CN110985947A

CN110985947A - LED spotlight assembling method

Info

Publication number: CN110985947A
Application number: CN201911399167.9A
Authority: CN
Inventors: 徐敏达; 陈建民; 陈学毅
Original assignee: Guangzhou Lantian Electronic Technology Co ltd
Current assignee: Guangzhou Lantian Electronic Technology Co ltd
Priority date: 2019-12-30
Filing date: 2019-12-30
Publication date: 2020-04-10
Anticipated expiration: 2039-12-30
Also published as: CN110985947B

Abstract

The invention discloses an assembling method of an LED spotlight, which is characterized in that an LED light source is arranged on a radiator with a hollow part, and the radiator is arranged in front of a reflector, so that reflected light formed by the light emitted by the LED light source passing through the reflector is just emitted from the hollow part. The heat generated by the LED light source is transferred to the radiating fin group for radiating, so that the service life of the LED light source is prolonged, and the repeated replacement of the LED light source is avoided; meanwhile, the diameter of a reflected light beam reflected by the concave reflector can be adjusted by adjusting the distance between the concave reflector and the LED light source, the passing rate of the reflected light beam after passing through the radiator is adjusted, and the black spots and the black shadow effect of light spots formed by the emitted light beam are prevented.

Description

LED spotlight assembling method

Technical Field

The invention relates to the technical field of LED lighting equipment, in particular to an assembling method of an LED spotlight.

Background

The LED lamp is also called LED lamp, and refers to a device capable of transmitting light, distributing and changing light distribution of an LED light source, and comprises all parts and components except the LED light source, which are required by fixing and protecting the LED light source, and circuit accessories which are necessary for connecting with a power supply. The LED lamp is becoming the main product of a new generation of lighting market by the technical characteristics of high efficiency, energy conservation, safety, long service life, small size, clear light and the like, and the high-speed development of the environment-friendly and energy-saving industry is powerfully pulled.

Because the traditional stage lamp is mostly made of light sources such as a tungsten filament bulb, a mercury lamp, a iodine tungsten lamp, a high-pressure sodium lamp and the like with hundreds of watts, the light sources are widely paid attention to along with the issues of energy saving and carbon reduction in recent years, and the LED lamp with the advantages of electricity saving, long service life, environmental protection, no pollution and the like gradually replaces the traditional bulb to become the main trend of the lighting source and is also gradually applied to the field of the stage lamp. However, the LED chip generates heat during the light emitting process, and especially for a high-power LED lamp, the temperature inside the LED chip rises too fast during the light emitting process, which generates a large amount of heat. For solving the heat dissipation problem, at present, stage lamps on the market mostly adopt the orthographic light source structure, the size of facula is adjusted to the LED lamp of orthographic light source structure generally adopts spotlight lens subassembly to spotlight, but it can only dispel the heat to the back of LED light source to this kind of structure LED lamp, the heat dissipation problem of LED lamp light-emitting port can't be effectively solved, and the LED light source of current focus formula LED lamps and lanterns can the loss appear when passing through the condensing lens subassembly, the loss of light is great, current LED lamps and lanterns efficiency generally is between 45 ~ 55%, therefore the LED spotlight that sets up heat abstractor at the light-emitting port of LED lamp appears urgently in the market at present, and the LED spotlight that can improve lamps and lanterns efficiency.

The patent application with the application number of CN201711165302.4 discloses an optical system for an LED stage lamp, which comprises an LED light source component, a condenser lens component and an imaging lens component which are sequentially arranged; the LED light source assembly comprises a substrate and LED lamp beads, and the LED lamp beads are distributed on the plane of the substrate in a regular hexagon array mode, so that light rays emitted by the light source are more uniform, light ray loss is reduced, and light collecting efficiency is improved; the condenser lens assembly can condense the light beams emitted by the LED light source assembly into collimated and uniform light beams, so that the uniformity of the single light beam is improved, and the uniformity of light spots is improved; after the uniform light beams after polymerization pass through the light combining lens, a plurality of collimated light beams are focused to the focus of the light combining lens, and the light rays are projected after passing through the imaging lens group to obtain a clear pattern with high light efficiency and high light spot quality. This LED stage lamp carries out the spotlight through spotlight lens subassembly, and the loss can appear behind the efficiency process spotlight lens subassembly of lamps and lanterns, and light can generate heat at the light-emitting window after spotlight lens subassembly focus, and the light-emitting window plane heat dissipation problem can't be solved to this stage lamp.

The patent application with the application number of CN201510147233.9 discloses an ultra-high-power LED stage lamp, which mainly comprises a hanging ring, a fan assembly, a power supply assembly, a radiator assembly and a light-emitting assembly from top to bottom, wherein the power supply assembly comprises a plurality of power supplies, the radiator assembly comprises a radiator, the power supplies are uniformly distributed on the outer side of the radiator, the radiator is integrally in a hollow cylindrical shape and is made of a metal material with good heat transfer performance, radial radiating fins are uniformly distributed on the outer circumference of the radiator, a plurality of grooves with small sizes are formed in the upper surface of the bottom, and the lower surface of the bottom is in close contact with an LED light source; the cross section of the groove is rectangular, and the light-emitting assembly mainly comprises an LED light source, a light-reflecting cup shell, a light-reflecting cup, a toughened glass sheet and a glass fixing shell; the top surface of the reflection cup shell is provided with a reflection cup shell waterproof ring, the reflection cup is of a round platform structure with a small top and a large bottom and is arranged inside the reflection cup shell, the LED light source is arranged on the top surface of the reflection cup and is in close contact with the lower surface of the bottom of the radiator, and the toughened glass sheet is fixed on the bottom surface of the reflection cup through the glass pressing sheet, the glass waterproof pad and the glass fixing shell. Only set up radiator module and fan unit in this patent at the back of LED light source and come to dispel the heat to the LED light source, after the LED light source sent light through light-emitting component, light did not pass through radiator module, and radiator module can't dispel the heat to light-emitting port plane.

Disclosure of Invention

In order to solve the above technical problems, an object of the present invention is to provide an assembly method of an LED spotlight, in which an LED light source is disposed on a heat sink having a hollow portion, and the heat sink is disposed in front of the reflector, so that reflected light formed by light emitted from the LED light source passing through the reflector is just emitted from the hollow portion.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows:

an LED spotlight assembly method, the LED spotlight comprises an LED light source, a radiator, a reflector and a sliding adjusting component, one side of the reflector facing the LED light source is a concave surface, and light rays emitted by the LED light source pass through the reflector to form reflected light, wherein the LED spotlight assembly method comprises the following steps:

