CN110993325B - Winding and conveying mechanism of network transformer - Google Patents
Winding and conveying mechanism of network transformer Download PDFInfo
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- CN110993325B CN110993325B CN201911170890.XA CN201911170890A CN110993325B CN 110993325 B CN110993325 B CN 110993325B CN 201911170890 A CN201911170890 A CN 201911170890A CN 110993325 B CN110993325 B CN 110993325B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
- H01F41/07—Twisting
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The invention belongs to the technical field of transformer winding and conveying, in particular to a winding and conveying mechanism of a network transformer, aiming at the problem that a plurality of metal wires cannot be twisted into one metal wire, the winding and conveying mechanism comprises a box body, wherein an installation plate is fixed on the inner wall of the bottom of the box body through screws, a connecting cylinder is fixed on the outer wall of the top of the installation plate through screws, the inner wall of the connecting cylinder is connected with a winding cylinder through a bearing, a distributing plate is fixed on the inner wall of the winding cylinder through screws, a motor is fixed on the outer wall of one side of the installation plate through screws, an output shaft of the motor is connected with a driving wheel through a coupler, a transmission belt is sleeved on the outer wall of the driving wheel, and the driving wheel and the winding cylinder form transmission fit through the transmission belt. The wire twisting barrel can twist several metal wires into one metal wire while rotating, so that the metal wire becomes thicker and is not easy to break.
Description
Technical Field
The invention relates to the technical field of transformer winding and conveying, in particular to a winding and conveying mechanism of a network transformer.
Background
The network transformer is specifically a T1/E1 isolation transformer; ISDN/ADSL interface transformers; a VDSL high-pass/low-pass filter module and an interface transformer; T3/E3, SDH, 64KBPS interface transformer; 10/100BASE, 1000BASE-TX, 2.5GBASE, 5GBASE, 10GBASE network filters; an RJ45 integrated transformer ICM; and a special transformer can be designed according to the requirement of a customer.
Through retrieval, chinese patent application No. 201721757630.9 discloses a wire feeding device for transformer coil winding, including workstation, universal wheel, handle, handrail, dead lever, leading wheel, rotation axis, limiting plate, sleeve pipe, first bearing, draw-in groove, plush copper, stripper plate, damping spring, connecting block, second bearing, baffle, backup pad, coil spring, fastening screw and locating plate. The wire feeding device for winding the transformer coil in the above patent has the following disadvantages: in the manufacturing process of the transformer, winding is generally needed, and the single thin metal wire is very easy to break, so that a plurality of metal wires need to be twisted together, the device cannot achieve the function, and the winding efficiency is low.
Disclosure of Invention
The invention provides a winding conveying mechanism of a network transformer, which is based on the technical problems of simple design structure, single function and inconvenience in use of the winding conveying mechanism of the network transformer.
The invention provides a winding conveying mechanism of a network transformer, which comprises a box body, wherein an installation plate is fixed on the inner wall of the bottom of the box body through screws, a connecting cylinder is fixed on the outer wall of the top of the installation plate through screws, the inner wall of the connecting cylinder is connected with a wire twisting cylinder through a bearing, a wire distributing plate is fixed on the inner wall of the wire twisting cylinder through screws, a motor is fixed on the outer wall of one side of the installation plate through screws, an output shaft of the motor is connected with a driving wheel through a coupler, a transmission belt is sleeved on the outer wall of the driving wheel, and the driving wheel and the wire twisting cylinder form transmission fit through the transmission belt.
Preferably, the outer wall of one side of box has the mount pad through the fix with screw, and the top outer wall of mount pad is connected with through the bearing and places the board, and the top outer wall of placing the board has the dead lever through the fix with screw, and the top outer wall of dead lever has the threaded rod through the fix with screw, and the outer wall of threaded rod has fixed thread piece through threaded connection, and the outer wall of dead lever has cup jointed the coil.
