CN111006596B - Screw inspection device - Google Patents
Screw inspection device Download PDFInfo
- Publication number
- CN111006596B CN111006596B CN201911316660.XA CN201911316660A CN111006596B CN 111006596 B CN111006596 B CN 111006596B CN 201911316660 A CN201911316660 A CN 201911316660A CN 111006596 B CN111006596 B CN 111006596B
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- Prior art keywords
- screw
- opening
- block
- adjusting
- front plate
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- 238000007689 inspection Methods 0.000 title claims abstract description 11
- 230000006698 induction Effects 0.000 claims abstract description 5
- 125000006850 spacer group Chemical group 0.000 claims 2
- 238000001514 detection method Methods 0.000 abstract description 14
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/04—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
- G01B11/043—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving for measuring length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/06—Sorting according to size measured mechanically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/10—Sorting according to size measured by light-responsive means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
- G01B5/04—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving
- G01B5/043—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness specially adapted for measuring length or width of objects while moving for measuring length
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses a screw inspection device, which comprises a base, a vibrator, an induction mechanism and a conduction mechanism, wherein the vibrator is arranged in the base; the conduction mechanism comprises a front plate, a rear plate, a connecting block, an adjusting block and a first fixing mechanism, wherein the front plate and the rear plate are arranged in parallel through the connecting block to form a guide groove for a conduction screw, a first opening and a second opening are formed in the rear plate, a third opening and a fourth opening are formed in the front plate, the positions of the first opening and the third opening correspond to each other, the sensing mechanism is arranged on the side edges of the first opening and the second opening, the adjusting block is arranged in the second opening in a sliding mode, the adjusting block is fixed through the first fixing mechanism, and when the screw is too short, the screw falls freely through the fourth opening and the second opening. The size of the second opening is adjusted by the adjusting block, and the weight of the screw is skillfully utilized, so that the too short detection of the screw and the automatic blanking of unqualified parts are realized.
Description
Technical Field
The invention relates to the field of screw production, in particular to a screw inspection device.
Background
Screws are commonly used fasteners in life, and the length of the screws is a certain standard, so before leaving the factory, the length of the screws needs to be detected to check whether the screws are within a qualified error range. If the detection is completely performed manually, the detection efficiency is low, and the production cost is greatly increased.
Disclosure of Invention
Aiming at the defects existing in the prior art, the main purpose of the invention is to overcome the defects of the prior art, and discloses a screw inspection device which comprises a base, a vibrator, an induction mechanism and a conduction mechanism, wherein the vibrator is arranged in the base, the conduction mechanism is obliquely arranged on the base, and screws are moved from one end of the conduction mechanism to the other end by shaking of the vibrator; the conduction mechanism comprises a front plate, a rear plate, a connecting block, an adjusting block and a first fixing mechanism, wherein the front plate and the rear plate are arranged in parallel through the connecting block to form a guide groove for conducting screws, a first opening and a second opening are formed in the rear plate, a third opening and a fourth opening are formed in the front plate, the first opening corresponds to the third opening in position, the sensing mechanism is arranged on the side edge of the first opening and the side edge of the second opening, the adjusting block is arranged in the second opening in a sliding mode to adjust the size of the second opening, and the adjusting block is fixed through the first fixing mechanism, and when screws are too short, the screws fall freely through the fourth opening and the second opening.
Further, the side walls on two sides of the second opening are provided with first sliding grooves, two sides of the adjusting block are slidably arranged in the first sliding grooves, the first fixing mechanism comprises first screws and first springs, first screw holes matched with the first screws are formed in the first sliding grooves, and the first screws penetrate through the adjusting block and the first springs to be connected with the first screw holes.
Further, the device also comprises a supporting block and a second fixing mechanism, wherein second sliding grooves are formed in the side walls of two sides of the first opening, two sides of the supporting block are slidably arranged in the second sliding grooves, and the supporting block is fixed at a designated position by the aid of the second fixing mechanism.
Further, the second fixing mechanism comprises a second screw and a second spring, a second screw hole matched with the second screw is formed in the second sliding groove, and the second screw penetrates through the supporting block and the second spring and then is connected with the second screw hole.
Further, the connecting block is of a U-shaped structure, one side wall of the connecting block is fixedly connected with the rear plate, a guide hole and a locking screw hole are formed in the other side wall of the connecting block, an adjusting screw hole is formed in the front plate, the adjusting screw hole corresponds to the guide hole, an adjusting screw penetrates through the guide hole to be connected with the adjusting screw hole, the locking screw is matched with the locking screw hole, and one end of the locking screw hole is propped against the front plate.
