CN110991082A - Mura quantification method based on excimer laser annealing - Google Patents
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- 238000005224 laser annealing Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000011002 quantification Methods 0.000 title claims abstract description 9
- 238000012545 processing Methods 0.000 claims abstract description 14
- 238000013139 quantization Methods 0.000 claims abstract description 13
- 239000000758 substrate Substances 0.000 claims abstract description 10
- 238000012417 linear regression Methods 0.000 claims description 7
- 229910021420 polycrystalline silicon Inorganic materials 0.000 abstract description 9
- 230000007547 defect Effects 0.000 abstract description 7
- 238000011156 evaluation Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 7
- 239000010408 film Substances 0.000 description 4
- 229920005591 polysilicon Polymers 0.000 description 4
- 229910021417 amorphous silicon Inorganic materials 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 208000003464 asthenopia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
The invention discloses a Mura quantification method based on excimer laser annealing, which comprises the following steps: s1, under different light intensities, respectively collecting Mura images of the same region of the same substrate after excimer laser annealing; s2, performing image processing on the Mura image to determine the area of a Mura region; s3, drawing a linear relation curve of light intensity and Mura area; s4, repeating the steps S1-S3, wherein all linear relation curves drawn in the same coordinate system pass through a point G; s5, under certain light intensity, obtaining a Mura image of a selected area of the substrate to be detected, and obtaining the area of the Mura area after image processing; drawing a point A in the coordinate system according to the light intensity and the Mura area; s6, connecting the point G with the point A to obtain a straight line, and calculating the slope of the straight line; s7, adopting the slope or the inverse of the slope to carry out Mura quantization on the selected area. According to the method, the quality of the polycrystalline silicon after the excimer laser annealing process can be quantitatively judged, and the defect of subjective feeling evaluation of human eyes is overcome.
Description
Technical Field
The invention relates to the technical field of display, in particular to a Mura quantification method based on excimer laser annealing.
Background
Because the Low Temperature Poly Silicon (LTPS) film has regular atomic arrangement and high carrier mobility (10-300 cm 2/Vs), when the LTPS film is applied to electronic components and devices, the LTPS film can have higher driving current, so that the LTPS film is widely used as the material of an active layer of one of the core structures of the TFT in the manufacturing process of the TFT. Currently, in modern TFT manufacturing processes, an Excimer Laser Annealing (ELA) method is often used to form a polysilicon active layer. The ELA method mainly performs laser irradiation on the amorphous silicon thin film by excimer laser with a certain energy, and converts amorphous silicon into LTPS at a high temperature by using the energy of a laser beam. Polysilicon TFTs formed by ELA have the advantage of high mobility. However, the crystallization rate, grain size and internal defect density of the obtained polysilicon are different due to instability of the laser energy used and non-uniformity of the energy at different positions of the beam. These differences are in turn closely related to the threshold voltage (Vth) and mobility of the TFT, which in turn gives rise to non-uniform light emission luminance (Mura) in OLED displays.
Currently, the detection of Mura based on excimer laser annealing is mostly not separated from a manual detection stage, and whether the brightness of the display panel has the defect of uneven brightness is determined by direct observation of trained workers. However, because the manual detection cost is high and the detection time is long, only sampling inspection can be performed, manual judgment standards are different, the judgment has no uniform quantization standard, the subjectivity is strong, the datamation can not be maintained, and the eye fatigue is easily caused by long-time work. Meanwhile, the accuracy of manual detection is uncontrollable, the reliability is relatively low, and the efficiency is low.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides a Mura quantification method based on excimer laser annealing.
The technical problem to be solved by the invention is realized by the following technical scheme:
a Mura quantification method based on excimer laser annealing comprises the following steps:
s1, respectively collecting Mura images of the same region of the same substrate after excimer laser annealing under different light intensities;
s2, performing image processing on the Mura image to determine the area of a Mura region;
s3, drawing a linear relation curve of light intensity and Mura area;
s4, repeating the steps S1-S3, wherein all linear relation curves drawn in the same coordinate system pass through a point G;
s5, under certain light intensity, obtaining a Mura image of a selected area of the substrate to be detected, and obtaining the area of the Mura area after image processing; drawing a point A in the coordinate system according to the light intensity and the Mura area;
s6, connecting the point G with the point A to obtain a straight line, and calculating the slope of the straight line;
s7, adopting the slope or the inverse of the slope to carry out Mura quantization on the selected area.
Further, in step S2, image processing is performed on the Mura image through image processing software to obtain gray-scale intensity of each pixel, and a region with gray-scale intensity smaller than a preset threshold is identified as a Mura region, otherwise, the region is identified as a non-Mura region.
