CN111005117A - Bamboo pulp fiber ice-cold chinlon interwoven fabric and dyeing and finishing processing method thereof - Google Patents
Bamboo pulp fiber ice-cold chinlon interwoven fabric and dyeing and finishing processing method thereof Download PDFInfo
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- CN111005117A CN111005117A CN201911106379.3A CN201911106379A CN111005117A CN 111005117 A CN111005117 A CN 111005117A CN 201911106379 A CN201911106379 A CN 201911106379A CN 111005117 A CN111005117 A CN 111005117A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
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Abstract
The invention belongs to the technical field of spinning, and particularly relates to a bamboo pulp fiber ice-cold chinlon interwoven fabric and a dyeing and finishing processing method thereof. The cool fabric interwoven by the bamboo pulp fibers, the ice and the chinlon is designed by selecting the raw materials. The dyeing and finishing process flow comprises the following steps: package enzyme annealing, package oxygen bleaching, shaping, sizing, digital printing, steaming, washing, tentering and preshrinking. The problem that the dyeing of the bamboo and nylon fabric is difficult to control is solved by adopting a digital printing and dyeing mode, the dyeing chemicals are saved, the pollution is reduced, and meanwhile, the color and the design of the fabric are enriched.
Description
Technical Field
The invention belongs to the technical field of spinning, and particularly relates to a bamboo pulp fiber ice-cold chinlon interwoven fabric and a dyeing and finishing processing method thereof.
Background
The bamboo pulp fiber is a regenerated cellulose fiber prepared by using bamboo pulp as a raw material and adopting a wet spinning process. The bamboo pulp fiber has the advantages of easily available raw materials, availability, environmental friendliness, better comfort and functionality. Is a novel green ecological cellulose fiber. The cool nylon is a novel fiber which is prepared by adding natural mineral element mica crystal into nylon filament and has excellent lasting cool feeling.
The interwoven fabric of the bamboo pulp fiber and the ice-cold nylon is formed by interweaving the bamboo pulp fiber and the ice-cold nylon according to satin weave by selecting raw materials. Is a novel fabric with excellent comfort and unique functions.
However, the interwoven fabric of bamboo pulp fiber and cold nylon has certain limitations. The dyeing manner and dyeing effect thereof have problems. By dyeing with reactive dyes, the color of the chinlon is light, two different colors exist, and the chinlon cannot be dyed in deep color. When the acid and active double dyeing process is adopted, the process is too complex and difficult to control, and the yield is low.
With global warming, especially in summer, people's demand for cool products is rapidly increasing. The low-carbon environment-friendly green ecological environment-friendly life concept is also deep in mind. The fabric with cool feeling can save carbon for electricity and meet the demand of people for cool feeling.
For example, patent CN106835446A discloses a bamboo fiber and nylon interwoven fabric and a preparation method thereof, which mainly enhances the functionality of bamboo fiber products, and further improves the antibacterial and ultraviolet-resistant functions of bamboo fibers by means of a finishing agent and a coating.
Like patent CN208789171U, a cool sense home textile surface fabric carries out the product innovation mainly through the form that uses jade cool sense fibre and other fibre to form double-deck fabric, when providing cool sense, promotes the travelling comfort of product.
Therefore, a method for interweaving bamboo pulp fibers and cold chinlon and a dyeing and finishing method are also needed to provide a new fabric with lasting cool feeling and good coloring effect.
Disclosure of Invention
The dyeing method and the dyeing effect of the bamboo pulp fiber and ice-cold chinlon interwoven fabric in the prior art are solved. The invention provides a bamboo pulp fiber ice-cold chinlon interwoven fabric and a dyeing and finishing processing method thereof. The cool fabric interwoven by the bamboo pulp fibers, the ice and the chinlon is designed by selecting the raw materials. The dyeing and finishing process flow comprises the following steps: package enzyme annealing, package oxygen bleaching, shaping, sizing, digital printing, steaming, washing, tentering and preshrinking. The problem that the dyeing of the bamboo and nylon fabric is difficult to control is solved by adopting a digital printing and dyeing mode, the dyeing chemicals are saved, the pollution is reduced, and meanwhile, the color and the design of the fabric are enriched.