s1: the LED light source is installed on the radiator, the radiator comprises a light source heat bearing column, a heat transfer pipe module and a radiating fin group, the heat transfer pipe module comprises a plurality of heat transfer pipes, each heat transfer pipe comprises a first bending section, a second straight section and a third bending section, two ends of each second straight section are respectively connected with the first bending section and the third bending section, the first bending sections are used for being fixed on the side walls of the light source heat bearing column, and the radiating fin group comprises a plurality of radiating fins which are evenly installed on the third bending sections at intervals; at least one group of heat transfer pipe modules are fixed on the side wall of the light source heat bearing column through the first bending sections of the heat transfer pipes; the LED light source is arranged at one end of the light source heat bearing column, and a hollow part is formed among the light source heat bearing column, the heat transfer pipe module and the radiating fin group; the heat dissipation fins are used for absorbing heat on the heat transfer pipe and dissipating the heat, and the heat dissipation area of the heat dissipation fins is larger than that of the heat transfer pipe due to the fact that the heat dissipation fins are of a planar structure, so that the heat of the LED light source can be guaranteed to be dissipated through the heat dissipation fins finally;

s2: fixedly connecting the reflector with the sliding adjusting assembly, wherein the sliding adjusting assembly comprises a sliding rod assembly and a focusing screw rod assembly; the sliding rod assembly comprises a sliding rod and a sliding sleeve, the sliding sleeve is sleeved on the sliding rod, and the sliding sleeve is fixedly connected with the reflector; the focusing screw rod assembly comprises a focusing screw rod and a screw rod nut sleeved on the focusing screw rod, the outer side of the screw rod nut is connected with the reflecting mirror, and the reflecting mirror makes linear motion on the focusing screw rod through the screw rod nut;

s3: fixing a radiator provided with an LED light source in front of the reflector, enabling the center of the reflector and the central axis of the light source heat bearing column to be in the same straight line, fixing one end of the sliding rod on the radiator, and enabling the sliding rod to be parallel to the central axis of the light source heat bearing column;

s4: and adjusting the focusing screw rod to enable the reflector to be driven by the screw rod nut to slide on the slide rod through a sliding sleeve to adjust the distance between the reflector and the LED light source, and enable the light emitted by the LED light source to pass through the reflected light formed by the reflector to be just emitted from the hollow part. The reflector is in the process of linear motion, the sliding sleeve connected with the reflector moves on the sliding rod, so that the stability of the reflector in the motion process is further ensured, the stable motion of the reflector is ensured, and the reflector cannot shake or shift.

Preferably, the sliding adjustment assembly further comprises a synchronizing wheel assembly, the synchronizing wheel assembly comprises a synchronizing wheel arranged on the focusing screw rod and a stepping motor arranged on the lamp housing of the spotlight, a driving wheel on the stepping motor is connected with the synchronizing wheel on the focusing screw rod through a synchronous belt, and the driving wheel on the stepping motor drives the synchronizing wheel on the focusing screw rod to rotate, so that the focusing screw rod rotates.

Preferably, the focusing screw assembly further comprises a focusing knob, the focusing knob is arranged on the outer side of the lamp housing, the focusing knob is fixedly connected with one end of the focusing screw, and the focusing screw is rotated by rotating the focusing knob, so that a screw nut on the focusing screw and a reflector fixed with the screw nut move linearly together. In the rotating process of the focusing screw rod, the reflector makes linear motion on the focusing screw rod through a screw rod nut to adjust the distance between the reflector and the LED light source. The size of a light spot emitted from the total reflection LED spotlight can be adjusted by adjusting the distance between the reflector and the LED light source, the light spot emitted from the total reflection LED spotlight is larger when the distance between the reflector and the LED light source is smaller, and the light spot emitted from the total reflection LED spotlight is smaller when the distance between the reflector and the LED light source is larger.

Preferably, in step S1, the LED light source is bonded to one end of the light source heat-bearing pillar by an adhesive. The LED light source can also be connected to one end of the light source heat bearing column through threads or fixed to one end of the light source heat bearing column through a fastening piece.

Preferably, the light source heat bearing column is a solid cylinder, the first bending section and the third bending section of the heat transfer pipe are arc sections, the outer side wall of the first bending section is tightly attached to the outer wall of the light source heat bearing column and fixedly arranged, the second straight section is distributed along the radial direction of the light source heat bearing column, and the circle centers of the third bending section and the first bending section are both located at the center of the light source heat bearing column.

Preferably, the mirror is a concave mirror.

Preferably, the outer wall of the first bending section of the heat transfer pipe is welded on the side wall of the light source heat-bearing column, and the heat transfer pipe is formed by integral bending molding or welding and splicing.

Preferably, the first bending section and the second straight section are in circular arc transition, the second straight section and the third bending section are in circular arc transition, and a hollow part for LED reflected light to pass through is formed between the second straight sections of adjacent heat transfer pipe modules of the heat sink.

Preferably, the quantity of heat transfer pipe module is three groups, and the structure of three group heat transfer pipe modules is the same, and the equal quantity of heat transfer pipe in three group heat transfer pipe modules is the same, and the centre of a circle and the radius of the third bending segment of heat transfer pipe in three group heat transfer pipe modules are equal, and along the circumferential direction, the same arc length distance in interval between the first bending segment of two adjacent heat transfer pipes, the same arc length distance in interval between the third bending segment of two adjacent heat transfer pipes.

Preferably, the heat transfer pipe mounting structure further comprises heat transfer pipe mounting frames, the heat transfer pipe mounting frames comprise heat transfer pipe mounting profiles the number of which is the same as that of the heat transfer pipe modules, one heat transfer pipe mounting profile is arranged between every two heat transfer pipe modules, each heat transfer pipe mounting profile comprises a bending section mounting plate which is in contact with a first bending section of each heat transfer pipe and straight section mounting plates which are positioned at two ends of each mounting plate, the bending section mounting plates and the straight section mounting plates are straight plates, mounting regions which wrap the first bending sections of the heat transfer pipes are formed between all the bending section mounting plates, mounting regions which are used for mounting second straight sections are formed between every two adjacent straight section mounting plates of each heat transfer pipe mounting profile, and the second straight sections are connected with the straight section mounting plates through welding or threaded parts; the bending section mounting plate is connected with the first bending section or the light source heat bearing column through welding or a threaded part.

Preferably, the LED light source is adhered to one end of the light source heat-bearing column by an adhesive, or is connected to one end of the light source heat-bearing column by a screw thread, or is fixed to one end of the light source heat-bearing column by a fastener.

Preferably, the LED light source is mounted on a central axis of the light source heat-bearing column, a center of the reflector and the central axis of the light source heat-bearing column are in the same line, the reflector is slidably connected to the heat sink through a sliding adjustment assembly, and a distance between the reflector and the LED light source can be adjusted through the sliding adjustment assembly.

The focusing screw rod assembly comprises a focusing screw rod and a screw nut sleeved on the focusing screw rod, the outer side of the screw nut is connected with the reflecting mirror, and the reflecting mirror is in linear motion on the focusing screw rod through the screw nut.

