CN111006590A - Detection method based on equipment for rapidly detecting consistency of fuel tank tooling plate - Google Patents
Detection method based on equipment for rapidly detecting consistency of fuel tank tooling plate Download PDFInfo
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- CN111006590A CN111006590A CN201911388889.4A CN201911388889A CN111006590A CN 111006590 A CN111006590 A CN 111006590A CN 201911388889 A CN201911388889 A CN 201911388889A CN 111006590 A CN111006590 A CN 111006590A
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- oil tank
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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Abstract
The invention discloses a detection method based on equipment for rapidly detecting the consistency of a fuel tank tooling plate, which comprises a detection mechanism, a reference fuel tank and the reference tooling plate, wherein the consistency of the fuel tank tooling plate is detected by positioning a check point of the reference fuel tank through an infrared detector, the detection precision is high, a high-precision mechanical arm is used for detection, the detection precision can reach 0.05MM, the operation is simple, the detection speed is high, the consistency of the tooling plate can be rapidly and effectively judged through the detection mechanism, and the adjustment can be carried out in time; simultaneously detection mechanism mainly comprises the arm, and the commonality of device is strong, and other oil tanks and frock board can all examine the uniformity as such to can popularize to other similar fields, detect simultaneously with low costsly, do not need repeated many rounds to verify, practice thrift the oil tank cost greatly. The method is suitable for production of the fuel tank.
Description
Technical Field
The invention relates to the technical field of fuel tank processing, in particular to a detection method based on equipment for rapidly detecting the consistency of a fuel tank tooling plate.
Background
The existing production processes of the automobile fuel tank are divided into blow molding, welding and assembling, and aiming at the welding process, fuel tank manufacturers on the market at present gradually eliminate the old special welding production mode and adopt a flexible welding mode. Flexible welding modes on the market are various, but all use tooling plates and robots. In order to ensure the production efficiency, all flexible welding modes adopt a plurality of tooling plates for flow line production, so the consistency of the tooling plates becomes a crucial factor influencing the product quality. The currently used method for detecting the consistency of the tooling plate is to measure the distance and the angle of each part on the tooling plate by holding part of a measuring tool by a worker so as to keep the distance and the angle consistent, then produce one round of oil tank, and readjust according to the qualified production condition, namely, adjust once and produce one round of oil tank for one period until all the oil tank is qualified.
Disclosure of Invention
Aiming at the existing novel fuel tank welding mode, namely the fuel tank is fixed on a tooling plate, the corresponding position of the fuel tank is fixed when the fuel tank moves on a production line, then a robot grabs a power head to carry out the flexible welding mode for welding, and the problem of the mode is the problem how to ensure that a plurality of tooling plates moving on the production line are completely consistent. The method for rapidly detecting the consistency of the tooling plates by utilizing the high-precision characteristic of the robot arm is high in detection precision, high in detection speed and strong in operability, and greatly facilitates detection of the consistency of the tooling plates of the fuel tank.
In order to achieve the above object, the present invention provides a detection apparatus and a method, wherein the detection apparatus includes a detection mechanism, a reference tank, and a reference tooling plate.
The detection method comprises the following steps: the method comprises the following steps: selecting one tool plate from a plurality of tool plates of a product as a reference tool plate, placing an oil tank on the reference tool plate, and adjusting a profiling support column of the reference tool plate to ensure that the two are in close contact and well matched;
step two: the oil tank is pressed by a pressing device on a tool plate, the punching welding operation is normally carried out on a production line, and the position and the track of a punching welding robot are adjusted until the oil tank with qualified punching welding position and quality is produced, wherein the qualified oil tank is a reference oil tank;
step three: the method comprises the following steps that a reference tooling plate drives a reference oil tank to move to a station where a detection mechanism is located, an infrared detector is installed on the detection mechanism, the detection mechanism drives the infrared detector to mark a plurality of check points on the surface of the reference oil tank through moving the detection mechanism, and the detection mechanism records the movement track of the check points as a check track;
step four: the reference oil tank is placed on other tool plates to be adjusted to move to a detection mechanism station and be fixed, the detection mechanism is moved to check a check track, the check point on the reference oil tank and the check point of an infrared detector on the detection mechanism are observed, the relative position of the reference oil tank is adjusted by loosening and pressing the positions of a tool plate pressing device and a profiling support column on the adjustment tool plate until the check point on the reference oil tank and the check point of the infrared detector of the detection mechanism are perfectly matched, meanwhile, the reference oil tank is also in close contact with the tool plates to be adjusted and well matched, so far, the basic consistency of the tool plates to be adjusted and the reference tool plate can be judged, and the consistency check of the tool plates is completed. Other tooling plates to be adjusted are adjusted accordingly.