Preferably, the outer wall of the top of the mounting seat is provided with an annular sliding groove, the inner wall of the annular sliding groove is fixed with an annular sliding rail through a screw, the inner wall of the annular sliding rail is connected with balls distributed at equal intervals in a sliding mode, and the top of each ball is matched with the bottom of the placing plate in a rolling mode.
Preferably, the bottom inner wall of box has the fixed block through the fix with screw, and the top outer wall of fixed block has the connecting block through the fix with screw, and the top outer wall of connecting block is opened has the mounting groove, and the spout has all been opened to the both sides inner wall of mounting groove, and the inner wall of spout has the slide rail through the fix with screw, and the inner wall sliding connection of slide rail has the sliding block, and the top outer wall of sliding block has the installation pole through the fix with screw, and damping spring has been cup jointed to the outer wall of installation pole, and the top outer wall of installation pole has the pulley through the fix with screw.
Preferably, the bottom inner wall of box has the installation piece through the fix with screw, and one side outer wall of installation piece opens there is the fixed slot, and the top inner wall of fixed slot has electric telescopic handle through the fix with screw, and the one end of electric telescopic handle piston rod has the wiping piece through the fix with screw, and one side inner wall of box is connected with the wire winding roller through the bearing, and the four corners department of bottom of box outer wall all is fixed with the universal wheel through falling to the ground.
Preferably, the bottom inner wall of mounting groove and the bottom outer wall of sliding block all have the second electromagnetism piece through the fix with screw, and the top outer wall of sliding block and the top inner wall of mounting groove all have first electromagnetism piece through the fix with screw, and the both sides outer wall of fixed block is respectively has first alarm lamp and second alarm lamp through the fix with screw, and first electromagnetism piece is connected with first alarm lamp through the wire, and the second electromagnetism piece is connected with the second alarm lamp through the wire.
The beneficial effects of the invention are as follows:
1. this network transformer's wire winding conveying mechanism, through being provided with a stranded conductor section of thick bamboo, including a motor, a controller, and a controller, driving belt and separated time board, divide into several with the wire above the coil and pass through the separated time board in the stranded conductor section of thick bamboo respectively, then fix the line on the winding roller, open the motor and drive driving belt and rotate, driving belt drives a stranded conductor section of thick bamboo and rotates, can be several wires transposition into a wire when a stranded conductor section of thick bamboo pivoted, thereby let the wire become thicker, be difficult to the fracture, stranded conductor rate is higher, the practicality is stronger.
2. This network transformer's wire winding conveying mechanism through being provided with electric telescopic handle and wiping the piece, after twisting the wire, can adjust the elasticity degree of transmission line through electric telescopic handle, prevents that the wire from leading to intertwining together because of too pine, and too tight easy fracture again, can clean totally, rational in infrastructure with the impurity on wire surface through wiping the piece.
3. This wire winding conveying mechanism of network transformer, through being provided with first electromagnetism piece, the second electromagnetism piece, first warning light and second warning light, can detect the elasticity degree of wire through first electromagnetism piece and second electromagnetism piece, two second electromagnetism pieces touch and touch together when the wire is too tight, thereby to the circular telegram of second warning light, the second warning light begins to report to the police, two first electromagnetism pieces touch and touch together when the wire is too loose, to the circular telegram of first warning light, first warning light begins to report to the police, thereby can remind people in time to adjust the elasticity degree of wire.
Drawings
Fig. 1 is a schematic structural diagram of a winding conveying mechanism of a network transformer according to embodiment 1 of the present invention;
fig. 2 is a three-dimensional structural view of a winding drum of a winding and conveying mechanism of a network transformer according to embodiment 1 of the present invention;
fig. 3 is an enlarged structural view of a winding conveying mechanism a of a network transformer according to embodiment 1 of the present invention;
fig. 4 is a schematic structural diagram of a winding conveying mechanism of a network transformer according to embodiment 2 of the present invention;
fig. 5 is an enlarged structural view of a winding conveying mechanism B of a network transformer according to embodiment 2 of the present invention.