Preferably, the total reflection LED spotlight further comprises a lamp housing, a heat-insulating lamp cover, an X-axis steering adjustment motor, and a Y-axis steering adjustment motor, wherein the heat sink and the reflector are both disposed in the lamp housing, the lamp housing comprises two openings, wherein a light outlet is disposed near the back side of the LED light source on the heat sink, a heat sink is disposed at an opening at the other end opposite to the light outlet, a heat dissipation fan is disposed outside the heat dissipation fin group of the heat sink, the heat dissipation fan is fixed inside the lamp housing, the heat dissipation fan dissipates heat of the heat sink, and the heat collected by the heat sink is LED out through the heat sink. The back side of the LED light source is the other end of the radiator opposite to the LED light source. The light-emitting port department sets up heat-proof lampshade, heat-proof lampshade is clear glass or transparent acrylic plate, heat-proof lampshade is arranged in preventing that external object and moisture from carrying out the lamp body to can completely cut off certain heat. The X-axis steering adjusting motor is used for driving the total reflection LED spotlight to rotate and adjust on a horizontal plane, namely to adjust left and right in the horizontal direction, and the X-axis steering adjusting motor is used for driving the total reflection LED spotlight to rotate and adjust on a vertical plane vertical to the horizontal plane, namely to adjust in a pitching mode. The lamp shell is provided with a handle, the handle comprises two side arms connected with two opposite outer walls of the lamp shell and a middle arm arranged between the two side arms, the middle arm and the lamp shell are arranged at intervals, and a gap is reserved between the middle arm and the lamp shell.

The light-emitting port is provided with a radiator fixing part bent towards the inside of the lamp housing, the radiator fixing part is of a hollow annular structure, the center of the radiator fixing part is provided with an installation cavity for installing the heat transfer pipe installation frame, and the tail end of the straight section installation plate of the heat transfer pipe installation frame is fixedly connected with the inner wall of the radiator fixing part.

The X-axis steering adjusting motor is arranged above a middle arm of the handle, the Y-axis steering adjusting motor is arranged on a side arm of the handle, the X-axis steering motor comprises an X-axis worm, an X-axis worm gear and a rotating shaft fixedly connected with the X-axis worm gear, one end of the rotating shaft is fixedly connected with the middle arm of the handle, the X-axis worm gear is arranged in parallel with the middle arm of the handle, the rotating shaft is vertically and fixedly connected with the X-axis worm gear, the X-axis worm gear is driven to rotate through the X-axis worm, the X-axis worm gear drives the rotating shaft and the handle fixedly connected with the rotating shaft to rotate, and therefore the total reflection LED spotlight is adjusted in a left-right rotating mode in the horizontal direction. The Y-axis steering motor is arranged on the outer side of a side arm of the handle and comprises a Y-axis worm, a Y-axis worm wheel and a rotating shaft or a connecting piece fixedly connected with the X-axis worm wheel, one end of the rotating shaft or the connecting piece is fixedly connected with the outer wall of the lamp shell where the handle side arm is positioned, the Y-axis worm gear is arranged in parallel with the side arm of the handle, the rotating shaft or the connecting piece is vertically and fixedly connected with the Y-axis worm gear, the side arm is rotationally connected with the outer wall of the lamp shell and drives the Y-axis worm gear to rotate through the Y-axis worm, the side arm is rotatably connected with the outer wall of the lamp shell, the Y-axis worm gear drives the rotating shaft and the outer wall of the lamp shell fixedly connected with the rotating shaft to rotate, and the outer wall of the lamp shell can rotate around the side arm of the handle to be adjusted, so that the total reflection LED spotlight can be adjusted in a vertical direction in a pitching manner.

The total reflection LED spotlight adopts mechanical transmission and electronic control to realize remote control of the lamp; the wireless controller sends a signal to an electric control system on the LED spotlight, and then the size of light spots of the lamp, the X-axis steering (left-right rotating direction) and the Y-axis steering (up-down rotating direction) can be freely adjusted. An X-axis motor box is arranged on a middle arm of the handle, an electric control system is integrated in the X-axis motor box, an X-axis steering adjusting motor is arranged on a base plate of the X-axis motor box, and the X-axis steering adjusting motor and the Y-axis steering adjusting motor are direct current motors. The internal transmission adjustment step includes: 1. the driving wheel on the stepping motor on the shell of the spotlight drives the concave reflecting mirror to do linear motion on the sliding rod to adjust the distance between the concave reflecting mirror and the LED light source, so that the size of a light spot emitted from the total reflection LED spotlight is adjusted; 2. in the X-axis steering, an X-axis worm arranged on a bottom plate of an X-axis motor box drives a worm wheel and a rotating shaft connected with the X-axis worm wheel to rotate, and the rotating shaft drives a handle to rotate so as to realize the left-right rotation of the lamp shell; 3. the Y-axis steering is realized by driving a Y-axis worm in a Y-axis steering adjusting motor arranged on the handle side arm to rotate a Y-axis worm wheel connected with the lamp housing, and the Y-axis worm wheel drives the lamp housing to rotate, so that the up-and-down rotation adjustment of the lamp body can be realized.

Compared with the prior art, the invention has the beneficial technical effects that:

1. the heat radiator for the LED spotlight forms the hollow part through the heat transfer pipe module and the heat radiating fin group, heat generated by the light emitting of the LED light source is transferred to the light source heat bearing column, the heat is transferred to the heat transfer pipe module through the light source heat bearing column, the heat transfer pipe module transfers the heat generated by the LED light source to the heat radiating fin group for heat radiation, and meanwhile, light rays of the LED light source can penetrate through the hollow part to be emitted, so that the heat radiating fin group can absorb the heat generated at the plane of a light outlet of the LED spotlight; the radiator has a scientific structure, can fully radiate the heat of the LED light source, prolongs the service life of the LED light source, and avoids repeated replacement of the LED light source;

2. the total reflection LED spotlight has the advantages that the concave reflecting mirror capable of adjusting the distance from the LED light source is arranged on the side, emitting by the concave reflecting mirror, of the LED light source, light rays emitted by the LED light source are emitted by the concave reflecting mirror and then emitted out through the hollow-out part formed by the heat transfer pipe module and the heat dissipation fin group, so that the heat dissipation of a heat radiator on a light outlet of the LED spotlight is ensured, the diameter of a reflected light beam reflected by the concave reflecting mirror can be adjusted by adjusting the distance between the concave reflecting mirror and the LED light source, the passing rate of the reflected light beam after passing through the heat radiator can be adjusted, the influence of a second flat section and a third bent section of the heat transfer pipe on the heat radiator on the reflected light beam is reduced.

3. The reflecting LED spotlight has higher light condensing efficiency, reflected light after being totally reflected by the concave reflecting mirror has no loss link, the luminous flux rate of the reflected light is close to 90 percent, and the luminous flux rate is the ratio of the reflected light to the heat radiator, so that the intensity of the reflected light beam is improved, the projected light is farther, the illuminance is stronger, the light beam sense is more prominent, and light spots are more uniform. Meanwhile, under the condition of obtaining the same illumination, the LED spotlight has lower power and is more energy-saving in the using process compared with the conventional LED spotlight.