The technical scheme of the invention is as follows:
the bamboo pulp fiber ice-cold nylon interwoven fabric is formed by interweaving bamboo pulp fiber yarns serving as warps and jade ice-cold nylon filaments serving as wefts, the weave structure adopts five satin flyings, and a complete cycle consists of five warps and five wefts.
Furthermore, bamboo pulp fiber yarns are adopted in the warp direction, the yarn count is 40-80 inches, the spinning mode is siro compact spinning, and the density of the warp direction is 130-230 yarns/inch.
Furthermore, the weft direction adopts jade ice-cold nylon filament, the yarn count is 50D-200D, and the weft direction density is 80-200 pieces/inch.
The invention also aims to provide a dyeing and finishing method of the bamboo pulp fiber ice-cold chinlon interwoven fabric, which comprises the following process flows of: seam turning, package desizing, package oxygen bleaching, folder pulling, sizing, digital printing, steaming, washing, tentering and preshrinking; and a digital printing dyeing mode is adopted for the cool bamboo fiber and chinlon interwoven fabric.
Further, the fabric dyeing and finishing processing method of the invention comprises the following steps:
(1) a package desizing process: the vehicle speed is 30-70 m/min, the temperature is 65-85 ℃, the desizing enzyme is 5-9g/L, the scouring agent is 2g/L, and the process is changed to 10-35.
(2) The package oxygen bleaching process comprises the following steps: the vehicle speed is 30-70 m/min, the temperature is 92-100 ℃, hydrogen peroxide is 1-5g/L, soda is 3-8g/L, stabilizer is 2g/L, dispersing and chelating agent is 3g/L, and the process is carried out for 3-20 times.
(3) A shaping process: the vehicle speed is 40-50 m/min, and the temperature is 185 +/-10 ℃.
(4) A sizing process: the vehicle speed is 20-35 m/min, and the temperature is 145 +/-15 ℃; the slurry process comprises the following steps: 3-9 parts of urea, 1-3 parts of dye-resistant salt, 2-6 parts of baking soda, 2-9 parts of sodium alginate paste and 100 parts of plasma water.
(5) The printing process comprises the following steps: the fabric is printed by adopting a digital printing process, and the digital ink adopts reactive dye ink.
(6) And (3) a steaming process: the temperature of the steaming is 100-105 ℃, the time is 7-15min, and the steaming humidity is 80-90 ℃.
(7) And (3) a water washing process: vehicle speed 35 m/min, 1-3# groove: room temperature, 4# bath: 60-65 ℃, 5-7# groove: 90-95 ℃, 8# tank: 80-85 ℃, 9# tank: 70-75 ℃ and 10g/L of soaping agent.
(8) And (3) tentering process: the vehicle speed is 30-60 m/min, the temperature is 165 +/-10 ℃, and the softening agent is 50 g/L.
(9) The pre-shrinking process comprises the following steps: vehicle speed 30-60 m/min, pressure 10-60kg, temperature: 110-: 2 to 4 percent.
Further, the scouring agent is selected from specific refining agent HF-JL7 produced by the aid company of Hua Span GmbH of the present manufacturer, the dispersing chelating agent is selected from dispersing chelating agent HF-AO2 produced by the aid company of the Hua Span GmbH of the present manufacturer, the stabilizing agent is selected from stabilizing agent HF-W01 produced by the aid company of the Hua Span GmbH of the present manufacturer, the soaping agent is selected from soaping agent HF-ZO4 produced by the aid company of the Hua Span GmbH of the present manufacturer, and the softening agent is selected from softening agent HF-06R and softening agent HF-13R produced by the aid company of the Hua Span GmbH of the present manufacturer.
Further, in the step (8), the softening agent is specifically HF-06R 20g/L and HF-13R30 g/L.
Further, the dye-resistant salt in the step (4) is sodium m-nitrobenzenesulfonate.
The beneficial effect of the invention is that,
(1) the bamboo pulp fiber ice-cold chinlon interwoven fabric is produced and designed, smooth, moisture-absorbing, cool and comfortable.
(2) By adopting the digital printing and dyeing mode, the problems of difficult printing and low yield of the bamboo pulp fiber and chinlon interwoven fabric are solved, and the color and the design sense of the fabric are increased.