In the figure: the device comprises a winding roller 1, a mounting block 2, a fixing block 3, a damping spring 4, a universal wheel 5, a mounting plate 6, a ball 7, a mounting seat 8, a coil 9, a wire twisting barrel 10, a pulley 11, a box 12, an electric telescopic rod 13, a wire distributing plate 14, a connecting barrel 15, a transmission belt 16, a wiping block 17, a first alarm lamp 18, a second alarm lamp 19, a first electromagnetic block 20 and a second electromagnetic block 21.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1-3, a wire winding conveying mechanism of network transformer, including box 12, the bottom inner wall of box 12 has mounting panel 6 through the fix with screw, the top outer wall of mounting panel 6 has connecting cylinder 15 through the fix with screw, the inner wall of connecting cylinder 15 is connected with a wire winding section of thick bamboo 10 through the bearing, the inner wall of wire winding section of thick bamboo 10 has distributing board 14 through the fix with screw, one side outer wall of mounting panel 6 has the motor through the fix with screw, the output shaft of motor has the action wheel through the coupling joint, drive belt 16 has been cup jointed to the outer wall of action wheel, and action wheel and wire winding section of thick bamboo 10 form the transmission cooperation through drive belt 16.
According to the invention, the mounting seat 8 is fixed on the outer wall of one side of the box body 12 through a screw, the outer wall of the top of the mounting seat 8 is connected with the placing plate through a bearing, the outer wall of the top of the placing plate is fixed with a fixing rod through a screw, the outer wall of the top end of the fixing rod is fixed with a threaded rod through a screw, the outer wall of the threaded rod is connected with a fixing threaded block through a thread, and the outer wall of the fixing rod is sleeved with a coil 9.
According to the invention, the outer wall of the top of the mounting seat 8 is provided with the annular sliding groove, the inner wall of the annular sliding groove is fixed with the annular sliding rail through the screw, the inner wall of the annular sliding rail is connected with the balls 7 distributed at equal intervals in a sliding manner, and the top of each ball 7 is in rolling fit with the bottom of the placing plate.
According to the invention, the fixed block 3 is fixed on the inner wall of the bottom of the box body 12 through a screw, the connecting block is fixed on the outer wall of the top of the fixed block 3 through a screw, the mounting groove is formed in the outer wall of the top of the connecting block, the sliding grooves are formed in the inner walls of the two sides of the mounting groove, the sliding rail is fixed on the inner wall of each sliding groove through a screw, the sliding block is connected to the inner wall of each sliding rail in a sliding mode, the mounting rod is fixed on the outer wall of the top of the sliding block through a screw, the damping spring 4.
According to the invention, the mounting block 2 is fixed on the inner wall of the bottom of the box body 12 through a screw, a fixing groove is formed in the outer wall of one side of the mounting block 2, the electric telescopic rod 13 is fixed on the inner wall of the top of the fixing groove through a screw, the wiping block 17 is fixed on one end of a piston rod of the electric telescopic rod 13 through a screw, the inner wall of one side of the box body 12 is connected with the winding roller 1 through a bearing, and universal wheels 5 are fixed at the four corners of the outer wall of the bottom of.
When the metal wire twisting device is used, the metal wires on the coil 9 are divided into a plurality of parts and respectively pass through the wire distributing plate 14 in the wire twisting cylinder 10, then the wires are fixed on the winding roller 1, the motor is started to drive the transmission belt 16 to rotate, the transmission belt 16 drives the wire twisting cylinder 10 to rotate, the wire twisting cylinder 10 can twist the plurality of metal wires into a thicker metal wire while rotating, therefore, the metal wires are not easy to break, when the metal wires tightly press the pulley 11, the damping spring 4 can play a buffering role on the metal wires, after the metal wires are twisted, the tightness degree of the transmission line can be adjusted through the electric telescopic rod 13, the metal wires are prevented from being broken due to being too tight or being twisted together due to being too loose, the balls 7 on the mounting seat 8 can reduce friction between the coil 9 and the mounting seat 8, and the coil 9 is prevented from being incapable of normally releasing the metal wires.