Further, the gray scale intensity of the pixels in the Mura region is changed to 0 through image processing software, the gray scale intensity of the pixels in the non-Mura region is changed to 255, and the area of the Mura region is determined.
Further, in step S3, performing linear regression fitting on a plurality of data points using the light intensity as a vertical coordinate and the Mura region area as a horizontal coordinate to obtain a linear relationship curve of the light intensity and the Mura region area; in step S7, Mura quantization is performed using the slope.
Further, in step S3, performing linear regression fitting on a plurality of data points with the Mura area as a vertical coordinate and the light intensity as a horizontal coordinate to obtain a linear relationship curve of the light intensity and the Mura area; in step S7, the inverse of the slope is used to perform Mura quantization.
The invention has the following beneficial effects:
according to the invention, the quality of the polycrystalline silicon after the excimer laser annealing process can be quantitatively judged, the defect of subjective feeling evaluation of human eyes is overcome, the Mura judgment has a unified standard and a quantifiable index, the product quality deviation caused by artificial subjective factors is reduced, the strict control of the product quality is facilitated, the quality parameters of the polycrystalline silicon after the excimer laser annealing process can be scientifically and objectively judged, and the application significance is achieved.
Drawings
FIG. 1 is a first linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 2 is a second linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 3 is a third linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 4 is a fourth linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 5 is a fifth linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 6 is a sixth linear relationship between light intensity and Mura region area for one embodiment of the present invention;
FIG. 7 is a seventh linear relationship of light intensity to Mura region area for one embodiment of the present invention;
FIG. 8 is an eighth linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 9 is a ninth linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 10 is a tenth linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 11 is an eleventh linear plot of light intensity versus Mura region area for one embodiment of the present invention;
FIG. 12 is a graph of linear relationships plotted in the same coordinate system.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally put in use of products of the present invention, and are only for convenience of description and simplification of description, but do not indicate or imply that the devices or elements referred to must have specific orientations, be constructed in specific orientations, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As described in the background art, in the prior art, most of Mura detection based on excimer laser annealing has not been separated from the manual detection stage, and whether the display panel has the defect of uneven brightness is determined by direct observation of trained workers, and the manual judgment standards are different, and the problems of no uniform quantization standard, strong subjectivity and low efficiency are solved. In order to solve the technical problems, repeated research shows that the Mura area of the surface after excimer laser annealing crystallization is photographed and the Mura area is determined through image processing to determine the Mura number, and the Mura area is related to the whole illumination intensity, so that the Mura area is directly used for indicating the Mura number and the Mura number is more and is not real. However, under different light intensities, if the light intensity and the area of the Mura region of the same Mura have a linear relationship, i.e. a constant slope exists, the Mura can be quantized by using the slope or the reciprocal of the slope, so as to remove the unreality caused by the influence of the light intensity. When the inverse slope is larger, the Mura is less, or when the slope is small, the Mura is less. The present invention has been completed based on the above findings and findings.
A Mura quantification method based on excimer laser annealing comprises the following steps:
s1, respectively collecting Mura images of the same region of the same substrate after excimer laser annealing under different light intensities;
s2, performing image processing on the Mura image to determine the area of a Mura region;
s3, drawing a linear relation curve of light intensity and Mura area;
s4, repeating the steps S1-S3, wherein all linear relation curves drawn in the same coordinate system pass through a point G;
s5, under certain light intensity, obtaining a Mura image of a selected area of the substrate to be detected, and obtaining the area of the Mura area after image processing; drawing a point A in the coordinate system according to the light intensity and the Mura area;
s6, connecting the point G with the point A to obtain a straight line, and calculating the slope of the straight line;
s7, adopting the slope or the inverse of the slope to carry out Mura quantization on the selected area.
In the present invention, the apparatus for acquiring the Mura image is not particularly limited, and various apparatuses known to those skilled in the art may be used for the acquisition, and by way of example, a general CCD camera connected to a central processing unit to control the opening/closing, the angle (θ) and the operation may be used, and it is understood that all other cameras capable of acquiring the image may be used.
Specifically, in step S2, image processing is performed on the Mura image through image processing software to obtain gray-scale intensity of each pixel, and a region with gray-scale intensity smaller than a preset threshold is identified as a Mura region, otherwise, the region is identified as a non-Mura region; and changing the gray scale intensity of the pixels in the Mura region into 0 and changing the gray scale intensity of the pixels in the non-Mura region into 255 by using image processing software, and determining the area of the Mura region.
In the present invention, the number of times of repeating steps S1-S3 is not particularly limited, and those skilled in the art can select the number according to actual needs, and the number may be, for example, 8, 9, 10, or 11, but is not limited thereto.