Drawings

FIG. 1 is a schematic view of the overall structure of a heat sink for an LED spotlight according to the present invention;

FIG. 2 is an idea of a heat sink for an LED spotlight according to the present invention;

FIG. 3 is a schematic structural diagram of a total reflection LED spotlight according to the present invention;

FIG. 4 is a front view of a total reflection LED spotlight according to the present invention;

FIG. 5 is a schematic view of a partial structure of a total reflection LED spotlight according to the present invention;

FIG. 6 is a schematic diagram of the internal structure of a total reflection LED spotlight according to the present invention;

FIG. 7 is a schematic structural diagram of a total reflection LED spotlight according to embodiment 14 of the present invention;

FIG. 8 is a schematic diagram of the internal structure of a total reflection LED spotlight according to embodiment 14 of the present invention;

reference numerals:

1. a heat sink; 10. a heat radiation fan; 11. a hollow-out section; 2. a light source heat-bearing column; 3. a heat transfer tube module; 31. a first bending section; 32. a second straight section; 33. a third bending section; 4. a heat-dissipating fin group; 41. a vertical heat dissipation surface; 42. a horizontal heat dissipation surface; 5. a lamp housing; 51. a light outlet; 52. a heat dissipation port; 53. a radiator fixing portion; 54. a handle; 541. a side arm; 542. a middle arm; 55. a heat transfer tube mounting bracket; 551. a bending section mounting plate, 552, a straight section mounting plate, 5511, a central mounting area; 6. a mirror; 7. an X-axis steering adjustment motor; 71. an X-axis worm; 72. an X-axis worm gear; 73. a rotating shaft; 8. a Y-axis steering adjustment motor; 81. a Y-axis worm; 82. a Y-axis worm gear; 9. a slide adjustment assembly; 91. a stepping motor; 92. a driving wheel; 93. a synchronous belt; 94. a focusing screw rod; 95. a linear bearing; 96. a slide bar; 97. and a focusing knob.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments, but the scope of the present invention is not limited to the following embodiments.

Example 1

The embodiment discloses an assembling method of an LED spotlight. The structure of the LED spotlight is shown in fig. 1-8. The LED spotlight comprises an LED light source, a radiator 1, a reflector 6 and a sliding adjusting component 9, wherein the reflector 6 is right opposite to one surface of the LED light source, and light emitted by the LED light source passes through the reflector 6 to form reflected light. The LED spotlight assembling method comprises the following steps:

s1: the LED light source is installed on the radiator 1, the radiator comprises a light source heat bearing column 2, a heat transfer pipe module 3 and a radiating fin group 4, the heat transfer pipe module 3 comprises a plurality of heat transfer pipes, each heat transfer pipe comprises a first bending section 31, a second straight section 32 and a third bending section 33, two ends of each second straight section 32 are respectively connected with the first bending section 31 and the third bending section 33, each first bending section 31 is used for being fixed on the side wall of the light source heat bearing column 2, and each radiating fin group 4 comprises a plurality of radiating fins which are evenly installed on the third bending section 33 at intervals; at least one group of heat transfer pipe modules 3 are fixed on the side wall of the light source heat-bearing column 2 through the first bending sections 31 of the heat transfer pipes; the light source heat bearing column 2 is positioned in the center of the plane of the radiator 1, the LED light source is installed at one end of the light source heat bearing column 2, and a hollow part is formed among the light source heat bearing column 2, the heat transfer pipe module 3 and the radiating fin group 4;

in particular, in step S1, the LED light source is bonded to one end of the light source heat-bearing column by an adhesive;

s2: fixedly connecting the reflector 6 with the sliding adjusting assembly 9, wherein the sliding adjusting assembly 9 comprises a sliding rod assembly and a focusing screw rod assembly; the sliding rod assembly comprises a sliding rod 96 and a sliding sleeve, the sliding sleeve is sleeved on the sliding rod 96, and the sliding sleeve is fixedly connected with the reflector 6; the focusing screw assembly comprises a focusing screw 94 and a screw nut sleeved on the focusing screw, the outer side of the screw nut is connected with the reflector 6, and the reflector 6 makes linear motion on the focusing screw 94 through the screw nut;

s3: fixing the radiator 1 with the LED light source installed in front of the reflector 6, enabling the center of the reflector 6 and the central axis of the light source heat bearing column 2 to be in the same straight line, fixing one end of the sliding rod 96 on the radiator 1, and enabling the sliding rod to be parallel to the central axis of the light source heat bearing column;

s4: and adjusting the focusing screw rod 94 to enable the reflector 6 to be driven by the screw rod nut to slide on the slide rod 96 through a sliding sleeve so as to adjust the distance between the reflector 6 and the LED light source, and enable the reflected light emitted by the LED light source to just emit from the hollow part through the reflected light formed by the reflector 6.

The sliding adjustment assembly further comprises a synchronizing wheel assembly, the synchronizing wheel assembly comprises a synchronizing wheel arranged on the focusing screw rod 94 and a stepping motor 91 arranged on a lamp housing of the spotlight, a driving wheel 92 on the stepping motor 91 is connected with the synchronizing wheel on the focusing screw rod 94 through a synchronous belt, and the driving wheel 92 on the stepping motor 91 drives the synchronizing wheel on the focusing screw rod 94 to rotate, so that the focusing screw rod 94 rotates. Or, the focusing screw assembly further comprises a focusing knob 97, the focusing knob 97 is arranged on the outer side of the lamp housing, the focusing knob 97 is fixedly connected with one end of the focusing screw 94, and the focusing screw 94 is rotated by rotating the focusing knob 97, so that a screw nut on the focusing screw 94 and the reflector 6 fixed with the screw nut move linearly together.

Preferably, the light source heat-bearing column 2 is a solid cylinder, the first bending section 31 and the third bending section 33 of the heat transfer pipe are arc sections, the outer side wall of the first bending section 31 is tightly attached to the outer wall of the light source heat-bearing column 2 and fixedly arranged, the second straight section 32 is distributed along the radial direction of the light source heat-bearing column 2, and the circle centers of the third bending section 33 and the first bending section 31 are both located at the center of the light source heat-bearing column 2.

Further, the outer wall of the first bending section 31 of the heat transfer pipe is welded on the side wall of the light source heat-bearing column 2, and the heat transfer pipe is formed by integral bending or welding and splicing.

Further, an arc transition is formed between the first bent section 31 and the second straight section 32, an arc transition is formed between the second straight section 32 and the third bent section 33, and a hollow portion for LED reflected light to pass through is formed between the second straight sections of adjacent heat transfer pipe modules 3 of the heat sink 1.

According to the assembling method disclosed by the embodiment, heat generated by light emission of the LED light source can be transferred to the light source heat-bearing column, the heat is transferred to the heat transfer pipe module through the light source heat-bearing column, the heat transfer pipe module transfers the heat generated by the LED light source to the heat dissipation fin group for heat dissipation, and meanwhile, light of the LED light source can be emitted through the hollow part, so that the service life of the LED light source is prolonged, and repeated replacement of the LED light source is avoided; meanwhile, the diameter of a reflected light beam reflected by the concave reflector can be adjusted by adjusting the distance between the concave reflector and the LED light source, and the passing rate of the reflected light beam after passing through the radiator can be adjusted, so that the influence of the second straight section and the third bent section of the heat transfer pipe on the radiator on the reflected light beam is reduced, and the black spots and the black shadow effect of light spots formed by the emitted light beam are prevented.

Further technical features of the heat sink and the LED spotlight are disclosed in embodiments 2-14.