(3) The production of the cool bamboo pulp fiber nylon interwoven fabric is realized through the design of the dyeing and finishing processing technology.
(4) The bamboo pulp fiber ice-cold chinlon interwoven fabric and products produced by the dyeing and finishing processing method of the invention need to meet the national or international standard inspection, thereby guaranteeing the quality of consumers.
In a word, the front surface of the fabric is covered by the bamboo pulp fibers through the organization and structure design, the printing is carried out on the front surface layer in a printing mode, the color is rich and rich, the use of dye is reduced, the rate of finished products is improved, and the color and the design of the product are improved.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not a whole embodiment. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A bamboo pulp fiber ice-cold nylon interwoven fabric is designed to be interwoven by taking 60-count siro compact spinning yarns of bamboo pulp fibers as warps and taking 120D jade ice-cold nylon filaments as wefts, the weave structure adopts five flying sections and three flying sections, and a complete cycle consists of five warps and five wefts. The warp density was 173 threads/inch and the weft density was 110 threads/inch.
Example 2
The difference from example 1 is that the weft yarn is made of 75D cold nylon filament and the weft density is 135 pieces/inch.
Example 3 the method of finishing the face fabric of examples 1 and 2, comprising the steps of:
(1) seam turning: the sewing head is straight and firm, and the two ends are encrypted by 3-5 cm.
(2) A package desizing process: the speed is 60 m/min, the temperature is 70 ℃, the desizing enzyme is 7g/L, the specific refining agent HF-JL 72 g/L is added, and the process is changed for 20 times (adjusted according to the processing length of the fabric).
(3) The package oxygen bleaching process comprises the following steps: the vehicle speed is 60 m/min, the temperature is 95 ℃, the hydrogen peroxide is 3g/L, the calcined soda is 4g/L, the stabilizer HF-W012g/L and the dispersion chelating agent HF-AO 23 g/L, and the process is switched to 5 times.
(4) A shaping process: the vehicle speed was 45 m/min and the temperature was 183 ℃.
(5) A sizing process: the vehicle speed is 35 m/min, and the temperature is 145 ℃; the slurry process comprises the following steps: 4 parts of urea, 1 part of sodium m-nitrobenzenesulfonate for preventing dye contamination, 2 parts of sodium bicarbonate, 3 parts of sodium alginate paste and 90 parts of plasma water.
(6) The printing process comprises the following steps: the fabric is printed by adopting a digital printing process, and the digital ink adopts reactive dye ink.
(7) And (3) a steaming process: the ageing temperature is 103 ℃, the time is 8min, and the ageing humidity is 85 ℃.
(8) And (3) a water washing process: vehicle speed 35 m/min, 1-3# groove: room temperature, 4# bath: 60-65 ℃, 5-7# groove: 90-95 ℃, 8# tank: 80-85 ℃, 9# tank: 70-75 ℃, and soaping agent HF-ZO410 g/L.
(9) And (3) tentering process: the vehicle speed is 40 m/min, the temperature is 160 ℃, the softening agent HF-06R 20g/L and the softening agent HF-13R30 g/L.
(10) The pre-shrinking process comprises the following steps: vehicle speed 50 m/min, pressure: 20kg, temperature: 120 ℃, shrinkage: 3 to 3.5 percent.
Example 4
A bamboo pulp fiber ice-cold nylon interwoven fabric is characterized in that (1) the fabric is designed in a mode that 40-count siro compact spinning yarns of bamboo pulp fibers are used as warp yarns, 100D jade ice-cold nylon filaments are used as weft yarns to be interwoven, the weave structure adopts five flying sections and three flying sections, and a complete cycle is formed by five warp yarns and five weft yarns. The warp density was 140 threads/inch and the weft density was 100 threads/inch.
Example 5
The difference from example 4 is that 150D cool nylon filaments were used as weft yarns and the weft density was 85 threads/inch.
Example 6
The dyeing and finishing process for the face fabric of examples 4 and 5, comprising the steps of:
(1) seam turning: the sewing head is straight and firm, and the two ends are encrypted by 3-5 cm.
(2) A package desizing process: the vehicle speed is 70 m/min, the temperature is 75 ℃, the desizing enzyme is 8g/L, the specific refining agent HF-JL 72 g/L is added, and the process is changed by 20 times.