Example 2:
referring to fig. 4-5, a wire winding conveying mechanism of network transformer, this embodiment compares in embodiment 1, still include that the bottom inner wall of mounting groove and the bottom outer wall of sliding block all have second electromagnetism piece 21 through the fix with screw, and the top outer wall of sliding block and the top inner wall of mounting groove all have first electromagnetism piece 20 through the fix with screw, the both sides outer wall of fixed block 3 has first alarm lamp 18 and second alarm lamp 19 through the fix with screw respectively, first electromagnetism piece 20 is connected with first alarm lamp 18 through the wire, second electromagnetism piece 21 is connected with second alarm lamp 19 through the wire.
During the use, can detect the elasticity degree of wire through first electromagnetism piece 20 and second electromagnetism piece 21, two second electromagnetism pieces 21 touch and touch together when the wire is too tight, thereby to 19 circular telegrams of second warning light, 19 beginning alarms on second warning light, two first electromagnetism pieces 20 touch and touch together when the wire is too loose, to 18 circular telegrams of first warning light, 18 beginning alarms on first warning light, thereby can remind people in time to adjust the elasticity degree of wire.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (3)
1. The winding conveying mechanism of the network transformer comprises a box body (12) and is characterized in that a mounting plate (6) is fixed on the inner wall of the bottom of the box body (12) through screws, a connecting cylinder (15) is fixed on the outer wall of the top of the mounting plate (6) through screws, the inner wall of the connecting cylinder (15) is connected with a winding cylinder (10) through a bearing, a distributing plate (14) is fixed on the inner wall of the winding cylinder (10) through screws, a motor is fixed on the outer wall of one side of the mounting plate (6) through screws, an output shaft of the motor is connected with a driving wheel through a coupler, a transmission belt (16) is sleeved on the outer wall of the driving wheel, and the driving wheel and the winding cylinder (10) form transmission fit through the transmission belt (16);
the bottom inner wall of the box body (12) is fixedly provided with a fixed block (3) through a screw, the top outer wall of the fixed block (3) is fixedly provided with a connecting block through a screw, the top outer wall of the connecting block is provided with a mounting groove, the inner walls of two sides of the mounting groove are respectively provided with a sliding groove, the inner wall of the sliding groove is fixedly provided with a sliding rail through a screw, the inner wall of the sliding rail is connected with a sliding block in a sliding manner, the top outer wall of the sliding block is fixedly provided with a mounting rod through a screw, the outer wall of the mounting rod is sleeved with a damping spring (4), and the top outer wall of the mounting rod is fixedly provided with a pulley (11) through a screw;
an installation block (2) is fixed on the inner wall of the bottom of the box body (12) through screws, a fixing groove is formed in the outer wall of one side of the installation block (2), an electric telescopic rod (13) is fixed on the inner wall of the top of the fixing groove through screws, a wiping block (17) is fixed on one end of a piston rod of the electric telescopic rod (13) through screws, the inner wall of one side of the box body (12) is connected with a winding roller (1) through a bearing, and universal wheels (5) are fixed at four corners of the outer wall of the bottom of the box body (12) through falling to the ground;
the bottom inner wall of mounting groove and the bottom outer wall of sliding block all have second electromagnetism piece (21) through the fix with screw, and the top outer wall of sliding block and the top inner wall of mounting groove all have first electromagnetism piece (20) through the fix with screw, the both sides outer wall of fixed block (3) is respectively through the fix with screw have first alarm lamp (18) and second alarm lamp (19), first electromagnetism piece (20) are connected with first alarm lamp (18) through the wire, second electromagnetism piece (21) are connected with second alarm lamp (19) through the wire.