Example 2

As shown in fig. 1 and 2, a heat sink 1 for an LED spotlight comprises: the LED light source heat-bearing column comprises a light source heat-bearing column 2, wherein the light source heat-bearing column 2 is used for providing a mounting position for an LED light source, and the LED light source is mounted at one end of the light source heat-bearing column 2;

the heat transfer pipe module 3 comprises a plurality of heat transfer pipes, each heat transfer pipe comprises a first bent section 31, a second straight section 32 and a third bent section 33, two ends of each second straight section 32 are respectively connected with the first bent section 31 and the third bent section 33, and the first bent section 31 is used for being fixed on the side wall of the light source heat-bearing column 2; specifically, the outer wall of the first bending section 31 of the heat transfer pipe is welded on the side wall of the light source heat-bearing column, and the heat transfer pipe is formed by integral bending molding or welding and splicing. The first bent section 31 and the second straight section 32 are in arc transition, the second straight section 32 and the third bent section 33 are in arc transition, and a hollow portion 11 through which LED reflected light passes is formed between the second straight sections 32 of adjacent heat transfer pipe modules 3 of the heat sink 1.

The heat radiating fin group 4 comprises a plurality of heat radiating fins which are uniformly arranged on the third bending section 33 at intervals; the heat radiating fins are used for absorbing heat on the heat transfer pipe and radiating the heat, and the heat radiating area of the heat radiating fins is larger than that of the heat transfer pipe due to the fact that the heat radiating fins are of a planar structure, so that the heat of the LED light source can be ensured to be finally radiated through the heat radiating fins.

At least one group of heat transfer pipe modules 3 is fixed on the side wall of the light source heat bearing column 2, and a group of heat dissipation fin groups 4 are installed on each group of heat transfer pipe modules 3. The number of the heat transfer pipe modules 3 is the same as that of the heat radiating fin groups 4. The light source heat-bearing column 2 is of a solid columnar structure, and the light source heat-bearing part is of a cylinder or prism structure. The solid structure is convenient for transferring the heat of the LED light source to the whole light source heat bearing column 2, so that the heat is further transferred from the light source heat bearing column 2 to the heat transfer pipe.

Every group heat-transfer pipe module 3 includes two at least edges the light source holds the heat-transfer pipe that the even interval of direction of height of hot post 2 set up, every group fixed two at least heat radiation fins that set up along the even interval of circumference on the heat-transfer pipe module 3, along the direction of third buckle section 33 one end to the other end promptly, even interval sets up two at least heat radiation fins, every heat radiation fin all along the light source holds the direction of height of hot post 2 to extend the setting, every group every heat-transfer pipe in the heat-transfer pipe module 3 all passes every heat radiation fin.

The areas of the first bent sections 31 of the heat transfer pipes in the two adjacent sets of the heat transfer pipe modules 3, which are in contact with the light source heat bearing column 2, are equal, the distances between the first bent sections 31 of the heat transfer pipes in the heat transfer pipe modules 3 are equal, and the bent directions of the first bent sections 31 and the second bent sections in the heat transfer pipes are the same, and the centers of the light source heat bearing column 2 are used as the circle centers.

The number of the heat transfer pipes in the adjacent heat transfer pipe modules 3 is the same, and the heat transfer pipes in the adjacent two heat transfer pipe modules 3 are all located at the same height along the height direction of the light source heat-bearing column 2.

The heat transfer pipe is made of metal materials, and metal with high heat conductivity coefficient is selected, such as silver, copper, aluminum alloy, zinc alloy and the like. The heat conduction coefficient of copper is second to that of silver, the material is low in price, cost performance is highest when the material is selected, the heat transfer pipe is of a hollow structure, and a cavity of the heat transfer pipe is filled with a liquid heat transfer medium. The heat transfer pipe with the hollow structure can save the material of the heat transfer pipe and the manufacturing cost, and meanwhile, the liquid heat transfer medium filled in the inner cavity of the heat transfer pipe can transfer heat to the heat dissipation fins on the third bending section 33, so that the heat dissipation of the heat radiator 1 is ensured. In this embodiment, preferably, the liquid heat transfer medium filled in the cavity of the heat transfer pipe is water.

Preferably, the light source heat-bearing column 2 is a solid cylinder, the first bending section 31 and the third bending section 33 of the heat transfer pipe are both arc sections, the outer side wall of the first bending section 31 is fixedly attached to the outer wall of the light source heat-bearing column 2, and the second straight section 32 is distributed along the radial direction of the light source heat-bearing column 2, that is, the extension line of the end of the second straight section 32 connected with the first bending section 31 passes through the center of the light source heat-bearing column 2. The centers of the third bending section 33 and the first bending section 31 are both located at the center of the light source heat-bearing column 2. The central angles of the first bend 31 and the second bend are equal. The first bent sections 31 and the third bent sections 33 of the heat transfer tubes in the adjacent heat transfer tube modules 3 have the same radius, and the second straight sections 32 of the heat transfer tubes in the adjacent heat transfer tube modules 3 have the same length. Therefore, the heat transfer effect of the heat transfer pipe modules 3 of different groups can be ensured to be consistent, and the uniform heat dissipation is ensured.

The arc length formed between the first end heat dissipation fins and the tail end heat dissipation fins on each group of heat dissipation fin group 4 is smaller than the arc length of the third bending section 33 of the heat transfer pipe, the first end heat dissipation fins are close to the second straight section 32, and the tail end heat dissipation fins are far away from the second straight section 32 and close to the tail end of the third bending section 33. Each heat dissipation fin comprises at least one vertical heat dissipation surface 41, the vertical heat dissipation surface 41 is arranged along the height direction of the light source heat bearing column 2, and the third bent section 33 of the heat transfer pipe vertically penetrates through the vertical heat dissipation surface 41.

In this embodiment, preferably, the number of the heat transfer pipe modules 3 is three, the three heat transfer pipe modules 3 have the same structure, the number of the heat transfer pipes in the three heat transfer pipe modules 3 is the same, the circle centers and the radii of the third bent sections 33 of the heat transfer pipes in the three heat transfer pipe modules are equal, and along the circumferential direction, the same arc length distance is spaced between the first bent sections 31 of two adjacent heat transfer pipes, and the same arc length distance is spaced between the third bent sections 33 of two adjacent heat transfer pipes.

The heat radiator 1 for the LED spotlight forms a hollow part 11 through the heat transfer pipe module 3 and the heat radiation fin group 4, heat generated by the LED light source is transferred to the light source heat bearing column 2, the heat is transferred to the heat transfer pipe module 3 through the light source heat bearing column 2, the heat transfer pipe module 3 transfers the heat generated by the LED light source to the heat radiation fin group 4 for heat radiation, and meanwhile light of the LED light source can penetrate through the hollow part 11 to be emitted, so that the heat radiation fin group 4 can absorb the heat generated at the plane of the light outlet 51 of the LED spotlight; the radiator 1 has a scientific structure, can fully radiate the heat of the LED light source, prolongs the service life of the LED light source, and avoids repeated replacement of the LED light source;

example 3

Only the difference from the above embodiment is described in this embodiment, and the remaining technical features are the same as those of the above embodiment, in this embodiment, an installation groove for installing an LED lamp source is provided on one end surface of the light source heat receiving column 2 in the height direction, and the installation groove is formed by inward recessing of the end surface of the light source heat receiving column 2. The LED lamp source is composed of a single high-power LED lamp or a plurality of LED lamps which are uniformly distributed.

