CN110985654A - Electric pump load control method for automatic gearbox - Google Patents

Electric pump load control method for automatic gearbox Download PDF

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Publication number
CN110985654A
CN110985654A CN201911372774.6A CN201911372774A CN110985654A CN 110985654 A CN110985654 A CN 110985654A CN 201911372774 A CN201911372774 A CN 201911372774A CN 110985654 A CN110985654 A CN 110985654A
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Prior art keywords
electric pump
load
current
judging whether
stop function
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CN201911372774.6A
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CN110985654B (en
Inventor
杨治学
郭伟
辛彩云
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Shengrui Transmission Co Ltd
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Shengrui Transmission Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0434Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control
    • F16H57/0446Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control the supply forming part of the transmission control unit, e.g. for automatic transmissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D25/00Fluid-actuated clutches
    • F16D25/12Details not specific to one of the before-mentioned types
    • F16D25/14Fluid pressure control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/0021Generation or control of line pressure
    • F16H61/0025Supply of control fluid; Pumps therefore
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/04Smoothing ratio shift
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/12Detecting malfunction or potential malfunction, e.g. fail safe; Circumventing or fixing failures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/12Detecting malfunction or potential malfunction, e.g. fail safe; Circumventing or fixing failures
    • F16H2061/1208Detecting malfunction or potential malfunction, e.g. fail safe; Circumventing or fixing failures with diagnostic check cycles; Monitoring of failures
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/12Detecting malfunction or potential malfunction, e.g. fail safe; Circumventing or fixing failures
    • F16H2061/1256Detecting malfunction or potential malfunction, e.g. fail safe; Circumventing or fixing failures characterised by the parts or units where malfunctioning was assumed or detected
    • F16H2061/1288Detecting malfunction or potential malfunction, e.g. fail safe; Circumventing or fixing failures characterised by the parts or units where malfunctioning was assumed or detected the failing part is an actuator

Abstract

The invention discloses an electric pump load control method for an automatic gearbox, which comprises the steps of obtaining a target current of an electric pump by utilizing the oil temperature of the gearbox and the rotating speed of the electric pump, and feeding back the load condition of the output end of the electric pump through the actual current of the electric pump; judging whether the load of the output end of the electric pump is in a reasonable range, if the load exceeds the current fluctuation threshold range of a target or exceeds the maximum current value allowed by the electric pump; the electric pump is controlled to stop running, the whole vehicle is prohibited to start and stop, the load of the output port of the electric pump is judged through reasonable diagnosis logic, the electric pump is turned off in advance when the load is abnormal, the start and stop function is forbidden, and the electric pump and the gearbox are protected.

