between the first top electrode 50 and the second top electrode 70.
70: the second top electrode is made of the same material as the first top electrode 50, but the specific material is not necessarily the same as the first top electrode 50.
In the present invention, the air gap may be an air gap layer, a vacuum gap layer, or a gap layer filled with another gas medium.
In fig. 10B, a partial release hole structure 81 is defined between the non-leaded ends of the first and second top electrodes.
For a bulk acoustic wave resonator (shown in fig. 10A-10B) with an air gap in the electrodes, the air gap can effectively prevent the second top electrode or the first bottom electrode from participating in the acoustic motion of the effective area of the resonator, and at the same time, the resonator can effectively utilize the electrical advantages (reduced impedance) brought by the additional electrode.
In embodiments of the invention such as that of fig. 1, the resonator has dual-layer top electrodes 50 and 70 (i.e., a first top electrode 50 and a second top electrode 70), the top electrode 70 covering the entire upper surface of the top electrode 50 while remaining in contact with the upper surface of the top electrode 50 on the non-electrode lead side and the lead side, thereby forming an air gap 60 between the top electrodes 70 and 50.
When the resonator works, an alternating electric field is applied to the piezoelectric layer 40 through the electrodes, and as acoustoelectric energy is coupled and mutually converted, current can pass through the electrodes. Under excitation by the alternating electric field, the piezoelectric layer generates acoustic waves, and when the acoustic waves propagate upwards to the interface of the electrode layer 50 and the air gap 60 in the top electrode, the acoustic wave energy is reflected back into the piezoelectric layer 40 (because the acoustic impedance mismatch between air and electrode is very large) and does not enter the electrode layer 70. The electrode structure containing the air gap can obviously reduce the electric loss of the resonator (shown as improvement of Q value at and near the series resonance frequency) on one hand. On the other hand, the air gap acts as an acoustic barrier to the top electrode 70, thereby substantially avoiding negative effects of the electrode layer 70 on the resonator performance (e.g., changes in the resonant frequency and electromechanical coupling coefficient).
The height of the air gap is generally greater than the typical amplitude of the resonator (about 10nm), e.g., the height of the air gap is at
This facilitates the decoupling of the acoustic energy of the
top electrode 70 from the resonant cavity (in this embodiment, the composite structure of the
top electrode 50, the
piezoelectric layer 40, and the bottom electrode 30) during high power operation of the resonator. Further, in
Within the range of (1).
In the present invention, the bottom electrode of the bulk acoustic wave resonator may be a gap electrode, and an electrode on a side close to the piezoelectric film is a first bottom electrode, and an electrode on a side far from the piezoelectric film is a second bottom electrode.
If the electrode layers on the upper and lower sides of the gap layer in the gap electrode are attached to each other and are not easily separated and reset in the working process of the resonator, the acoustic energy may leak from the contact portion to the additional electrode (the second top electrode in fig. 10B) from the effective region, and thus the second top electrode 70 is no longer acoustically isolated from the effective region, which causes parasitics in the electrical response of the resonator, and also causes the frequency of the resonator to significantly decrease due to the mass loading effect, which deteriorates the performance of the resonator, and is not favorable for the stability and improvement of the performance of the resonator.
The invention provides a technical scheme which can prevent electrode layers on the upper side and the lower side of a gap layer in a gap electrode from being attached to each other. The following examples all use the top electrode as a gapped electrode as an example, and as will be appreciated by those skilled in the art, the same embodiment can be used when the bottom electrode is also a gapped electrode.
Fig. 1 is a schematic partial cross-sectional view of a gap electrode of a bulk acoustic wave resonator according to an exemplary embodiment of the present invention, a second top electrode of the gap electrode being provided with a protrusion.
In fig. 1, 50 is a first top electrode, 70 is a second top electrode, and an air gap 60 is provided between the first top electrode 50 and the second top electrode 70, and 81 is a partial release hole structure. Wherein a plurality of minute protrusions BMP1 are provided on the lower surface of the second top electrode 70.
FIG. 2 is a schematic view of the gap electrodes of FIG. 1 attached to each other; fig. 3 is a partially enlarged view of a portion in fig. 2. As shown in fig. 2-3, if the two electrodes 50 and 70 are close to each other in a wet-out environment (as shown in fig. 3), only the top of the bump structure makes a small-area contact with the first bottom electrode 50 (as shown in the region C2 in fig. 3).