Example 4

In this embodiment, the light source heat bearing column 2 is a hollow structure, water is filled in a cavity of the light source heat bearing column 2, a water filling port is arranged at one end of the light source heat bearing column 2, which is far away from the installation position of the LED light source, and a sealing structure capable of sealing the water filling port is arranged at the water filling port, and the sealing structure can be detached at any time to fill water into the cavity of the light source heat bearing column 2 from the water filling port. The light source heat-bearing column 2 with the cavity structure can be lightened, so that the whole weight of the heat sink 1 can be reduced.

Example 5

Only the differences from the above-described embodiment will be described in this embodiment, and the remaining technical features are the same as those of the above-described embodiment, in this embodiment, the number of the heat transfer pipe modules 3 is four, the structures of the four groups of heat transfer pipe modules 3 are the same, the number of the heat transfer pipes in each group of heat transfer pipe modules 3 is the same, the centers of circles and the radii of the third bent sections 33 of the heat transfer pipes in each group of heat transfer pipe modules are the same, and in the circumferential direction, the same arc length distance is spaced between the first bent sections 31 of two adjacent heat transfer pipes, and the same arc length distance is spaced between the third bent sections 33 of two adjacent heat transfer. The center lines of the third bend sections 33 of the heat transfer tubes in the four groups of heat transfer tube modules 3 are located in the same circle.

Example 6

This embodiment will be described only as being different from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment, in which the heat transfer pipe has a solid structure.

Example 7

Only the differences from the above embodiments are described in this embodiment, and other technical features are the same as those of the above embodiments, in this embodiment, the light source heat receiving column 2 is a prism, the first bent section 31 of the heat transfer pipe is a straight section, an outer side wall of the first bent section 31 is fixedly disposed in close contact with an outer wall of the light source heat receiving column 2, so as to ensure that a whole side wall of the first bent section 31 is in close contact with one side surface of the light source heat receiving column 2, and the second straight sections 32 are distributed along the radial direction of the light source heat receiving column 2, that is, an extension line of one end of the second straight section 32 connected with the first bent section 31 passes through the center of the light source heat receiving column 2. The third bending section 33 is an arc section, and the center of the third bending section 33 is located at the center of the light source heat-bearing column 2.

Example 8

In this embodiment, only the differences from the above embodiment are described, and other technical features are the same as those of the above embodiment, in this embodiment, the heat dissipation fin further includes horizontal heat dissipation surfaces 42 located at two ends of the vertical heat dissipation surface 41, the horizontal heat dissipation surfaces 42 are vertically disposed between the vertical heat dissipation surfaces 41, and the horizontal heat dissipation surfaces 42 are disposed in parallel with the heat transfer pipe.

Example 9

This embodiment is described only as being different from the above-described embodiment, and the remaining technical features are the same as those of the above-described embodiment, in this embodiment, the arc lengths of the first bent segments 31 of the heat transfer tubes in the adjacent heat transfer tube module 3 are not the same and exhibit a gradually increasing trend distribution, the arc lengths of the third bent segments 33 of the heat transfer tubes in the adjacent heat transfer tube module 3 are not the same and exhibit a gradually increasing trend distribution, and the lengths of the second straight segments 32 of the heat transfer tubes in the adjacent heat transfer tube module 3 are the same.

As shown in fig. 3, the total reflection LED spotlight includes a reflector 6, an LED light source and a heat sink 1, wherein the LED light source is a single high-power LED lamp or a plurality of LED lamps uniformly distributed, the heat sink 1 is the heat sink 1 for the LED spotlight in the above embodiment, the LED light source is installed at one end of the light source heat-bearing column 2, the reflector 6 is installed at a light-emitting side of the LED light source, one surface of the reflector 6 facing the LED light source is a concave surface, light emitted from the LED light source forms reflected light through the reflector 6, and the reflected light is emitted after passing through a hollow portion 11 formed by a second straight section 32 of a heat transfer pipe in the module heat transfer pipe 3. Light emitted by the LED light source forms parallel reflected light after passing through the reflector 6, and the reflected light forms a gathered light spot after passing through the hollow part 11 on the radiator 1. The curvature radius R of the concave surface in the reflector 6 is 200-350 mm. The reflecting mirror 6 is a concave reflecting mirror, and the other surface of the reflecting mirror 6 corresponding to the concave surface can be a plane or a convex surface, and preferably in the implementation, the curvature radius R of the concave reflecting mirror is 265-315 mm.

As shown in fig. 4, a handle 54 is disposed on the lamp housing 5, the handle 54 includes two side arms 541 connected to two opposite outer walls of the lamp housing 5, and a middle arm 542 disposed between the two side arms 541, the middle arm 542 is spaced apart from the lamp housing 5, and a gap exists between the middle arm 542 and the lamp housing 5.

The LED light source is bonded at one end of the light source heat bearing column 2 through an adhesive, or is connected at one end of the light source heat bearing column 2 through threads, or is fixed at one end of the light source heat bearing column 2 through a fastener.

As shown in fig. 6, the LED light source is installed on the central axis of the light source heat-bearing column 2, the center of the reflector 6 is on the same line with the central axis of the light source heat-bearing column 2, the reflector 6 is slidably connected to the heat sink 1 through a sliding adjustment assembly 9, and the distance between the reflector 6 and the LED light source can be adjusted through the sliding adjustment assembly 9.

The sliding adjusting assembly 9 comprises a sliding rod assembly and a focusing screw rod assembly;

the sliding rod assembly comprises a sliding rod 96 and a sliding sleeve, one end of the sliding rod 96 is fixed on the radiator 1, the sliding rod 96 is parallel to the central axis of the light source heat bearing column 2, the sliding sleeve is sleeved on the sliding rod 96, the sliding sleeve is fixedly connected with the reflector 6, and the reflector 6 adjusts the distance between the reflector 6 and the LED light source by sliding the sliding sleeve on the sliding rod 96; preferably, in this embodiment, the sliding sleeve is a linear bearing 95.

The focusing screw 94 assembly comprises a focusing screw 94 and a screw nut sleeved on the focusing screw 94, the outer side of the screw nut is connected with the reflector 6, and the reflector 6 moves linearly on the focusing screw 94 through the screw nut. The screw nut may be directly fixed to the other side surface of the reflector 6 opposite to the concave surface of the reflector 6, or may be fixedly connected to the other side surface of the reflector 6 opposite to the concave surface through a connecting member.

Provide the mounted position for speculum 6 through the slide bar subassembly, through rotatory focusing lead screw 94 makes focusing lead screw 94 rotate to make the screw-nut on the focusing lead screw 94 and be linear motion together with the speculum 6 that the screw-nut is fixed, speculum 6 is being the linear motion in-process, and the sliding sleeve of being connected with speculum 6 is in the slide bar 96 upward movement has further guaranteed speculum 6 stability in the motion process, ensures speculum 6's steady motion and can not take place shake and skew.