As a further scheme of the invention: detection mechanism comprises arm, ring flange and infrared detector, and wherein the arm is through installing on the workstation from taking the balancing weight, rotates on the telescopic link of arm front end and installs the ring flange, carries out concertina movement through the telescopic link of cylinder control arm front end, drives the ring flange and carries out horizontal motion, inspects the oil tank.
As a further scheme of the invention: install infrared detector on the through-hole that the center was kept away from to the ring flange for detect the check point of benchmark oil tank, adopt the ring flange to drive infrared detector to rotate simultaneously, increased infrared detector's motion range.
As a further scheme of the invention: the bottom of the reference tooling plate is provided with a groove, and the groove is fixed on the bolt of the tooling plate left fixing seat and the tooling plate right fixing seat.
As a further scheme of the invention: the cylinder is installed to the lateral surface of frock board left side fixing base and frock board right side fixing base, under the promotion of cylinder, fixes benchmark frock board.
As a further scheme of the invention: the upper surface mounting of benchmark frock board has left branch fagging and right branch fagging, and left branch fagging and right branch fagging centre-to-centre spacing are the same with the length of benchmark oil tank.
As a further scheme of the invention: and the upper surfaces of the left support plate and the right support plate are respectively provided with a left pressing plate and a right pressing plate in a sliding manner, and the left pressing plate and the right pressing plate are used for pressing and fixing the reference oil tank.
As a further scheme of the invention: slidable mounting has left branch dagger and right branch dagger between left branch dagger and the right branch dagger, and left branch dagger and right branch dagger can slide at the upper surface of benchmark frock board, and the upper surface mounting of left branch dagger and right branch dagger has the cylinder telescopic link simultaneously for play the supporting role to the benchmark oil tank.
As a further scheme of the invention: and a main pressing plate is fixedly arranged in the middle of the back side surface of the reference tooling plate and used for pressing the reference oil tank to prevent the reference oil tank from sliding forwards and backwards.
As a still further scheme of the invention: the optimal five verification points are respectively a first verification point, a second verification point, a third verification point, a fourth verification point and a fifth verification point, wherein the first verification point, the second verification point and the fourth verification point are arranged on the upper surface of the reference oil tank, the third verification point is arranged on the front side of the reference oil tank, the fifth verification point is arranged on the back side of the reference oil tank, and the verification track can be clearly reflected through the five verification points.
Compared with the prior art, the invention has the beneficial effects that: the equipment for rapidly detecting the consistency of the tooling plate of the fuel tank adopts an infrared detector for detection, has high detection precision, can use a high-precision robot arm for detection, has the detection precision of 0.05MM, is simple to operate and high in detection speed, can rapidly and effectively judge the consistency of the tooling plate through a detection mechanism, and can be adjusted in time; and the commonality of device is strong, and other oil tanks and frock board can all examine the uniformity as such to can popularize to other similar fields in, detect with low costsly simultaneously, do not need repeated many rounds to verify, practice thrift the oil tank cost greatly.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a rear view of the present invention.
Fig. 3 is a schematic structural diagram of the detection mechanism of the present invention.
Fig. 4 is a schematic view of the installation structure of the fuel tank of the present invention.
As shown in the figure: 1. benchmark oil tank, 2, benchmark frock board, 3, arm, 4, ring flange, 5, infrared ray detector, 6, frock board left side fixing base, 7, frock board right side fixing base, 8, left support plate, 9, right branch fagging, 10, left branch dagger, 11, right branch dagger, 12, main pressure strip, 13, left pressure strip, 14, right pressure strip, 15, check a little one, 16, check a little two, 17, check a little three, 18, check a little four, 19, check a little five.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, in an embodiment of the present invention, a detection method based on a device for rapidly checking consistency of a fuel tank tooling plate includes a detection mechanism, a reference fuel tank 1 and a reference tooling plate 2, and the detection method includes the steps of:
the method comprises the following steps: selecting one tool plate from a plurality of tool plates of a product as a reference tool plate 2, placing an oil tank on the reference tool plate 2, and adjusting a profiling support column of the reference tool plate 2 to ensure that the two are in close contact and well matched;
step two: the oil tank is pressed by a pressing device on a tool plate 2, the punching welding operation is normally carried out on a production line, and the position and the track of a punching welding robot are adjusted until the oil tank with qualified punching welding position and quality is produced, wherein the qualified oil tank is the reference oil tank 1;
step three: the method comprises the following steps that a reference tooling plate 2 drives a reference oil tank 1 to move to a station where a detection mechanism is located, an infrared detector 5 is installed on the detection mechanism, the detection mechanism drives the infrared detector 5 to mark a plurality of verification points on the surface of the reference oil tank by moving the detection mechanism, and the detection mechanism records the movement track of the verification points as a verification track;
step four: place benchmark oil tank 1 and move to detection mechanism station and fix on other frock boards of treating adjusting, remove detection mechanism and verify the orbit, observe the deviation of the check point on the benchmark oil tank 1 and the check point of infrared ray detector 5 on the detection mechanism, and adjust the relative position of benchmark oil tank through the position of unclamping and compressing tightly frock board closing device and the imitative type support column on the adjustment frock board, until the check point perfect match of check point on the benchmark oil tank 1 and infrared ray detector 5 of detection mechanism, and simultaneously, the benchmark oil tank also need with treat that the frock board of adjusting in close contact with, match intact, so far, can judge that treat that the frock board of adjusting is unanimous basically with benchmark frock board 2, accomplish the uniformity inspection of frock board. Other tooling plates to be adjusted are adjusted accordingly.
