CN111005577A - Universal adjusting jig frame system for assembling unit body - Google Patents

Universal adjusting jig frame system for assembling unit body Download PDF

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Publication number
CN111005577A
CN111005577A CN201911323934.8A CN201911323934A CN111005577A CN 111005577 A CN111005577 A CN 111005577A CN 201911323934 A CN201911323934 A CN 201911323934A CN 111005577 A CN111005577 A CN 111005577A
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China
Prior art keywords
shaped
square tube
longitudinal
shaped groove
transverse
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CN201911323934.8A
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Chinese (zh)
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CN111005577B (en
Inventor
熊开威
宋启杨
杨清
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Beijing Jangho Curtain Wall Co Ltd
Beijing Jangho Curtain Wall System Engineering Co Ltd
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Beijing Jangho Curtain Wall System Engineering Co Ltd
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Application filed by Beijing Jangho Curtain Wall System Engineering Co Ltd filed Critical Beijing Jangho Curtain Wall System Engineering Co Ltd
Priority to CN201911323934.8A priority Critical patent/CN111005577B/en
Publication of CN111005577A publication Critical patent/CN111005577A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14Conveying or assembling building elements
    • E04G21/16Tools or apparatus
    • E04G21/167Tools or apparatus specially adapted for working-up plates, panels or slab shaped building elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/88Curtain walls

Abstract

The invention provides a universal adjusting jig frame system for an assembly unit body, which comprises a working table frame, at least two transverse rails, at least two longitudinal rails, at least two U-shaped grooves arranged on each rail, square tubes arranged in the U-shaped grooves, and two aluminum alloy hinge angle assemblies arranged on the square tubes. The U-shaped groove can slide on the transverse rail or the longitudinal rail; the square tube is accommodated in the U-shaped groove and can move up and down to adjust the height; the two aluminum alloy hinge angle assemblies are arranged on the top surface of the square tube at intervals in a back-to-back manner and can move left and right or back and forth on the top surface of the square tube and adjust the opening and closing angle. The invention has the advantages that: the three-dimensional six-direction adjustment can be realized, the universality is strong, and the device is suitable for assembling unit bodies with different sizes, angles, heights and warping degrees; the quality and the assembly precision of the assembled unit bodies can be ensured before and during the assembly of the unit bodies; the efficiency of assembling the unit bodies is high; simple construction process and low cost.