The quantity of slide bar subassembly is two sets of at least, the even interval distribution of slide bar subassembly is in around the periphery wall of speculum 6, the different positions slide sleeve in the slide bar subassembly all is located same horizontal plane. The purpose of this setting is in order to guarantee that when reflector 6 passes through the sliding sleeve and slides on slide bar 96, every sliding sleeve keeps synchronous motion, makes reflector 6 can not take place the slope, makes the center of reflector 6 move along the axis of light source heat-bearing post 2 all the time.

The total reflection LED spotlight further comprises a lamp shell 5, a heat insulation lampshade, the heat radiator 1 and the reflector are arranged in the lamp shell 5, the lamp shell 5 comprises two openings, wherein the opening close to the back side of an LED light source on the heat radiator 1 is a light outlet 51, the opening at the other end opposite to the light outlet 51 is a heat dissipation opening 52, and heat collected by the heat radiator 1 is LED out through the heat dissipation opening 52. The back side of the LED light source is the other end of the heat sink 1 opposite to where the LED light source is mounted. Light-emitting port 51 department sets up heat-proof lampshade, heat-proof lampshade is transparent glass or transparent acrylic plate, heat-proof lampshade is arranged in preventing that external object and moisture from carrying out lamp body 5 to can completely cut off certain heat. The handle 54 is disposed on the lamp housing 5, the handle 54 includes two side arms 541 connected to two opposite outer walls of the lamp housing 5, and a middle arm 542 disposed between the two side arms 541, the middle arm 542 is spaced apart from the lamp housing 5, and a gap exists between the middle arm 542 and the lamp housing 5.

As shown in fig. 5, the total reflection LED spotlight further includes a heat pipe mounting bracket 55, wherein the heat pipe mounting bracket 55 includes the same number of heat pipe mounting profiles as the heat pipe modules 3, one heat pipe mounting profile is disposed between every two heat pipe modules 3, the heat pipe mounting profile includes a bent segment mounting plate 551 contacting with the first bent segment 31 of the heat pipe and straight segment mounting plates 552 located at both ends of the mounting plate, the heat pipe mounting profiles are integrally bent, the bent segment mounting plate 551 and the straight segment mounting plates 552 are flat plates, a central mounting region 5511 wrapping the first bent segment 31 of the heat pipe is formed between all the bent segment mounting plates 551, and a mounting region for mounting the second straight segment 32 of the heat pipe is formed between every two adjacent straight segment mounting plates 552 of the heat pipe mounting profiles, the second straight section 32 is connected with the straight section mounting plate 552 by welding or a screw; the bending section mounting plate 551 is connected with the first bending section 31 or the light source heat-bearing column 2 through welding or screws. The light outlet 51 is provided with a radiator fixing part 53 bent towards the inside of the lamp housing 5, the radiator fixing part 53 is of a hollow annular structure, the center of the radiator fixing part 53 is provided with an installation cavity for installing the heat transfer pipe installation frame 55, and the tail end of the straight section installation plate 552 of the heat transfer pipe installation frame 55 is fixedly connected with the inner wall of the radiator fixing part 53.

The total reflection LED spotlight of the invention ensures that the light emitted by the LED light source is emitted by the concave reflector through the concave reflector and then emitted by the hollow part 11 formed by the heat transfer pipe module 3 and the heat dissipation fin group 4, thereby ensuring the heat dissipation of the radiator to the light outlet 51 of the LED spotlight, simultaneously adjusting the distance between the concave reflector and the LED light source to adjust the diameter of the reflected light beam reflected by the concave reflector, and simultaneously adjusting the passing rate of the reflected light beam passing through the radiator 1, reducing the influence of the second straight section 32 and the third bent section 33 of the heat transfer pipe on the radiator 1 on the reflected light beam, and preventing the light spot formed by the emitted light beam from generating black spots and black shadow effects. The reflecting LED spotlight has higher light-gathering efficiency, reflected light after being totally reflected by the concave reflecting mirror has no loss link, so that the luminous flux rate of the reflected light is close to 90 percent, and the luminous flux rate is the ratio of the reflected light to the heat radiator 1, thereby improving the intensity of the reflected light beam, enabling the projected light to be farther, having stronger illumination, having more prominent light beam feeling and having more uniform light spots.

Example 10

In this embodiment, the number of the sliding rod assemblies is three, the three sets of sliding rod assemblies are distributed on the outer peripheral wall of the reflector 6 in an equilateral triangle, the distances between the three sliding sleeves and the heat sink 1 are equal, and the three sliding sleeves keep synchronous movement during operation.

Example 11

As shown in fig. 6, in this embodiment, only the differences from the above embodiment are described, and other technical features are the same as those of the above embodiment, in this embodiment, the focusing screw 94 assembly further includes a focusing knob 97, the focusing knob 97 is disposed outside the lamp housing 5, the focusing knob 97 is fixedly connected to one end of the focusing screw 94, and the focusing screw 94 is rotated by manually rotating the focusing knob 97, so that the screw nut on the focusing screw 94 and the reflector 6 fixed to the screw nut move linearly together.

Example 12

Only differences from the above embodiment are described in this embodiment, and other technical features are the same as those of the above embodiment, in this embodiment, the sliding adjustment assembly 9 further includes a synchronizing wheel assembly, the synchronizing wheel assembly includes a synchronizing wheel disposed on the focusing screw 94 and a stepping motor 91 disposed on the lamp housing 5 of the spotlight, a driving wheel 92 on the stepping motor 91 is connected to the synchronizing wheel on the focusing screw 94 through a synchronizing belt 93, and the driving wheel on the stepping motor 91 drives the synchronizing wheel on the focusing screw 94 to rotate, so that the focusing screw 94 rotates. During the rotation of the focusing screw 94, the reflector 6 makes a linear motion on the focusing screw 94 through a screw nut to adjust the distance between the reflector 6 and the LED light source. The size of the light spot emitted from the total reflection LED spotlight can be adjusted by adjusting the distance between the reflector 6 and the LED light source, the light spot emitted from the total reflection LED spotlight is larger when the distance between the reflector 6 and the LED light source is smaller, and the light spot emitted from the total reflection LED spotlight is smaller when the distance between the reflector 6 and the LED light source is larger.

Example 13

In this embodiment, only the differences from the above embodiment are described, and other technical features are the same as those of the above embodiment, in this embodiment, the heat dissipation fan 10 is disposed outside the heat dissipation fin group 4 of the heat sink 1, the heat dissipation fan 10 is fixed inside the lamp housing 5, the heat dissipation fan 10 dissipates heat of the heat sink 1, and the heat collected by the heat sink 1 is led out through the heat dissipation opening 52.

Example 14

As shown in fig. 7 and 8, the present embodiment only describes the difference from the above-described embodiment, and the remaining technical features are the same as the above-described embodiment, and in the present embodiment, the total reflection LED spotlight further includes an X-axis steering adjustment motor 7 and a Y-axis steering adjustment motor 8. The X-axis steering adjusting motor 7 is used for driving the total reflection LED spotlight to rotate and adjust on a horizontal plane, namely to adjust left and right in the horizontal direction, and the X-axis steering adjusting motor 7 is used for driving the total reflection LED spotlight to rotate and adjust on a vertical plane vertical to the horizontal plane, namely to adjust in a pitching mode.