(3) The package oxygen bleaching process comprises the following steps: the vehicle speed is 70 m/min, the temperature is 95 ℃, the hydrogen peroxide is 3g/L, the calcined soda is 4g/L, the stabilizer HF-W012g/L, the dispersion chelating agent HF-AO 23 g/L and the process is changed to 8 times.
(4) A shaping process: the vehicle speed was 45 m/min and the temperature was 183 ℃.
(5) A sizing process: the vehicle speed is 35 m/min, and the temperature is 145 ℃; the slurry process comprises the following steps: 4 parts of urea, 1 part of sodium m-nitrobenzenesulfonate for preventing dye contamination, 2 parts of sodium bicarbonate, 3 parts of sodium alginate paste and 90 parts of plasma water.
(6) The printing process comprises the following steps: the fabric is printed by adopting a digital printing process, and the digital ink adopts reactive dye ink.
(7) And (3) a steaming process: the ageing temperature is 101-103 ℃, the time is 9min, and the ageing humidity is 80-90 ℃.
(8) And (3) a water washing process: vehicle speed 35 m/min, 1-3# groove: room temperature, 4# bath: 60-65 ℃, 5-7# groove: 90-95 ℃, 8# tank: 80-85 ℃, 9# tank: 70-75 ℃, and soaping agent HF-ZO410 g/L.
(9) And (3) tentering process: the vehicle speed is 30 m/min, the temperature is 165 ℃, the softening agent HF-06R 20g/L and the softening agent HF-13R30 g/L.
(10) The pre-shrinking process comprises the following steps: vehicle speed 50 m/min, pressure: 20kg, temperature: 120 ℃, shrinkage: 3 to 3.5 percent.
The effect data of the product obtained by the fabric of example 1 after the dyeing and finishing process of example 3 are shown in table 1.
Table 1 product effect data sheet
Test comparative example 1
A contact cool feeling test comparison is carried out on the designed and produced all-cotton fabric and the example 1, and the comparison scheme is as follows.
Fabric design: the all-cotton 60-Nm Siro compact spinning yarn is used as warp yarn, the all-cotton 40-Nm Siro compact spinning yarn is used as weft yarn, and the all-cotton Siro compact spinning yarn is interwoven, the weave structure adopts five flying sections, and a complete cycle consists of five warp yarns and five weft yarns. The warp density was 173 threads/inch and the weft density was 110 threads/inch.
The dyeing and finishing processing method comprises the following steps: the processing treatment is carried out by adopting a full cotton dyeing and finishing process, and the process flow is as follows: tucking → singeing → desizing → bleaching → dyeing → tentering → preshrinking. The process mode of alkali desizing and reactive dye dyeing is adopted. Part of the process comprises singeing: the vehicle speed is 100 m/min, a positive and a negative, the air pressure is 14 mbar. Desizing: 50g/L of NaOH, 4g/L of refining agent, and the steaming temperature of 101 ℃ for 30 min. Bleaching: 4g/L of hydrogen peroxide, 1g/L of stabilizer and 1g/L of dispersing chelating agent. And (3) tentering process: the speed is 50 m/min, the temperature is 150 ℃, and the softening agent is 50 g/L.
And (3) data detection: in the comparative example, a third party detection method is adopted for detecting and evaluating the cool feeling performance of the textile in the contact moment of GB/T35263-2017, and the collected data are compared with the data in the example 1. The Qmax value of the detection result is 0.08[ J/(cm)2·s)]Less than 0.15[ J/(cm) ] of Qmax value specified by detection standard2·s)]Much smaller than the Qmax value of 0.25[ J/(cm) in example 12·s)]。
Tests prove that the invention has good cool feeling performance, meets the requirements of the market and consumers and has excellent product value.
Although the present invention has been described in detail with reference to the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and scope of the present invention, and these modifications or substitutions are within the scope of the present invention/any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The cool bamboo pulp fiber and nylon interwoven fabric is characterized by being formed by interweaving bamboo pulp fiber yarns serving as warps and jade cool nylon filaments serving as wefts, the weave structure adopts five flying satins, and a complete cycle consists of five warps and five wefts.