Description

Universal adjusting jig frame system for assembling unit body
Technical Field
The present invention relates to a jig frame system for assembling unit bodies, and more particularly, to a movable, three-dimensionally universally adjustable jig frame system for assembling unit bodies. The invention belongs to the field of curtain wall buildings.
Background
In the building design industry, it is common to use unit members, and in order to increase the construction speed, the unit members are generally assembled in a factory and then moved to a site for installation. The existing assembly mode is that workers carry out blanking and assembly according to design drawings, and in the assembly process, no auxiliary tool or measure is provided to ensure the assembly precision and quality of unit bodies, and the assembly method is completely determined by the technical level of constructors. Before and during the assembly of the unit bodies, the position accuracy of a single component cannot be guaranteed, only non-mechanical measures can be taken to adjust the position of the component, the error is large, and the assembly accuracy and quality are difficult to guarantee, so that the field construction and the overall quality of a project are influenced.
Disclosure of Invention
In view of the foregoing, it is an object of the present invention to provide a gimbal system for assembling a unit. The universal adjusting support system can ensure that the positions of all components are accurate in the unit body assembling process, and the overall quality of the assembled unit body is ensured.
In order to achieve the purpose, the invention adopts the following technical scheme: 1. the utility model provides an equipment unit uses universal regulation bed-jig system which characterized in that: the aluminum alloy hinge angle assembly comprises a working rack, at least two transverse rails, at least two longitudinal rails, at least two U-shaped grooves arranged on each rail, square tubes arranged in each U-shaped groove, and two aluminum alloy hinge angle assemblies arranged on each square tube;
the transverse rail and the longitudinal rail are fixed on the top surface of the working platform;
the U-shaped groove can slide along the transverse rail or the longitudinal rail;
the square tube is accommodated in the U-shaped groove and can move up and down along the side walls of the two sides of the U-shaped groove to adjust the height;
the two aluminum alloy hinge angle assemblies are arranged on the top surface of the square tube at intervals of 30-150cm in a back-to-back mode, can move along the X axis direction or the Y axis direction on the top surface of the square tube, and rotate around the Z axis to adjust the opening and closing angle.
Furthermore, a groove is arranged between each transverse track and each longitudinal track; the bottom surface of the U-shaped groove is provided with at least two round holes, the U-shaped groove is connected with the grooves between the transverse rails or the longitudinal rails through bolts, and slides on the transverse rails or the longitudinal rails along the grooves in the middle of the transverse rails or the longitudinal rails.
Furthermore, at least two groups of longitudinal strip-shaped through holes are formed in the side walls of the two sides of the U-shaped groove, and transverse plane teeth are arranged on the inner walls of the strip-shaped through holes; the square tube accommodated in the U-shaped groove moves up and down along the longitudinal strip-shaped through hole to adjust the height.
Furthermore, a groove is formed in the top surface of the square tube along the X-axis direction or the Y-axis direction, and the aluminum alloy hinge angle assembly can move left and right or back and forth along the groove.
Furthermore, the left and right leaves of the aluminum alloy hinge angle component are respectively extended with an arc connecting arm, one of the arc connecting arms is provided with an arc strip through hole, and the other arc connecting arm is provided with a round hole; the two arc-shaped connecting arms are fixedly connected through bolts, and the opening and closing angle of the hinge angle assembly is adjusted through adjusting the positions of the bolts.
Furthermore, the workbench frame is a rectangular/cuboid frame, a plurality of horizontal reinforcing ribs and vertical reinforcing ribs are welded in the frame, and four corners of the bottom of the workbench frame are provided with universal wheels.
The invention has the advantages that: 1. the three-dimensional six-direction adjustment can be realized, the universality is strong, and the device is suitable for assembling unit bodies with different sizes, angles, heights and warping degrees; 2. the quality and the assembly precision of the assembled unit bodies can be ensured before and during the assembly of the unit bodies; 3. the assembly efficiency is high; 4. simple construction process and low cost.
Drawings
FIG. 1 is a schematic side view of the overall axial configuration of the present invention;
FIG. 2A is a top view of the present invention;
FIG. 2B is a front view of the present invention;
FIG. 2C is a side view of the present invention;
FIG. 3 is a schematic axial side view of an aluminum alloy hinge corner assembly forming the present invention;
FIG. 4A is a front view of an aluminum alloy hinge corner assembly forming the present invention;
figure 4B is a side view of an aluminum alloy hinge corner assembly forming the present invention.
Detailed Description
The structural features of the present invention will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1 and fig. 2A to 2C, the universal adjusting jig frame system for assembling unit bodies disclosed by the invention comprises a work bench 1, at least two transverse rails 2, at least two longitudinal rails 3, at least two U-shaped grooves 4 arranged on each rail, a square tube 5 arranged in each U-shaped groove, and two aluminum alloy hinge angle assemblies 6 arranged on each square tube.
The working table frame 1 is a rectangular/cuboid frame, a plurality of horizontal reinforcing ribs and vertical reinforcing ribs are welded in the frame, and four corners of the bottom of the working table frame are provided with universal wheels 11. In the specific embodiment of the invention, the working rack is formed by welding 60mmX5mm galvanized square tubes, so that the working rack not only meets the strength requirement, but also has light weight. In addition, because the universal wheels are arranged at the bottom of the working table frame, the working table frame can be moved at will, and the assembly line assembly of the unit bodies is particularly convenient.
At least two transverse rails 2 and at least two longitudinal rails 3 are fixed on the top surface of the working platform 1 through bolts or welding. As shown in fig. 3, 4A and 4B, a groove 21 is provided in the middle of each of the transverse rails 2 and the longitudinal rails 3. At least two U-shaped grooves 4 are provided on each transverse rail 2 and each longitudinal rail 3. The bottom surface of each U-shaped groove is provided with at least two round holes, the U-shaped groove is connected with the groove between the transverse rails or the longitudinal rails through bolts, and slides on the transverse rails or the longitudinal rails along the groove in the middle of the transverse rails or the longitudinal rails.
A square tube 5 with adjustable height is accommodated in each U-shaped groove 4, and two aluminum alloy hinge angle assemblies 6 are arranged on the square tube 5 at intervals of 30-150 cm.
As shown in fig. 4A and 4B, the side walls of the U-shaped groove 4 are provided with at least two sets of longitudinal elongated through holes 41, the inner walls of the elongated through holes 41 are provided with transverse plane teeth, and the square tube 5 accommodated in the U-shaped groove 4 moves up and down along the longitudinal elongated through holes 41 and is fixed at a certain height of the longitudinal elongated through holes 41 on the side walls of the U-shaped groove 4 by bolts 51.
As shown in fig. 3, 4A and 4B, two aluminum alloy hinge angle 6 assemblies forming the invention are oppositely arranged on the top surface of a square tube 5 at intervals of 30-150 cm. A groove 52 is formed in the middle of the top surface of the square tube 5 along the X-axis direction and/or the Y-axis direction, and the two aluminum alloy hinge angle assemblies 6 which are oppositely arranged can move left and right along the X-axis direction or move front and back along the Y-axis direction along the groove 52 on the top surface of the square tube and are fixed at a certain position of the square tube 5 through a bolt 53.
As shown in the figure, an arc connecting arm 61 extends from each of the left and right leaves of the aluminum alloy hinge corner assembly 6, an arc strip through hole 62 is formed in one of the arc connecting arms, and a round hole is formed in the other arc connecting arm. Two arc linking arms 61 are connected fixedly through bolt 63, and through adjusting bolt 63's position, the angle that opens and shuts of adjustment hinge angle subassembly 6 makes aluminum alloy hinge angle subassembly 6 can be around the Z axle rotation.
The invention adopts the sliding rail type design, so that the hinge angle assembly of the clamping unit body can slide back and forth, left and right on the transverse rail and the longitudinal rail by means of the U-shaped groove, and the invention is suitable for the assembly of unit bodies with different sizes and angles.
The hinge angle fixing component is convenient to assemble and is suitable for unit bodies with different warping degrees.
The aluminum alloy hinge angle assembly of the clamping unit body can move front and back, left and right on a plane and rotate on a vertical surface, so the aluminum alloy hinge angle assembly can adapt to the assembly of sectional materials with different angles and unit bodies with different angles.
As shown in fig. 1 and 3, when the unit bodies 7 are assembled, the U-shaped grooves 4 provided in the transverse rails 2 and the longitudinal rails 3 are moved first, the aluminum alloy hinge corner assemblies 6 for holding the components constituting the unit bodies 7 are moved to approximate positions, and the U-shaped grooves 4 are fixed by bolts 9 (see fig. 4A and 4B) so as not to move any more; then, clamping each component forming the unit body 7 by using the hinge corner component 6, and if the distance between two aluminum alloy hinge corner components 6 which are installed in an opposite way is larger than the width of the unit body 7, arranging a PVB rubber cushion block 8 between the hinge corner component 6 and the unit body 7 (see fig. 4A); the height of the square tube 5 is adjusted to enable the relative position relationship among the components forming the unit body 7 to approximately meet the design requirement; further finely adjusting the front and rear/left and right positions of the hinge angle assembly 6 and the opening and closing angle of the hinge angle assembly 6 to enable the components forming the unit body 7 and the position relationship among the components to meet the design requirements, and finally fixing the square tube 5 and the hinge angle assembly 6 to assemble the unit body; in the assembling process, the position relation among all components forming the unit body is calibrated at any time to enable the components to meet the design requirements, so that the assembled unit body is ensured to meet the design requirements, and the quality and the assembling precision of the assembled unit body are ensured to meet the design requirements.
The invention has the advantages that: 1. the three-dimensional six-direction adjustment can be realized, the universality is strong, and the device is suitable for assembling unit bodies with different sizes, angles, heights and warping degrees; 2. the quality and the assembly precision of the assembled unit bodies can be ensured before and during the assembly of the unit bodies; 3. the assembly efficiency is high; 4. simple construction process and low cost.
Finally, it should be noted that: the above-mentioned embodiments are only used for illustrating the technical solution of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (6)

