CN110986744A - Enameled wire surface burr on-line monitoring alarm device - Google Patents
Enameled wire surface burr on-line monitoring alarm device Download PDFInfo
- Publication number
- CN110986744A CN110986744A CN201911182811.7A CN201911182811A CN110986744A CN 110986744 A CN110986744 A CN 110986744A CN 201911182811 A CN201911182811 A CN 201911182811A CN 110986744 A CN110986744 A CN 110986744A
- Authority
- CN
- China
- Prior art keywords
- enameled wire
- fixed frame
- frame
- line monitoring
- movable frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/28—Measuring arrangements characterised by the use of mechanical techniques for measuring roughness or irregularity of surfaces
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N19/00—Investigating materials by mechanical methods
- G01N19/08—Detecting presence of flaws or irregularities
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Abstract
The invention discloses an enameled wire surface burr on-line monitoring and alarming device which comprises a fixed frame, a movable frame and an early warning module, wherein the fixed frame is horizontally arranged, one end of the fixed frame is arranged on enameled wire production equipment, the other end of the fixed frame is hinged with the lower half part of the movable frame, a lapping frame is arranged at the top of the movable frame, a mesh cloth is arranged at the end part of the lapping frame, and the bottom of the mesh cloth is in contact with the top of an enameled wire; the detection device is characterized in that the fixed frame is horizontally and longitudinally provided with a proximity switch, the bottom of the movable frame is arranged at one end of the fixed frame, and the detection rod is arranged at one end of the movable frame.
Description
Technical Field
The invention relates to the technical field of enameled wire production quality detection, in particular to an enameled wire surface burr online monitoring and alarming device.
Background
The surface of the enameled wire is easy to generate quality defects in the production process, and the types of the quality defects on the surface of the enameled wire are more, such as surface burrs, paint nodules, paint bubbles, pockmarks and the like, which are difficult problems in the production of the enameled wire and are also the most main surface quality defects of the enameled wire. The existing online monitoring device for the surface burrs of the enameled wire applies voltage on the surface of the enameled wire generally, and a detection result is obtained by utilizing the difference between the uneven surface and the presented resistance current parameter, so that a large amount of electric energy is consumed, certain hidden danger is brought to production safety, and a simple and efficient method is required to be searched for online monitoring of the surface burrs of the enameled wire.
The present invention provides a new solution to this problem.
Disclosure of Invention
In view of the above situation, the present invention aims to provide an online monitoring and alarming device for surface burrs of an enameled wire.
The technical scheme for solving the problem is as follows: an enameled wire surface burr on-line monitoring and alarming device comprises a fixed frame, a movable frame and an early warning module, wherein the fixed frame is horizontally arranged, one end of the fixed frame is arranged on enameled wire production equipment, the other end of the fixed frame is hinged with the lower half part of the movable frame, a net lapping frame is arranged at the top of the movable frame, a net cloth is arranged at the end part of the net lapping frame, and the bottom of the net cloth is in contact with the top of an enameled wire; a proximity switch is horizontally and longitudinally arranged on the fixed frame, a detection rod is arranged at the bottom of the movable frame and at one end of the fixed frame, and the detection rod can touch the proximity switch in the process that the movable frame rotates around the fixed frame; the early warning module triggers an alarm when the detection rod touches the proximity switch.
Preferably, the early warning module comprises a controller and an alarm circuit, the input end of the controller is connected with the signal output end of the proximity switch, and the output end of the controller is connected with the control end of the alarm circuit.
Preferably, the alarm circuit comprises a triode Q1, the base of the triode Q1 is connected with the output end of the controller through a resistor R1 and is grounded through a capacitor C1 and a resistor R2 which are connected in parallel, the collector of the triode Q1 is connected with a +5V power supply through a resistor R3, and the emitter of the triode Q1 is grounded through a warning light LED1 and a buzzer BUZ1 which are connected in parallel.
Preferably, the mesh cloth is a nylon mesh.
Through the technical scheme, the invention has the beneficial effects that: according to the invention, through the matching use of the fixed frame and the movable frame, when burrs exist on the surface of the enameled wire, the mesh drives the movable frame to rotate around the fixed frame, so that the detection rod touches the proximity switch, and then the early warning module triggers the acousto-optic alarm to timely inform production personnel of processing.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic diagram of an alarm circuit of the present invention.
In the figure: 1-a fixed frame, 2-a movable frame, 3-an enameled wire, 4-a proximity switch, 5-a detection rod, 6-a lapping frame and 7-a mesh.
Detailed Description
The foregoing and other technical matters, features and effects of the present invention will be apparent from the following detailed description of the embodiments, which is to be read in connection with the accompanying drawings of fig. 1 to 2. The structural contents mentioned in the following embodiments are all referred to the attached drawings of the specification.
Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
As shown in fig. 1, an enameled wire surface burr on-line monitoring alarm device, including mount 1, adjustable shelf 2 and early warning module, 1 level setting of mount, and the one end setting of mount 1 is on enameled wire production facility, the other end of mount 1 is articulated with adjustable shelf 2's lower half, net rack 6 is taken in the top setting of adjustable shelf 2, the tip of taking net rack 6 sets up screen cloth 7, the bottom of screen cloth 7 contacts with the top of enameled wire 3, when specifically setting up, nylon gauze is chooseed for use to screen cloth 7, with the reinforcing screen cloth 7 ability of snatching to enameled wire 3 surface burr.
The mount 1 is improved level and is vertically provided with proximity switch 4, and the bottom of adjustable shelf 2 and the one end that is located mount 1 set up and detect stick 5, and at adjustable shelf 2 around the mount 1 rotation in-process, detect stick 5 and can touch proximity switch 4. The detection rod 5 can be made of metal, and the early warning module triggers an alarm when the detection rod 5 touches the proximity switch 4.
The early warning module comprises a controller and an alarm circuit, the input end of the controller is connected with the signal output end of the proximity switch 4, and the output end of the controller is connected with the control end of the alarm circuit. As shown in fig. 2, the alarm circuit includes a transistor Q1, the base of the transistor Q1 is connected to the output end of the controller through a resistor R1 and is grounded through a parallel capacitor C1 and a resistor R2, the collector of the transistor Q1 is connected to a +5V power supply through a resistor R3, and the emitter of the transistor Q1 is grounded through a parallel warning light LED1 and a buzzer BUZ 1.
The enameled wire 3 detected by the invention is flat, and the specific working principle is as follows: firstly, the fixed frame 1 and the movable frame 2 are vertically arranged, and the enameled wire 3 passes through the center of the upper half part of the movable frame 2. In the production transmission course of enameled wire 3, when there is the burr on the surface of enameled wire 3, its upper surface burr bulge can insert the nylon gauze to pulling the nylon gauze and rotating clockwise in order to drive adjustable shelf 2, then make detection stick 5 touch proximity switch 4. After the proximity switch 4 contacts the detection rod 5, the output signal is converted from low level to high level, when the controller receives the high level signal, the controller drives the triode Q1 to be powered on, so that the power supply loop of the warning lamp LED1 and the buzzer BUZ1 is powered on, an audible and visual alarm signal is sent, and production personnel are informed to process the audible and visual alarm signal in time.
Above-mentioned monitoring alarm process only detects the one side of enameled wire, during the concrete use, can set up two enameled wire surface on-line monitoring alarm device cooperations and use, sends into another enameled wire surface on-line burr monitoring alarm device through the another side of leading wheel with the enameled wire promptly and detects. The device has the advantages of simple structure, convenience in installation, economy and practicability, and has a very good using effect on the detection of the surface burrs of the enameled wire.
While the invention has been described in further detail with reference to specific embodiments thereof, it is not intended that the invention be limited to the specific embodiments thereof; for those skilled in the art to which the present invention pertains and related technologies, the extension, operation method and data replacement should fall within the protection scope of the present invention based on the technical solution of the present invention.
Claims (5)
1. The utility model provides an enameled wire surface burr on-line monitoring alarm device which characterized in that: the device comprises a fixed frame, a movable frame and an early warning module, wherein the fixed frame is horizontally arranged, one end of the fixed frame is arranged on enameled wire production equipment, the other end of the fixed frame is hinged with the lower half part of the movable frame, a net lapping frame is arranged at the top of the movable frame, a net cloth is arranged at the end part of the net lapping frame, and the bottom of the net cloth is in contact with the top of the enameled wire; a proximity switch is horizontally and longitudinally arranged on the fixed frame, a detection rod is arranged at the bottom of the movable frame and at one end of the fixed frame, and the detection rod can touch the proximity switch in the process that the movable frame rotates around the fixed frame; the early warning module triggers an alarm when the detection rod touches the proximity switch.
2. The enameled wire surface burr on-line monitoring alarm device of claim 1, characterized in that: the early warning module comprises a controller and an alarm circuit, the input end of the controller is connected with the signal output end of the proximity switch, and the output end of the controller is connected with the control end of the alarm circuit.
3. The enameled wire surface burr on-line monitoring alarm device of claim 2, characterized in that: the alarm circuit comprises a triode Q1, the base electrode of a triode Q1 is connected with the output end of the controller through a resistor R1 and is grounded through a capacitor C1 and a resistor R2 which are connected in parallel, the collector electrode of a triode Q1 is connected with a +5V power supply through a resistor R3, and the emitter electrode of the triode Q1 is grounded through a warning lamp LED1 and a buzzer BUZ1 which are connected in parallel.
4. The enameled wire surface burr on-line monitoring alarm device of claim 1, characterized in that: the mesh cloth is a nylon mesh.