Referring to fig. 3, it can be seen that: the detection mechanism of the equipment for rapidly detecting the consistency of the fuel tank tooling plate comprises a mechanical arm 3, a flange plate 4 and an infrared detector 5, wherein the mechanical arm 3 is arranged on a workbench with a balancing weight, the flange plate 4 is rotatably arranged on a telescopic rod at the front end of the mechanical arm 1, the infrared detector 5 is arranged on a through hole of the flange plate 4 far away from the center and is used for detecting the check point of the reference fuel tank 1, and meanwhile, the flange plate 4 is adopted to drive the infrared detector 5 to rotate, so that the movement range of the infrared detector 5 is enlarged; simultaneously, the telescopic rod at the front end of the mechanical arm 1 is controlled by the cylinder to perform telescopic motion, the infrared detector 5 on the flange plate 4 is driven to perform horizontal motion, and the oil tank is inspected.
Referring to fig. 4, it can be seen that: when benchmark frock board 2 moved detection mechanism place station, frock board left side fixing base 6 and frock board right side fixing base 7 were fixed benchmark frock board 2 respectively under the control of cylinder, the last surface mounting of frock board left side fixing base 6 and frock board right side fixing base 7 has the bolt, and the recess of bolt and benchmark frock board 2 bottoms is corresponding, is used for fixing benchmark frock board 2. Meanwhile, a left supporting plate 8 and a right supporting plate 9 are mounted on the upper surface of the reference tooling plate 2, the center distance between the left supporting plate 8 and the right supporting plate 9 is the same as the length of the reference oil tank 1, a left pressing plate 13 and a right pressing plate 14 are respectively mounted on the upper surfaces of the left supporting plate 8 and the right supporting plate 9 in a sliding mode and used for pressing and fixing the reference oil tank 1, and meanwhile the left pressing plate 13 and the right pressing plate 14 can slide on the upper surfaces of the left supporting plate 8 and the right supporting plate 9 to adjust the pressing position of the reference oil tank 1; there are left branch dagger 10 and right branch dagger 11 simultaneously slidable mounting between left branch dagger 8 and right branch dagger 9, left branch dagger 10 and right branch dagger 11 can slide at the upper surface of benchmark frock board 2, the upper surface mounting of left branch dagger 10 and right branch dagger 11 has the cylinder telescopic link simultaneously, be used for playing the supporting role to benchmark oil tank 1, simultaneously there is main pressure strip 12 at the intermediate position fixed mounting of the dorsal plane of benchmark frock board 2, be used for compressing tightly benchmark oil tank 1, prevent that benchmark oil tank 1 from sliding around going on.
Preferably, the check points are optimally set to five, namely, a check point I15, a check point II 16, a check point III 17, a check point IV 18 and a check point V19, wherein the check point I15, the check point II 16 and the check point IV 18 are arranged on the upper surface of the reference fuel tank 1, the check point III 17 is arranged on the front surface of the reference fuel tank 1, the check point V19 is arranged on the back surface of the reference fuel tank 1, and the check track can be clearly reflected through the five check points.