1. The utility model provides an equipment unit uses universal regulation bed-jig system which characterized in that: the aluminum alloy hinge angle assembly comprises a working rack, at least two transverse rails, at least two longitudinal rails, at least two U-shaped grooves arranged on each rail, square tubes arranged in each U-shaped groove, and two aluminum alloy hinge angle assemblies arranged on each square tube;
the transverse rail and the longitudinal rail are fixed on the top surface of the working platform;
the U-shaped groove can slide along the transverse rail or the longitudinal rail;
the square tube is accommodated in the U-shaped groove and can move up and down along the side walls of the two sides of the U-shaped groove to adjust the height;
the two aluminum alloy hinge angle assemblies are arranged on the top surface of the square tube at intervals of 30-150cm in a back-to-back mode, can move along the X axis direction or the Y axis direction on the top surface of the square tube, and rotate around the Z axis to adjust the opening and closing angle.
2. The gimbal adjustment jig system for an assembled unit body according to claim 1, wherein: a groove is arranged between each transverse track and each longitudinal track;
the bottom surface of the U-shaped groove is provided with at least two round holes, the U-shaped groove is connected with the grooves between the transverse rails or the longitudinal rails through bolts, and slides on the transverse rails or the longitudinal rails along the grooves in the middle of the transverse rails or the longitudinal rails.
3. The gimbal adjustment jig system for an assembled unit body according to claim 2, wherein: the side walls at two sides of the U-shaped groove are provided with at least two groups of longitudinal strip-shaped through holes, and the inner walls of the strip-shaped through holes are provided with transverse plane teeth; the square tube accommodated in the U-shaped groove moves up and down along the longitudinal strip-shaped through hole to adjust the height.
4. The gimbal adjustment jig system for an assembled unit body according to claim 3, wherein: the square tube is characterized in that a groove is formed in the top surface of the square tube along the X-axis direction or the Y-axis direction, and the aluminum alloy hinge angle assembly can move left and right or back and forth along the groove.
5. The gimbal system for an assembled unit according to claim 4, wherein: the left and right leaves of the aluminum alloy hinge corner component are respectively extended with an arc-shaped connecting arm, one of the arc-shaped connecting arms is provided with an arc-shaped strip through hole, and the other arc-shaped connecting arm is provided with a round hole; the two arc-shaped connecting arms are fixedly connected through bolts, and the opening and closing angle of the hinge angle assembly is adjusted through adjusting the positions of the bolts.
6. The gimbal adjustment jig system for an assembled unit body according to any one of claims 1 to 5, wherein: the workbench frame is a rectangular/cuboid frame, a plurality of horizontal reinforcing ribs and vertical reinforcing ribs are welded in the frame, and universal wheels are installed at four corners of the bottom of the workbench frame.
CN201911323934.8A 2019-12-19 2019-12-19 Universal adjusting jig frame system for assembling unit body Active CN111005577B (en)