Therefore, the contact area is obviously reduced, so that the adsorption effect of the two layers of electrodes on the contact surface is greatly reduced, the two layers of electrodes can be easily separated and reset after being contacted, and the bonding phenomenon can be effectively inhibited or avoided.
Fig. 4 is a schematic partial cross-sectional view of a gap electrode of a bulk acoustic wave resonator according to an exemplary embodiment of the present invention, the first top electrode 50 of which is provided with a protrusion BMP 1.
Fig. 5 is a schematic partial cross-sectional view of a bulk acoustic wave resonator according to another exemplary embodiment of the present invention, in which the passivation layer 71 is disposed on the upper surface of the first top electrode 50, and the protrusion BMP1 is disposed directly on the passivation layer 71, which may be the same material as the passivation layer. In fig. 5, the top surface of the second top electrode 70 is also provided with a passivation layer 72.
The distribution of the protrusions is explained below with reference to fig. 6A and 6B. Fig. 6A is an exemplary diagram of a protrusion arrangement according to an exemplary embodiment of the present invention, wherein the protrusion is arranged on the second top electrode side. When the two electrode layers of the gap electrode are bonded, only a part of the electrode layers are usually in contact, and therefore, as shown in fig. 6A, the projection BMP1 may be provided only in the region where contact is most likely to occur, without extending over the entire electrode surface. The protrusions may also be distributed over the surface of the electrode side on which they are located, where the distribution may be discrete or uniform.
In a further embodiment, in the case where the electrode layers on both sides of the void layer are electrically connected to each other at both ends (non-pin end and pin end) of the void layer, for example, in a lateral direction of the resonator with reference to the drawings (which are cross-sectional views, for example, fig. 6A), the air gap may have a first end and a second end with a first distance therebetween; the protrusions may be distributed in an intermediate area between the first end and the second end in a lateral direction of the resonator. The above is described with reference to the cross-sectional views.
In practice, the protrusions are arranged in an intermediate zone, which is a circle centred on the centroid of the interstitial layer and having a radius of a first distance, which is not greater than four fifths of the shortest distance from the centroid to the edge of the interstitial layer, and further wherein the first distance is in the range of one quarter to three quarters of the shortest distance. Specifically, for example, referring to fig. 6B, it can be seen that the protrusions are distributed in the central area of the void layer of the electrode, where the central area is a circle with the centroid of the void layer as the center and R as the radius, and the shortest distance from the centroid to the edge of the void layer is d0, then R is in the range of 0.25-0.75d 0. In the present invention, the centroid is a geometric center of the void layer or a projection of a geometric center of an effective region of the resonator on the void layer.
In the case where the first electrode and the second electrode are electrically connected to each other at the lead end and are spaced apart from each other at the non-lead end in the thickness direction of the resonator, the projections are distributed closer to the non-lead end. In particular, the interstitial layer has a centroid with a shortest distance to the edge of the interstitial layer in the lateral direction of the resonator; and the protrusions are arranged in a range where a distance from the edge of the void layer is less than one-half of the shortest distance in a direction toward the centroid of the edge of the void layer. Also, in the present invention, the centroid is a geometric center of the void layer or a projection of a geometric center of an active area of the resonator on the void layer.
Fig. 7 is an exemplary schematic diagram of a protrusion distribution according to an exemplary embodiment of the present invention. In fig. 7, the protrusions are arranged in a matrix array, but other arrangements are possible. Such as a circular array distribution, a divergent distribution, etc. The spacing between the protrusions in the array may be defined. In fig. 7, the projections BMP1 may be arranged in a regular array in plan view as shown in fig. 7. The center-to-center distances between a certain projection and an adjacent projection in the transverse direction and the longitudinal direction are a and b respectively.
The shape or shape of the protrusion is explained below.
FIG. 8 is a schematic view of the profile of a protrusion according to an exemplary embodiment of the present invention; fig. 9A and 9B are a perspective view and a cross-sectional view, respectively, of a protrusion according to an exemplary embodiment of the present invention.
The specific geometry of each protrusion may be cylindrical, prismatic, conical, pyramidal, hemispherical, etc. For example, as shown in FIG. 8, the protrusions may be formed in a tapered circular truncated cone structure, wherein the height h of the protrusions may be in the range of
(or 1/10-1/2 of the thickness of the air gap) and the radius R of the bottom circular surface is in the range of0.1-20 μm, and the radius of the top circular surface is 0.05-10 μm.