2. The cool nylon interwoven fabric of the bamboo pulp fiber as claimed in claim 1, wherein the warp direction adopts bamboo pulp fiber yarns, the yarn count is 40-80 inches, the spinning mode is siro compact spinning, and the warp direction density is 130-.
3. The bamboo pulp fiber ice-cold chinlon interwoven fabric as claimed in claim 1, wherein the weft direction adopts jade ice-cold chinlon filaments, the yarn count is 50D-200D, and the weft direction density is 80-200 yarns/inch.
4. The dyeing and finishing method of the bamboo pulp fiber cool chinlon interwoven fabric according to any one of claims 1 to 3, characterized in that the process flow comprises the following steps: seam turning, package desizing, package oxygen bleaching, folder pulling, sizing, digital printing, steaming, washing, tentering and preshrinking; and a digital printing dyeing mode is adopted for the cool bamboo fiber and chinlon interwoven fabric.
5. The finishing process of claim 1, wherein the face fabric finishing process comprises:
(1) a package desizing process: the vehicle speed is 30-70 m/min, the temperature is 65-85 ℃, the desizing enzyme is 5-9g/L, the scouring agent is 2g/L, and the process is changed to 10-35.
(2) The package oxygen bleaching process comprises the following steps: the vehicle speed is 30-70 m/min, the temperature is 92-100 ℃, hydrogen peroxide is 1-5g/L, soda is 3-8g/L, stabilizer is 2g/L, dispersing and chelating agent is 3g/L, and the process is carried out for 3-20 times.
(3) A shaping process: the vehicle speed is 40-50 m/min, and the temperature is 185 +/-10 ℃.
(4) A sizing process: the vehicle speed is 20-35 m/min, and the temperature is 145 +/-15 ℃; the slurry process comprises the following steps: 3-9 parts of urea, 1-3 parts of dye-resistant salt, 2-6 parts of baking soda, 2-9 parts of sodium alginate paste and 100 parts of plasma water.
(5) The printing process comprises the following steps: the fabric is printed by adopting a digital printing process, and the digital ink adopts reactive dye ink.
(6) And (3) a steaming process: the temperature of the steaming is 100-105 ℃, the time is 7-15min, and the steaming humidity is 80-90 ℃.
(7) And (3) a water washing process: vehicle speed 35 m/min, 1-3# groove: room temperature, 4# bath: 60-65 ℃, 5-7# groove: 90-95 ℃, 8# tank: 80-85 ℃, 9# tank: 70-75 ℃ and 10g/L of soaping agent.
(8) And (3) tentering process: the vehicle speed is 30-60 m/min, the temperature is 165 +/-10 ℃, and the softening agent is 50 g/L.
(9) The pre-shrinking process comprises the following steps: vehicle speed 30-60 m/min, pressure 10-60kg, temperature: 110-: 2 to 4 percent.
6. The finishing process of claim 1, wherein the scouring agent is selected from the group consisting of special effect refining agents HF-JL7 manufactured by watson gmbh.
7. The finishing process of claim 1, wherein the dispersing chelant is selected from the group consisting of dispersing chelants HF-AO2 manufactured by Wasabo Co., Ltd, and the stabilizer is selected from the group consisting of stabilizers HF-W01 manufactured by Wasabo Co., Ltd.
8. The dyeing and finishing process according to claim 1, wherein the soaping agent is selected from the group consisting of soaping agents HF-ZO4 manufactured by watson gmbh.
9. The finishing process of claim 1, wherein the softening agent is selected from the group consisting of softening agents HF-06R and HF-13R available from watson gmbh; further, in the step (8), the softening agent is specifically HF-06R 20g/L and HF-13R30 g/L.
10. The dyeing and finishing process of claim 1, wherein the dye-inhibiting salt of step (4) is sodium m-nitrobenzenesulfonate.
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Cited By (2)
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| CN112410980A (en) * | 2020-11-11 | 2021-02-26 | 华纺股份有限公司 | Three-dimensional crepe tissue fabric and dyeing and finishing method thereof |
| CN114182413A (en) * | 2021-11-29 | 2022-03-15 | 江苏金太阳纺织科技股份有限公司 | Processing method of cool fabric interwoven by chinlon and regenerated cellulose fiber |
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