5. The enameled wire surface burr on-line monitoring alarm device according to claims 1-4, characterized in that: the enameled wire is flat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911182811.7A CN110986744A (en) | 2019-11-27 | 2019-11-27 | Enameled wire surface burr on-line monitoring alarm device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911182811.7A CN110986744A (en) | 2019-11-27 | 2019-11-27 | Enameled wire surface burr on-line monitoring alarm device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110986744A true CN110986744A (en) | 2020-04-10 |
Family
ID=70087367
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911182811.7A Pending CN110986744A (en) | 2019-11-27 | 2019-11-27 | Enameled wire surface burr on-line monitoring alarm device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110986744A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2079897U (en) * | 1990-11-12 | 1991-07-03 | 郑育群 | Suitcase with radio remote alarm, electric-shock, theft-proof function |
| US20060026856A1 (en) * | 2004-08-04 | 2006-02-09 | Scott Rodney D | Method for scoring antlers |
| CN101498672A (en) * | 2008-01-31 | 2009-08-05 | 东莞市硕源电子材料有限公司 | Method for detecting surface finish quality of dust-free cloth |
| CN101788332A (en) * | 2009-01-23 | 2010-07-28 | 上海华阳检测仪器有限公司 | Rotating-speed tracking vibration measuring system |
| CN102280851A (en) * | 2011-07-09 | 2011-12-14 | 曲阜恒威水工机械有限公司 | Intelligent overload protection device for trash remover |
| CN204924950U (en) * | 2015-07-16 | 2015-12-30 | 南昌海立电器有限公司 | Motor winding wire enamel membrane damage detection device |
| CN205982158U (en) * | 2016-08-29 | 2017-02-22 | 沈阳市宏远电磁线有限公司 | Wire burr on -line measuring device |
| CN207908483U (en) * | 2018-03-23 | 2018-09-25 | 嘉兴东方钢帘线有限公司 | A kind of device carrying out filament burr detection to steel cord |
-
2019
- 2019-11-27 CN CN201911182811.7A patent/CN110986744A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2079897U (en) * | 1990-11-12 | 1991-07-03 | 郑育群 | Suitcase with radio remote alarm, electric-shock, theft-proof function |
| US20060026856A1 (en) * | 2004-08-04 | 2006-02-09 | Scott Rodney D | Method for scoring antlers |
| CN101498672A (en) * | 2008-01-31 | 2009-08-05 | 东莞市硕源电子材料有限公司 | Method for detecting surface finish quality of dust-free cloth |
| CN101788332A (en) * | 2009-01-23 | 2010-07-28 | 上海华阳检测仪器有限公司 | Rotating-speed tracking vibration measuring system |
| CN102280851A (en) * | 2011-07-09 | 2011-12-14 | 曲阜恒威水工机械有限公司 | Intelligent overload protection device for trash remover |
| CN204924950U (en) * | 2015-07-16 | 2015-12-30 | 南昌海立电器有限公司 | Motor winding wire enamel membrane damage detection device |
| CN205982158U (en) * | 2016-08-29 | 2017-02-22 | 沈阳市宏远电磁线有限公司 | Wire burr on -line measuring device |
| CN207908483U (en) * | 2018-03-23 | 2018-09-25 | 嘉兴东方钢帘线有限公司 | A kind of device carrying out filament burr detection to steel cord |
Non-Patent Citations (1)
| Title |
|---|
| 刘玉兰等: "《电子技术应用案例》", 28 February 2013 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108374448A (en) | A kind of industrial regeneration water constant pressure water supply system | |
| CN204339530U (en) | Roller electropolishing equipment | |
| CN110986744A (en) | Enameled wire surface burr on-line monitoring alarm device | |
| CN107607777A (en) | A kind of double indicator lamp automatically retractable high voltage testing devices | |
| CN102515318A (en) | Electrochemical sewage treatment equipment and control method thereof | |
| CN208618482U (en) | A kind of industrial regeneration water constant pressure water supply system | |
| CN107378180A (en) | A kind of electric iron fume removal system and electric iron | |
| CN212568245U (en) | Pressure vessel shell strength detection device | |
| CN211190622U (en) | Essence production centrifuge speed control device | |
| CN206115380U (en) | Intelligent notebook heat abstractor of removable fan | |
| CN210103165U (en) | Take-up machine structure of micro-fine wire production line | |
| CN206437712U (en) | A kind of coiling line ball monitoring alarm device | |
| CN209230884U (en) | Detection device for disposable PVC glove | |
| CN208421615U (en) | A kind of novel intelligent start/stop structure | |
| CN208020285U (en) | The automatic control device of aluminium foil cutting machine cutter life | |
| CN206919798U (en) | A kind of battery of mobile phone thickness efficient detection device | |
| CN204825351U (en) | Rate of sizing automatic checkout device | |
| CN210587617U (en) | Alarm device is restoreed to spot welding electrode tip | |
| CN206311976U (en) | An a kind of key of solar panel cleaning device is taken down the exhibits arm system | |
| CN203003679U (en) | Control integration and protection system for polishing machine | |
| CN204227632U (en) | The display control unit of air purifier | |
| CN207771187U (en) | Swing pipe group welding holder | |
| CN220681778U (en) | Self-standing zipper bag making machine for packaging bag production | |
| CN208697543U (en) | A kind of plastic pipe cutting device | |
| CN210860604U (en) | Anti-clamping device in non-woven fabric production equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200410 |