Further, the device also comprises a gasket, and the gasket is sleeved on the adjusting screw.
Further, the induction mechanism comprises a fixed block, a U-shaped support, a laser sensor and a fixed screw, wherein the fixed block is arranged on one side of the base and is in clearance arrangement with the base, the U-shaped support is arranged on the fixed block in a sliding manner, the fixed screw is used for locking, and the laser sensor is arranged on two side walls of the U-shaped support.
Further, the included angle between the conduction mechanism and the horizontal plane is 60-75 degrees.
The invention has the beneficial effects that:
The size of the second opening is adjusted by the adjusting block, and the weight of the screw is skillfully utilized to realize the detection of the too short screw and the automatic blanking of unqualified parts; meanwhile, the laser sensor is matched for detecting the overlong screw, so that the detection efficiency is greatly improved, and the labor cost is reduced. The front plate and the rear plate realize interval adjustment through the connecting block to increase the guide slot width, and then improve screw detection scope, the adaptability is wider.
Drawings
FIG. 1 is a schematic diagram of a screw detecting device according to the present invention;
FIG. 2 is a schematic structural view of a conductive mechanism;
FIG. 3 is a schematic view of the structure of the rear plate;
FIG. 4 is a schematic view of the structure of the front plate;
FIG. 5 is a schematic view of the structure of the connection block;
FIG. 6 is a left side view of FIG. 2;
FIG. 7 is a cross-sectional view A-A of FIG. 6;
FIG. 8 is a B-B cross-sectional view of FIG. 6;
FIG. 9 is a schematic diagram of a sensing mechanism;
the reference numerals are as follows:
1. Base, 2, vibrator, 3, sensing mechanism, 4, conduction mechanism, 31, fixed block, 32, U-shaped bracket, 33, laser sensor, 34, fixed screw, 41, front plate, 42, rear plate, 43, connecting block, 44, adjusting block, 45, first fixing mechanism, 47, supporting block, 48, second fixing mechanism, 411, third opening, 412, fourth opening, 413, adjusting screw hole, 414, adjusting screw, 421, first opening, 422, second opening, 431, guide hole, 432, locking screw hole, 433, locking screw, 451, first screw, 452, first spring, 481, second screw, 482, second spring, 4211, second chute, 4212, second screw hole, 4221, first chute, 4222, first screw hole.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
1-6, The screw inspection device comprises a base 1, a vibrator 2, an induction mechanism 3 and a conduction mechanism 4, wherein the vibrator is arranged in the base 1, and the conduction mechanism 4 is obliquely arranged on the base 1; typically, the angle between the conducting means 4 and the horizontal is 60-75 °; preferably, the angle between the conducting means 4 and the horizontal plane is 65 °. Moving the screw from one end of the conduction mechanism 4 to the other end by shaking the vibrator 2; the conduction mechanism 4 includes a front plate 41, a rear plate 42, a connection block 43, an adjustment block 44, and a first fixing mechanism 45, the front plate 41 and the rear plate 42 are rectangular parallelepiped bar-shaped structures, and the front plate 41 and the rear plate 42 are arranged in parallel through the connection block 43, forming a guide groove for transmitting screws. The back plate 42 is provided with a first opening 421 and a second opening 422, the front plate 41 is provided with a third opening 411 and a fourth opening 412, the positions of the first opening 421 and the third opening 411 correspond to each other, the sensing mechanism 3 is arranged at the positions of the first opening 421 and the third opening 411, and when the sensing mechanism senses a screw, the screw is excessively long, and the device is stopped and warned through the PLC control equipment. Thereby realizing the overlong detection of the screw. The adjusting block 44 is slidably disposed in the second opening 422 to adjust the size of the second opening 422, and the adjusting block 44 is fixed at a designated position by the first fixing mechanism 45. The shortest length of the screw is selected according to the screw standard, i.e. the standard screw minus the screw allows Xu Changdu errors. When the screw passes through the second opening 422, if the screw meets the standard, one end of the screw is placed on the adjusting block 44, and if the screw is shorter and does not meet the standard, the end of the screw cannot be placed on the adjusting block 44, and the screw falls from the fourth opening 412 of the second opening 412 by utilizing the weight of the screw, so that the too short detection of the screw is realized.