In the present invention, the specific type of the image processing software is not particularly limited, and image processing software known to those skilled in the art may be used as long as the above-described functions are realized. By way of example, the picture processing software is photoshop.
In step S3, linear regression fitting may be performed on a plurality of data points with the light intensity as a vertical coordinate and the Mura region area as a horizontal coordinate to obtain a linear relationship curve of the light intensity and the Mura region area; in step S7, Mura quantization is performed using the slope.
In step S3, linear regression fitting may be performed on a plurality of data points with the Mura area as a vertical coordinate and the light intensity as a horizontal coordinate to obtain a linear relationship curve of the light intensity and the Mura area; in step S7, the inverse of the slope is used to perform Mura quantization.
According to the method, the quality of the polycrystalline silicon after the excimer laser annealing process can be quantitatively judged, the defect of subjective feeling evaluation of human eyes is overcome, the Mura judgment has a unified standard and quantifiable index, the product quality deviation caused by artificial subjective factors is reduced, the strict control of the product quality is facilitated, the quality parameters of the polycrystalline silicon after the excimer laser annealing process can be scientifically and objectively judged, and the method has important application significance.
Example 1
A Mura quantification method based on excimer laser annealing comprises the following steps:
s1, respectively collecting Mura images of the same region of the same substrate after excimer laser annealing under different light intensities;
s2, performing image processing on the Mura image through image processing software to obtain the gray scale intensity of each pixel, and identifying the area with the gray scale intensity smaller than a preset threshold value as a Mura area, or else identifying the area as a non-Mura area; changing the gray scale intensity of the pixels in the Mura region into 0 through image processing software, changing the gray scale intensity of the pixels in the non-Mura region into 255, and determining the area of the Mura region;
s3, performing linear regression fitting on a plurality of data points with the light intensity as a vertical coordinate and the Mura region area as a horizontal coordinate to obtain a first linear relation curve of the light intensity and the Mura region area; (ii) a
S4, repeating the steps S1-S3, and drawing a second linear relation curve, a third linear relation curve, a fourth linear relation curve, a fifth linear relation curve, a sixth linear relation curve, a seventh linear relation curve, an eighth linear relation curve, a ninth linear relation curve, a tenth linear relation curve and an eleventh linear relation curve in the same coordinate system, wherein all the linear relation curves pass through a point G;
s5, under certain light intensity, obtaining a Mura image of a selected area of the substrate to be detected, and obtaining the area of the Mura area after image processing; drawing a point A in the coordinate system according to the light intensity and the Mura area;
s6, connecting the point G with the point A to obtain a straight line, and calculating the slope of the straight line;
and S7, performing Mura quantization on the selected area by adopting the slope.
The above-mentioned embodiments only express the embodiments of the present invention, and the description is more specific and detailed, but not understood as the limitation of the patent scope of the present invention, but all the technical solutions obtained by using the equivalent substitution or the equivalent transformation should fall within the protection scope of the present invention.
Claims (5)
1. A Mura quantification method based on excimer laser annealing is characterized by comprising the following steps:
s1, respectively collecting Mura images of the same region of the same substrate after excimer laser annealing under different light intensities;
s2, performing image processing on the Mura image to determine the area of a Mura region;
s3, drawing a linear relation curve of light intensity and Mura area;
s4, repeating the steps S1-S3, wherein all linear relation curves drawn in the same coordinate system pass through a point G;
s5, under certain light intensity, obtaining a Mura image of a selected area of the substrate to be detected, and obtaining the area of the Mura area after image processing; drawing a point A in the coordinate system according to the light intensity and the Mura area;
s6, connecting the point G with the point A to obtain a straight line, and calculating the slope of the straight line;
s7, adopting the slope or the inverse of the slope to carry out Mura quantization on the selected area.
2. The method of claim 1, wherein in step S2, the Mura image is processed by a picture processing software to obtain gray-scale intensity of each pixel, and the region with gray-scale intensity smaller than a preset threshold is identified as a Mura region, otherwise identified as a non-Mura region.
3. The method of claim 2, wherein the Mura area is determined by changing the gray scale intensity of the pixels in the Mura region to 0 and the gray scale intensity of the pixels in the non-Mura region to 255 with picture processing software.
4. The method according to claim 1, wherein in step S3, linear regression fitting is performed on a plurality of data points using light intensity as ordinate and Mura region area as abscissa, so as to obtain a linear relationship curve between light intensity and Mura region area; in step S7, Mura quantization is performed using the slope.
5. The method according to claim 1, wherein in step S3, linear regression fitting is performed on a plurality of data points using the area of the Mura region as ordinate and the light intensity as abscissa, so as to obtain a linear relationship curve between the light intensity and the area of the Mura region; in step S7, the inverse of the slope is used to perform Mura quantization.
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