The tapered shape of fig. 9A and 9B can significantly reduce the area of the contact surface at the top of the protrusion, and the curved shape of the side portion smoothly overlaps the bottom surface of the protrusion, thereby effectively preventing the protrusion from breaking. In fig. 9A and 9B, the side surfaces of the protrusions are curved surfaces that are concave toward the center line of the protrusions.
In the present invention, the top electrode is taken as an example of the gap electrode, and as can be understood by those skilled in the art, the protrusion according to the present invention may be provided in the bottom electrode as the gap electrode.
In the present invention, the numerical ranges mentioned may be, besides the end points, the median values between the end points or other values, and are within the protection scope of the present invention.
As can be appreciated by those skilled in the art, bulk acoustic wave resonators according to the present invention can be used to form filters.
Based on the above, the invention provides the following technical scheme:
1. a bulk acoustic wave resonator comprising:
a substrate;
an acoustic mirror;
a bottom electrode;
a top electrode; and
a piezoelectric layer disposed between the bottom electrode and the top electrode,
wherein:
the bottom electrode and/or the top electrode are gap electrodes, each gap electrode comprises a gap layer, a first electrode and a second electrode, the gap layers are formed between the first electrodes and the second electrodes in the thickness direction of the resonator, and the first electrodes are in surface contact with the piezoelectric layers; and is
The gap electrode includes a first surface on the first electrode side, a second surface on the second electrode side, the first surface and the second surface being opposite to each other in a thickness direction of the resonator, and a gap layer located between the first surface and the second surface;
the resonator further includes a plurality of protrusions extending from the first surface and/or the second surface into the void layer in a thickness direction of the resonator, the protrusions extending to a height less than a thickness of the void layer.
2. The resonator of claim 1, wherein:
the first surface is a surface of the first electrode, and the material of the protrusion is the same as that of the first electrode.
3. The resonator of claim 1, wherein:
the surface of the first electrode is provided with a passivation layer, the first surface is the surface of the passivation layer, and the material of the protrusion is the same as that of the passivation layer.
4. The resonator of any of claims 1-3, wherein:
the height of the protrusion is
Or
The height of the protrusions is one-half to one-tenth of the thickness of the void layer.
5. The resonator of claim 4, wherein:
the thickness of the void layer is within
Within the range of (1).
6. The resonator of claim 5, wherein:
the thickness of the void layer is within
Within the range of (1).
7. The resonator of any of claims 1-3, wherein:
the protrusions extend over the surface on which they are disposed.
8. The resonator of any of claims 1-3, wherein:
the protrusions are distributed over only a portion of the surface on which they are disposed.
9. The resonator of claim 8, wherein:
the first electrode and the second electrode are electrically connected to each other at a pin end and are electrically connected to each other at a non-pin end.
10. The resonator of claim 9, wherein:
the hollow layer is provided with a centroid, and the centroid is the geometrical center of the hollow layer or the projection of the geometrical center of the effective area of the resonator on the hollow layer;
the protrusions are arranged in a middle area which is a circle having a center at the centroid and a radius at a first distance which is not more than four fifths of a shortest distance from the centroid to an edge of the void layer, and further, the first distance is in a range of one quarter to three quarters of the shortest distance.
11. The resonator of claim 8, wherein:
the first electrode and the second electrode are electrically connected to each other at a lead end and spaced apart from each other in a thickness direction of the resonator at a non-lead end.
12. The resonator of claim 11, wherein:
the said space layer has a centroid, in the transverse direction of the resonator, the said centroid has a shortest distance to the edge of the space layer, the said centroid is the geometrical center of the said space layer or the projection of the geometrical center of the resonator's active area on the said space layer; and is
The protrusions are arranged in a range where a distance from the edge of the void layer is less than one-half of the shortest distance in a direction toward the centroid of the edge of the void layer.
13. The resonator of any of claims 1-3, wherein:
the plurality of protrusions are arranged in an array.
14. The resonator of any of claims 1-3, wherein:
the cross-sectional area of the protrusion proximate the surface thereof is greater than the cross-sectional area of the extended end of the protrusion.
15. The resonator of claim 14, wherein:
the protrusion is frustum-shaped, pyramid-shaped or hemispherical.
16. The resonator of claim 14, wherein:
the side surface of the protrusion is a curved surface which is concave towards the center line of the protrusion.
17. A filter comprising a bulk acoustic wave resonator according to any one of claims 1-16.
18. An electronic device comprising a filter according to 17 or a resonator according to any of claims 1-16.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.