In an embodiment, as shown in fig. 1 to 8, the side walls on two sides of the second opening 422 are provided with a first sliding groove 4221, two sides of the adjusting block 44 are slidably arranged in the first sliding groove 4221, the first fixing mechanism 45 comprises a first screw 451 and a first spring 452, a first screw hole 4222 matched with the first screw 451 is arranged in the first sliding groove 4221, and the first screw 451 passes through the adjusting block 44 and the first spring 452 to be connected with the first screw hole 422. The first spring 452 enables the adjusting block 44 to be always clung to the first screw 451, and then the distance from the adjusting block 44 to the bottom of the second opening 422 is changed by rotating the first screw 451. When the screw passes the time, one end of the screw is turned downward due to its own weight, and then falls down from the second opening 422.
In an embodiment, as shown in fig. 1-8, the device further comprises a supporting block 47 and a second fixing mechanism 48, wherein the side walls at two sides of the first opening 421 are provided with second sliding grooves 4211, two sides of the supporting block 48 are slidably arranged in the second sliding grooves 4211, and the supporting block 47 is fixed at a specified position by using the second fixing mechanism 48. By adjusting the position of the supporting block 47 in the first opening 421, the detection range is increased; according to the screws of different lengths, the position of the supporting block 47 is adjusted so that the screws cannot fall down due to the overturning of the screws by the weight of the screws. Specifically, the second fixing mechanism 48 includes a second screw 481 and a second spring 482, a second screw hole 4212 matching the second screw 481 is provided in the second sliding groove 4211, and the second screw 481 passes through the support block 47 and the second spring 482 and is connected to the second screw hole 4212. The position of the support block 47 within the first opening 421 is adjusted by turning the second screw 481.
In an embodiment, as shown in fig. 1-8, the connecting block 43 is in a U-shaped structure, one side wall of the connecting block is fixedly connected with the rear plate 42, a guide hole 431 and a locking screw hole 432 are arranged on the other side wall of the connecting block, an adjusting screw hole 413 is arranged on the front plate 41, the adjusting screw hole 413 corresponds to the guide hole 431, when in use, the adjusting screw 414 penetrates through the guide hole 431 to be connected with the adjusting screw hole 413, the adjusting screw 414 is tightly attached to the connecting block by utilizing the self weight of the front plate 41, the locking screw 433 is matched with the locking screw hole 432, and the end part of the locking screw 433 abuts against the front plate 41 by rotating the locking screw 433, so that the front plate 41 and the connecting block 43 are fixed. Through the above structure, the distance between the front plate 41 and the rear plate 42 can be adjusted, and the detection range is further wider. Since the adjusting screw 414 cannot pass through the adjusting screw hole 413, normal passing of the detecting screw is affected; however, since the length of the adjusting screw hole 413 is limited, the thickness adjusting range of the guide groove is small; preferably, the guide groove adjusting device further comprises a gasket, wherein the gasket is sleeved on the adjusting screw 414, and the adjusting range of the guide groove is further increased.
In an embodiment, as shown in fig. 1-9, the sensing mechanism 3 includes a fixed block 31, a U-shaped bracket 32, a laser sensor 33 and a fixed screw 34, where the fixed block 431 is disposed on one side of the base 1 and is disposed in a gap with the base 1, so as to prevent the shake of the vibrator 3 from driving the sensing mechanism 3 to shake, which results in a large error of the detection result. The fixed block 31 is vertically provided with a guide hole, the bottom of the U-shaped bracket 32 is arranged in the guide hole in a sliding way, and the U-shaped bracket 32 is fixedly connected with the fixed block 31 through a fixed screw 34; the laser sensor 33 is arranged on the U-shaped bracket 32, and the laser sensor 33 typically comprises a transmitter and a receiver, and is thus arranged on both side walls of the U-shaped bracket 32. The U-shaped bracket 32 is matched with the fixed block 31, so that the height position of the laser sensor 33 is adjusted to be matched with different detection screws.
In use, as shown in fig. 1-9, the screws are sequenced by the vibrating disk, entering from the inlet end of the conduction mechanism 4, and vibrated by the vibrator 2 so that the screws move from the inlet end to the outlet end of the conduction mechanism 4. Firstly, the screw is detected longer, if the screw is detected longer, when the screw passes through the sensing mechanism 3, the screw shields the laser sensor 33, signals are sent to the PLC, and then the machine is stopped, and the machine waits for the staff to take out. And after the screw is qualified, the screw is continuously moved to the second opening 422 to perform the screw too short detection, and if the screw is too short, the screw automatically falls from the second opening 422. The detection of the screw length is realized through the structure. The inspection efficiency and reliability are improved.
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the scope of the present invention; modifications and equivalents of the invention may be made without departing from the spirit and scope of the invention, and are intended to be covered by the appended claims.