The X-axis steering motor 7 is disposed above the middle arm 542 of the handle 54, the Y-axis steering motor 8 is disposed on the side arm 541 of the handle 54, the X-axis steering motor includes an X-axis worm 71, an X-axis worm gear 72, and a rotation shaft 73 fixedly connected to the X-axis worm gear 72, one end of the rotation shaft 73 is fixedly connected to the middle arm 542 of the handle 54, the X-axis worm gear 72 is disposed parallel to the middle arm 542 of the handle 54, the rotation shaft 73 is vertically and fixedly connected to the X-axis worm gear 72, the X-axis worm gear 72 drives the rotation shaft 73 and the handle 54 fixedly connected to the rotation shaft 73 to rotate, and thus the total reflection LED spotlight is horizontally adjusted to rotate left and right. The Y-axis steering adjusting motor 8 is arranged outside the side arm 541 of the handle 54, the Y-axis steering motor comprises a Y-axis worm 81, a Y-axis worm gear 82 and a rotating shaft 73 or a connecting piece fixedly connected with the X-axis worm gear 72, one end of the rotating shaft 73 or the connecting piece is fixedly connected with the outer wall of the lamp housing 5 where the side arm 541 of the handle 54 is located, the Y-axis worm gear 82 is arranged in parallel with the side arm 541 of the handle 54, the rotating shaft 73 or the connecting piece is vertically and fixedly connected with the Y-axis worm gear 82, the side arm 541 is rotatably connected with the outer wall of the lamp housing 5, the Y-axis worm gear 82 drives the rotating shaft 73 and the outer wall of the lamp housing 5 fixedly connected with the rotating shaft 73 to rotate through the Y-axis worm 81, since the side arm 541 is rotatably connected with the outer wall of the lamp housing 5, the outer wall of the lamp housing 5 can rotate around, therefore, the total reflection LED spotlight can be vertically adjusted in a pitching and rotating manner.

The total reflection LED spotlight adopts mechanical transmission and electronic control to realize remote control of the lamp; the wireless controller sends a signal to an electric control system on the LED spotlight, and then the size of light spots of the lamp, the X-axis steering (left-right rotating direction) and the Y-axis steering (up-down rotating direction) can be freely adjusted. An X-axis motor box is arranged on the middle arm 542 of the handle 54, an electric control system is integrated in the X-axis motor box, an X-axis steering adjusting motor 7 is arranged on a bottom plate of the X-axis motor box, and the X-axis steering adjusting motor 7 and a Y-axis steering adjusting motor 8 are direct current motors. The internal transmission adjustment step includes: 1. the concave reflector is driven by a driving wheel on a stepping motor 91 on the shell of the spotlight to do linear motion on a sliding rod 96 so as to adjust the distance between the concave reflector and the LED light source, thereby adjusting the size of a light spot emitted from the total reflection LED spotlight; 2. in the X-axis steering, an X-axis worm 71 arranged on a bottom plate of an X-axis motor box drives a worm wheel and a rotating shaft 73 connected with the X-axis worm wheel 72 to rotate, and the rotating shaft 73 drives the handle 54 to rotate so as to realize the left-right rotation of the lamp shell 5; 3. the Y-axis steering is driven by a Y-axis worm 81 in a Y-axis steering adjusting motor 8 arranged on a side arm 541 of the handle 54 to rotate a Y-axis worm gear 82 connected with the lamp housing 5, and the Y-axis worm gear 82 drives the lamp housing 5 to rotate, so that the up-and-down rotation adjustment of the lamp body can be realized.

Variations and modifications to the above-described embodiments may occur to those skilled in the art, which fall within the scope and spirit of the above description. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention. Furthermore, although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims

1. An LED spotlight assembly method, the LED spotlight includes an LED light source, a heat sink, a reflector and a sliding adjustment component, one side of the reflector facing the LED light source is a concave surface, light emitted by the LED light source passes through the reflector to form reflected light, the LED spotlight assembly method is characterized by comprising the following steps:

s1: the LED light source is installed on the radiator, the radiator comprises a light source heat bearing column, a heat transfer pipe module and a radiating fin group, the heat transfer pipe module comprises a plurality of heat transfer pipes, each heat transfer pipe comprises a first bending section, a second straight section and a third bending section, two ends of each second straight section are respectively connected with the first bending section and the third bending section, the first bending sections are used for being fixed on the side walls of the light source heat bearing column, and the radiating fin group comprises a plurality of radiating fins which are evenly installed on the third bending sections at intervals; at least one group of heat transfer pipe modules are fixed on the side wall of the light source heat bearing column through the first bending section of the heat transfer pipe; the LED light source is arranged at one end of the light source heat bearing column, and a hollow part is formed among the light source heat bearing column, the heat transfer pipe module and the radiating fin group;

s4: and adjusting the focusing screw rod to enable the reflector to be driven by the screw rod nut to slide on the slide rod through a sliding sleeve to adjust the distance between the reflector and the LED light source, and enable the light emitted by the LED light source to pass through the reflected light formed by the reflector to be just emitted from the hollow part.

2. The LED spotlight assembling method according to claim 1, wherein the sliding adjustment assembly further comprises the synchronizing wheel assembly, the synchronizing wheel assembly comprises a synchronizing wheel disposed on the focusing screw and a stepping motor disposed on the lamp housing of the spotlight, a driving wheel of the stepping motor is connected to the synchronizing wheel of the focusing screw through a synchronizing belt, and the driving wheel of the stepping motor drives the synchronizing wheel of the focusing screw to rotate, so that the focusing screw rotates.

3. The LED spotlight assembly method according to claim 1, wherein the focus screw assembly further comprises the focus knob, the focus knob is disposed outside the lamp housing, the focus knob is fixedly connected to one end of the focus screw, and the focus screw is rotated by rotating the focus knob, so that the screw nut on the focus screw moves linearly together with the reflector fixed to the screw nut.

4. An LED spotlight assembling method according to claim 1, wherein in step S1, the LED light source is adhered to one end of the light source heat-bearing pillar by an adhesive.

5. The LED spotlight assembly method according to claim 4, wherein the light source heat-bearing column is a solid cylinder, the first bent section and the third bent section of the heat transfer tube are arc sections, the outer side wall of the first bent section is fixedly arranged to be closely attached to the outer wall of the light source heat-bearing column, the second straight sections are distributed along the radial direction of the light source heat-bearing column, and the centers of the third bent section and the first bent section are both located at the center of the light source heat-bearing column.

6. An LED spotlight assembling method according to claim 5, characterized in that said reflector is a concave reflector.

7. The LED spotlight assembly method according to claim 5, wherein the outer wall of the first bend section of the heat transfer pipe is welded to the side wall of the light source heat-bearing column, and the heat transfer pipe is formed by integral bending or welding and splicing.

8. The LED spotlight assembly method according to claim 7, wherein the first bent section and the second bent section are in a circular arc transition, the second bent section and the third bent section are in a circular arc transition, and a hollow portion for passing LED reflected light is formed between the second straight sections of the adjacent heat transfer pipe modules of the heat sink.