2. The winding and conveying mechanism of the network transformer as claimed in claim 1, wherein the outer wall of one side of the box body (12) is fixed with a mounting seat (8) through a screw, the outer wall of the top of the mounting seat (8) is connected with a placing plate through a bearing, the outer wall of the top of the placing plate is fixed with a fixing rod through a screw, the outer wall of the top end of the fixing rod is fixed with a threaded rod through a screw, the outer wall of the threaded rod is connected with a fixing threaded block through a thread, and the outer wall of the fixing rod is sleeved with a coil (9).
3. The winding and conveying mechanism of the network transformer according to claim 2, characterized in that the outer wall of the top of the mounting seat (8) is provided with an annular chute, the inner wall of the annular chute is fixed with an annular slide rail through a screw, the inner wall of the annular slide rail is connected with balls (7) distributed at equal intervals in a sliding manner, and the top of the balls (7) is in rolling fit with the bottom of the placing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911170890.XA CN110993325B (en) | 2019-11-26 | 2019-11-26 | Winding and conveying mechanism of network transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911170890.XA CN110993325B (en) | 2019-11-26 | 2019-11-26 | Winding and conveying mechanism of network transformer |
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| Publication Number | Publication Date |
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| CN110993325A CN110993325A (en) | 2020-04-10 |
| CN110993325B true CN110993325B (en) | 2021-07-23 |
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| CN201911170890.XA Active CN110993325B (en) | 2019-11-26 | 2019-11-26 | Winding and conveying mechanism of network transformer |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US5584438A (en) * | 1991-11-15 | 1996-12-17 | Firma Asta Elektrodraht Gmbh | Process and device for producing a transformer winding |
| CN107393685A (en) * | 2017-08-10 | 2017-11-24 | 吴鑫锋 | A kind of high overload stable type transformer |
| CN207977227U (en) * | 2018-01-06 | 2018-10-16 | 佛山市英标电气有限公司 | A kind of Winding device for transformer coil |
| CN108987998A (en) * | 2018-09-10 | 2018-12-11 | 福建西威联电气有限公司 | A kind of connector base being connected firmly |
| CN109192401A (en) * | 2018-09-07 | 2019-01-11 | 浙江科柏电气科技有限公司 | Metal filament stranded wire apparatus |
| CN209289326U (en) * | 2018-10-17 | 2019-08-23 | 龙岩学院 | Manipulator with prior-warning device |
| CN110246614A (en) * | 2019-06-20 | 2019-09-17 | 安徽华通电缆集团有限公司 | The production equipment of rail traffic inorganic insulation flexible fire-retardant cable and the cable |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0817273A (en) * | 1994-06-27 | 1996-01-19 | Furukawa Electric Co Ltd:The | Band-shape reinforcement material winding method to long body |
-
2019
- 2019-11-26 CN CN201911170890.XA patent/CN110993325B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5584438A (en) * | 1991-11-15 | 1996-12-17 | Firma Asta Elektrodraht Gmbh | Process and device for producing a transformer winding |
| CN107393685A (en) * | 2017-08-10 | 2017-11-24 | 吴鑫锋 | A kind of high overload stable type transformer |
| CN207977227U (en) * | 2018-01-06 | 2018-10-16 | 佛山市英标电气有限公司 | A kind of Winding device for transformer coil |
| CN109192401A (en) * | 2018-09-07 | 2019-01-11 | 浙江科柏电气科技有限公司 | Metal filament stranded wire apparatus |
| CN108987998A (en) * | 2018-09-10 | 2018-12-11 | 福建西威联电气有限公司 | A kind of connector base being connected firmly |
| CN209289326U (en) * | 2018-10-17 | 2019-08-23 | 龙岩学院 | Manipulator with prior-warning device |
| CN110246614A (en) * | 2019-06-20 | 2019-09-17 | 安徽华通电缆集团有限公司 | The production equipment of rail traffic inorganic insulation flexible fire-retardant cable and the cable |
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