Claims (6)
1. The screw inspection device is characterized by comprising a base, a vibrator, an induction mechanism and a conduction mechanism, wherein the vibrator is arranged in the base, the conduction mechanism is obliquely arranged on the base, and the vibrator shakes to enable screws to move from one end of the conduction mechanism to the other end of the conduction mechanism; the guide mechanism comprises a front plate, a rear plate, a connecting block, an adjusting block and a first fixing mechanism, wherein the front plate and the rear plate are arranged in parallel through the connecting block to form a guide groove for conducting the screw, a first opening and a second opening are formed in the rear plate, a third opening and a fourth opening are formed in the front plate, the positions of the first opening and the third opening correspond to each other, the sensing mechanism is arranged on the side edges of the first opening and the second opening, the adjusting block is arranged in the second opening in a sliding mode to adjust the size of the second opening, the adjusting block is fixed through the first fixing mechanism, and when the screw is too short, the screw falls freely through the fourth opening and the second opening;
The side walls at two sides of the second opening are provided with first sliding grooves, two sides of the adjusting block are arranged in the first sliding grooves in a sliding mode, the first fixing mechanism comprises first screws and first springs, first screw holes matched with the first screws are formed in the first sliding grooves, and the first screws penetrate through the adjusting block and the first springs to be connected with the first screw holes;
The device further comprises a supporting block and a second fixing mechanism, wherein second sliding grooves are formed in the side walls of two sides of the first opening, two sides of the supporting block are slidably arranged in the second sliding grooves, and the supporting block is fixed at a specified position by the aid of the second fixing mechanism.
2. The screw inspection device according to claim 1, wherein the second fixing mechanism comprises a second screw and a second spring, a second screw hole matched with the second screw is formed in the second sliding groove, and the second screw penetrates through the supporting block and the second spring and then is connected with the second screw hole.
3. The screw inspection device according to claim 1, wherein the connecting block has a U-shaped structure, one side wall of the connecting block is fixedly connected with the rear plate, a guide hole and a locking screw hole are formed in the other side wall of the connecting block, an adjusting screw hole is formed in the front plate, the adjusting screw hole corresponds to the guide hole, an adjusting screw penetrates through the guide hole to be connected with the adjusting screw hole, the locking screw is matched with the locking screw hole, and one end of the locking screw hole is abutted against the front plate.
4. A screw testing device according to claim 3, further comprising a spacer, said spacer being disposed over said adjustment screw.
5. The screw inspection device according to claim 1, wherein the sensing mechanism comprises a fixed block, a U-shaped bracket, a laser sensor and a fixed screw, the fixed block is arranged on one side of the base and is arranged in a gap with the base, the U-shaped bracket is slidably arranged on the fixed block and is locked by the fixed screw, and the laser sensor is arranged on two side walls of the U-shaped bracket.
6. A screw testing device according to claim 1, wherein the conduction means is at an angle of 60-75 ° to the horizontal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911316660.XA CN111006596B (en) | 2019-12-19 | 2019-12-19 | Screw inspection device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911316660.XA CN111006596B (en) | 2019-12-19 | 2019-12-19 | Screw inspection device |
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CN111006596A CN111006596A (en) | 2020-04-14 |
CN111006596B true CN111006596B (en) | 2024-07-12 |
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CN201911316660.XA Active CN111006596B (en) | 2019-12-19 | 2019-12-19 | Screw inspection device |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111842195B (en) * | 2020-07-14 | 2022-07-01 | 南京诺淳五金制品有限公司 | Nail automatic detection equipment |
CN113369146B (en) * | 2021-06-23 | 2022-12-27 | 协兴螺丝工业(东莞)有限公司 | Gasket screw screening system |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN210741393U (en) * | 2019-12-19 | 2020-06-12 | 佳兴紧固件工业(苏州)有限公司 | Screw inspection device |
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CN101402088B (en) * | 2008-08-26 | 2012-05-02 | 友荣精密五金(惠州)有限公司 | Screw sieving machine |
KR101293308B1 (en) * | 2013-02-07 | 2013-08-05 | 주식회사 우승산업 | Protecting device for with drawingthe sludge on a screen |
CN207872624U (en) * | 2017-12-27 | 2018-09-18 | 合肥市雅视智能科技有限公司 | Chuck screw detecting equipment |
CN207997116U (en) * | 2018-01-04 | 2018-10-23 | 嘉兴市东佑五金制品有限公司 | A kind of Screw gasket combination machine |
CN207691324U (en) * | 2018-01-05 | 2018-08-03 | 河南四达检测技术有限公司 | A kind of mounting bracket for strain clamp detection device |
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CN210741393U (en) * | 2019-12-19 | 2020-06-12 | 佳兴紧固件工业(苏州)有限公司 | Screw inspection device |
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