Description

Electric pump load control method for automatic gearbox
Technical Field
The invention belongs to the technical field of automatic gearbox control, and particularly relates to an electric pump load control method for an automatic gearbox.
Background
AT present, the monitoring and control of an electric pump load of an AT (automatic transmission) are basically in a blank state, more faults are directly reported according to the fact that a feedback current exceeds a maximum current value, the start-stop function is forbidden, the common diagnosis strategy control of the electric pump load of the AT is shown in figure 1, TCU control software sends a step target electric pump rotating speed value, the actual current of an electric pump is gradually increased, the actual rotating speed of the electric pump is close to the target rotating speed, the TCU monitors the actual current, and if the actual current exceeds the current upper limit, the TCU controls the electric pump to stop.
In the process of implementing the invention, the inventor finds that the prior art has at least the following defects: the method still remains in unilateral diagnosis of whether the current of the electric pump exceeds the maximum current value, the actual load condition of an output port of the electric pump cannot be accurately reflected, when the load of the electric pump is too high, the electric pump is easy to operate under the condition of continuous high current, the service life of the electric pump is shortened, and even the electric pump is directly burnt; if the load of the output end of the electric pump is too low, the electric pump controls the current to be low, so that the oil pressure required by the clutch compression and lubrication flow of the transmission cannot be established, the gear shifting impact in the starting and stopping process is caused, and the gearbox is damaged.
Disclosure of Invention
The invention aims to solve the technical problem of providing an electric pump load control method for an automatic gearbox, which overcomes the defects of the existing control method, and by adopting the control method, the purposes of judging the load of an output port of the electric pump through reasonable diagnosis logic, turning off the electric pump in advance when the load is abnormal, disabling the start-stop function and protecting the electric pump and the gearbox are realized.
In order to solve the technical problems, the technical scheme of the invention is as follows: the method for controlling the load of the electric pump for the automatic gearbox is characterized by comprising the following steps of:
obtaining a target current of the electric pump by utilizing the oil temperature of the gearbox and the rotating speed of the electric pump, and then feeding back the load condition of the output end of the electric pump through the actual current of the electric pump;
judging whether the load of the output end of the electric pump is in a reasonable range, if the load exceeds the current fluctuation threshold range of a target or exceeds the maximum current value allowed by the electric pump;
and controlling the electric pump to stop rotating, and forbidding the whole vehicle to start and stop.
An optimization scheme comprises the following steps;
starting at step 101, waiting for an instruction for starting a start-stop function;
step 102, judging whether the start-stop function is started, if so, entering step 103, otherwise, entering step 101 to continue waiting;
103, under the condition that the engine is stopped, the TCU controller sends a required target rotating speed of the electric pump;
104, after the actual rotating speed of the electric pump is kept stable, judging whether the actual current of the electric pump is larger than the maximum current limit value of the electric pump and continuing to use
Figure 950252DEST_PATH_IMAGE001
Time, if yes, go to step 106, otherwise go to step 105;
step 106, judging that the electric pump has an over-high current fault, and then entering step 110;
105, judging whether the actual current of the electric pump is larger than the target current upper limit threshold of the electric pump and smaller than the maximum current limit value of the electric pump continuously
Figure 223626DEST_PATH_IMAGE002
Time, if yes, go to step 108, otherwise go to step 107;
step 108, judging that the load of the electric pump is overhigh, and then entering step 110;
step 107, judging whether the actual current of the electric pump is smaller than the target current lower limit threshold value of the electric pump and continuing
Figure 192719DEST_PATH_IMAGE003
Time, if yes, go to step 109, otherwise go to step 112;
step 109, judging that the electric pump load is too low, and then entering step 110;
step 110, stopping the electric pump, sending the fault information of the electric pump to an engine controller by a TCU (thyristor controlled unit) to restart the engine, forbidding a start-stop function of the whole vehicle, displaying 'start-stop function off' on an instrument panel to remind a driver, and entering step 111;
step 111, ending;
step 112, operating an electric pump, stopping the engine, normally operating a start-stop function, and then entering step 113;
and step 113, judging whether the start-stop function is finished, if so, entering step 102, otherwise, entering step 112.
In one of the optimization schemes, the method comprises the following steps of,
Figure 347757DEST_PATH_IMAGE004
the time is generally set to be 1s-2s according to the matching requirements of different vehicle types.
In one of the optimization schemes, the method comprises the following steps of,
Figure 351485DEST_PATH_IMAGE003
the time is generally set to be 2.5s-4s according to the matching requirements of different vehicle types.
In one of the optimization schemes, the method comprises the following steps of,
Figure 792831DEST_PATH_IMAGE002
the time is generally set to be 2.5s-4s according to the matching requirements of different vehicle types.
By adopting the technical scheme, compared with the prior art, the invention has the following advantages: the target current range of the electric pump is obtained by utilizing the oil temperature of the gearbox and the rotating speed of the electric pump, the load condition of the output end of the electric pump is fed back through the actual current of the electric pump, whether the load of the output end of the electric pump is in a reasonable range is judged, if the load exceeds the target current fluctuation threshold range or exceeds the maximum current value allowed by the electric pump, the electric pump is controlled to stop rotating, and the whole vehicle is prohibited to start and stop. The load of the output port of the electric pump is judged through reasonable diagnosis logic, the electric pump is closed in advance when the load is abnormal, the start-stop function is forbidden, and the electric pump and the gearbox are protected.
Drawings
FIG. 1 is a timing diagram of the present pump load diagnostic logic;
FIG. 2 is a timing diagram of diagnostic logic for an embodiment of the present invention in which the electrical pump load is too low;
FIG. 3 is a timing diagram of the diagnostic logic for an electric pump overload condition in an embodiment of the present invention;
FIG. 4 is a timing diagram of the electrical pump load diagnostic logic in an embodiment of the present invention;
fig. 5 is a flow chart of an electric pump load control method in an embodiment of the present invention.
Detailed Description
In order to more clearly understand the technical features, objects and effects of the present invention, the embodiments of the present invention will be described with reference to the accompanying drawings, and it will be understood by those skilled in the art that the following should not be construed as limiting the scope of the present invention.
In the embodiment, as shown in fig. 2, 3, 4, and 5, an electric pump load control method for an automatic transmission obtains a target current range of an electric pump by using a transmission oil temperature and an electric pump rotation speed, and further feeds back a condition of an electric pump output end load through an actual electric pump current, determines whether the electric pump output end load is in a reasonable range, controls the electric pump to stop running if the target current fluctuation threshold range is exceeded or the maximum allowable electric pump current value is exceeded, and prohibits a start-stop function of a whole vehicle, specifically, includes the following steps;
starting at step 101, waiting for an instruction for starting a start-stop function;
step 102, judging whether the start-stop function is started, if so, entering step 103, otherwise, entering step 101 to continue waiting;
103, under the condition that the engine is stopped, the TCU controller sends a required target rotating speed of the electric pump;
104, after the actual rotating speed of the electric pump is kept stable, judging whether the actual current of the electric pump is larger than the maximum current limit value of the electric pump and continuing to use
Figure 249220DEST_PATH_IMAGE001
Time, if yes, go to step 106, otherwise go to step 105;
step 106, judging that the electric pump has an over-high current fault, and then entering step 110;
105, judging whether the actual current of the electric pump is larger than the target current upper limit threshold of the electric pump and smaller than the maximum current limit value of the electric pump continuously
Figure 739107DEST_PATH_IMAGE002
Time, if yes, enterStep 108, otherwise, entering step 107;
step 108, judging that the load of the electric pump is overhigh, and then entering step 110;
step 107, judging whether the actual current of the electric pump is smaller than the target current lower limit threshold value of the electric pump and continuing
Figure 331762DEST_PATH_IMAGE005
Time, if yes, go to step 109, otherwise go to step 112;
step 109, judging that the electric pump load is too low, and then entering step 110;
step 110, stopping the electric pump, sending the fault information of the electric pump to an engine controller by a TCU (thyristor controlled unit) to restart the engine, forbidding a start-stop function of the whole vehicle, displaying 'start-stop function off' on an instrument panel to remind a driver, and entering step 111;
step 111, ending;
step 112, operating an electric pump, stopping the engine, normally operating a start-stop function, and then entering step 113;
and step 113, judging whether the start-stop function is finished, if so, entering step 102, otherwise, entering step 112.
Figure 412851DEST_PATH_IMAGE006
The time is generally set to be between 1s and 2s according to the matching requirements of different vehicle types.
Figure 356536DEST_PATH_IMAGE003
The time is generally set to be between 2.5s and 4s according to the matching requirements of different vehicle types.
Figure 915694DEST_PATH_IMAGE002
The time is generally set to be between 2.5s and 4s according to the matching requirements of different vehicle types.
Target rotation speed: measuring empirical values according to the control oil pressure and the lubricating flow of the gearbox;
target current: the empirical values are measured under different oil temperature and electric pump rotating speed experimental conditions;
target current upper limit threshold: maximum current value allowed by normal operation of the electric pump;
target current lower limit threshold: the minimum current value allowed by the normal operation of the electric pump;
maximum current limit of electric pump: maximum current value allowed by the electric pump.
The vehicle TCU needs to first set the above parameters.
The foregoing is illustrative of the best mode of the invention and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The scope of the present invention is defined by the appended claims, and any equivalent modifications based on the technical teaching of the present invention are also within the scope of the present invention.