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CN111005577B CN111005577B (en) 2021-06-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113202313A (en) * 2021-03-30 2021-08-03 中交第四公路工程局有限公司 Novel horizontal assembly type jig frame structure and construction method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29719731U1 (en) * 1997-11-06 1998-02-05 Lenz Gmbh Rail system for hanging movable panels
JPH10332497A (en) * 1997-05-27 1998-12-18 Alps Electric Co Ltd Jig for measuring clamping load of power window assembly
CN201833115U (en) * 2010-06-29 2011-05-18 亿尚精密工业股份有限公司 Laser processing device
CN206368463U (en) * 2016-11-28 2017-08-01 浙江亚厦幕墙有限公司 A kind of unit type curtain wall plate assembling support meanss and support frame
CN107816154A (en) * 2017-10-19 2018-03-20 广州铝质装饰工程有限公司 A kind of attachment structure for type unitized curtain wall

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10332497A (en) * 1997-05-27 1998-12-18 Alps Electric Co Ltd Jig for measuring clamping load of power window assembly
DE29719731U1 (en) * 1997-11-06 1998-02-05 Lenz Gmbh Rail system for hanging movable panels
CN201833115U (en) * 2010-06-29 2011-05-18 亿尚精密工业股份有限公司 Laser processing device
CN206368463U (en) * 2016-11-28 2017-08-01 浙江亚厦幕墙有限公司 A kind of unit type curtain wall plate assembling support meanss and support frame
CN107816154A (en) * 2017-10-19 2018-03-20 广州铝质装饰工程有限公司 A kind of attachment structure for type unitized curtain wall

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113202313A (en) * 2021-03-30 2021-08-03 中交第四公路工程局有限公司 Novel horizontal assembly type jig frame structure and construction method thereof

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