It should be noted that the mechanical arm 3, the infrared detector 5 and the tooling plate fixing seat all adopt the existing structure, and are common general knowledge of those skilled in the art, and thus no further description is given here.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides a detection method based on quick inspection fuel tank frock board uniformity equipment, includes detection mechanism, benchmark oil tank (1) and benchmark frock board (2), its characterized in that: the method comprises the following steps:
the method comprises the following steps: selecting one tool plate from a plurality of tool plates of a product as a reference tool plate (2), placing an oil tank on the reference tool plate (2), and adjusting a profiling support column of the reference tool plate (2) to ensure that the two are in close contact and well matched;
step two: the oil tank is pressed by a pressing device on a tool plate (2), the punching and welding operation is normally carried out on the production line, and the position and the track of the punching and welding robot are adjusted until the oil tank with qualified punching and welding position and quality is produced, wherein the qualified oil tank is the reference oil tank (1);
step three: the method comprises the following steps that a reference tooling plate (2) drives a reference oil tank (1) to move to a station where a detection mechanism is located, an infrared detector (5) is installed on the detection mechanism, the detection mechanism drives the infrared detector (5) to mark a plurality of check points on the surface of the reference oil tank by moving the detection mechanism, and the detection mechanism records the movement track of the check points as a check track;
step four: the method comprises the steps of placing a reference oil tank (1) on other to-be-adjusted tooling plates to move to a detection mechanism station and fix, moving a detection mechanism to detect a track, observing deviation between a detection point on the reference oil tank (1) and a detection point of an infrared detector (5) on the detection mechanism, adjusting the relative position of the reference oil tank by loosening and pressing a tooling plate pressing device and adjusting the position of a profiling support column on the tooling plate until the detection point on the reference oil tank (1) is perfectly matched with the detection point of the infrared detector (5) of the detection mechanism, and meanwhile, closely contacting and perfectly matching the reference oil tank with the to-be-adjusted tooling plates, so far, judging that the to-be-adjusted tooling plates are basically consistent with the reference tooling plate (2) and completing consistency detection of the tooling plates.
2. The detection method based on equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 1, wherein the equipment comprises the following steps: the detection mechanism is composed of a mechanical arm (3), a flange plate (4) and an infrared detector (5), wherein the mechanical arm (3) is installed on a workbench with a balancing weight, and the flange plate (4) is installed on a telescopic rod at the front end of the mechanical arm (1) in a rotating mode.
3. The detection method based on equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 2, wherein: and an infrared detector (5) is arranged on the through hole of the flange plate (4) far away from the center.
4. The detection method based on equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 1, wherein the equipment comprises the following steps: the bottom of benchmark frock board (2) is opened flutedly, fixes on the bolt of frock board left side fixing base (6) and frock board right side fixing base (7) through the recess.
5. The detection method based on equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 4, wherein the equipment comprises the following steps: and the air cylinder is arranged on the outer side surfaces of the tooling plate left fixing seat (6) and the tooling plate right fixing seat (7).
6. The detection method based on equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 4, wherein the equipment comprises the following steps: the upper surface mounting of benchmark frock board (2) has left branch fagging (8) and right branch fagging (9), and left branch fagging (8) and right branch fagging (9) centre-to-centre spacing are the same with the length of benchmark oil tank (1).
7. The detection method based on the equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 4 or 6, wherein the equipment comprises the following steps: and the upper surfaces of the left support plate (8) and the right support plate (9) are respectively provided with a left pressure strip (13) and a right pressure strip (14) in a sliding way.
8. The detection method based on the equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 4 or 6, wherein the equipment comprises the following steps: slidable mounting has left branch dagger (10) and right branch dagger (11) between left branch dagger (8) and right branch dagger (9), and the upper surface mounting of left branch dagger (10) and right branch dagger (11) has the cylinder telescopic link simultaneously.
9. The detection method based on the equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 4 or 6, wherein the equipment comprises the following steps: and a main pressing plate (12) is fixedly arranged in the middle of the back side surface of the reference tooling plate (2).
10. The detection method based on equipment for rapidly checking the consistency of the fuel tank tooling plate as set forth in claim 1, wherein the equipment comprises the following steps: the optimal five verification points are respectively a verification point I (15), a verification point II (16), a verification point III (17), a verification point IV (18) and a verification point V (19), wherein the verification point I (15), the verification point II (16) and the verification point IV (18) are arranged on the upper surface of the reference oil tank (1), the verification point III (17) is arranged on the front surface of the reference oil tank (1), and the verification point V (19) is arranged on the back surface of the reference oil tank (1).
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| CN201911388889.4A CN111006590B (en) | 2019-12-30 | 2019-12-30 | Detection method based on equipment for rapidly detecting consistency of fuel tank tooling plate |
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| CN201911388889.4A CN111006590B (en) | 2019-12-30 | 2019-12-30 | Detection method based on equipment for rapidly detecting consistency of fuel tank tooling plate |
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| CN111006590B CN111006590B (en) | 2021-07-06 |
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