Claims (5)

1. The method for controlling the load of the electric pump for the automatic gearbox is characterized by comprising the following steps of:
obtaining a target current of the electric pump by utilizing the oil temperature of the gearbox and the rotating speed of the electric pump, and then feeding back the load condition of the output end of the electric pump through the actual current of the electric pump;
judging whether the load of the output end of the electric pump is in a reasonable range, if the load exceeds the current fluctuation threshold range of a target or exceeds the maximum current value allowed by the electric pump;
and controlling the electric pump to stop rotating, and forbidding the whole vehicle to start and stop.
2. The electric pump load control method for an automatic transmission according to claim 1, characterized by comprising the steps of;
starting at step 101, waiting for an instruction for starting a start-stop function;
step 102, judging whether the start-stop function is started, if so, entering step 103, otherwise, entering step 101 to continue waiting;
103, under the condition that the engine is stopped, the TCU controller sends a required target rotating speed of the electric pump;
104, after the actual rotating speed of the electric pump is kept stable, judging whether the actual current of the electric pump is larger than the maximum current limit value of the electric pump and continuing to use
Figure 10134DEST_PATH_IMAGE002
Time, if yes, go to step 106, otherwise go to step 105;
step 106, judging that the electric pump has an over-high current fault, and then entering step 110;
105, judging whether the actual current of the electric pump is larger than the target current upper limit threshold of the electric pump and smaller than the maximum current limit value of the electric pump continuously
Figure 354528DEST_PATH_IMAGE004
Time, if yes, go to step 108, otherwise go to step 107;
step 108, judging that the load of the electric pump is overhigh, and then entering step 110;
step 107, judging whether the actual current of the electric pump is smaller than the target current lower limit threshold value of the electric pump and continuing
Figure 383664DEST_PATH_IMAGE006
Time, if yes, go to step 109, otherwise go to step 112;
step 109, judging that the electric pump load is too low, and then entering step 110;
step 110, stopping the electric pump, sending the fault information of the electric pump to an engine controller by a TCU (thyristor controlled unit) to restart the engine, forbidding a start-stop function of the whole vehicle, displaying 'start-stop function off' on an instrument panel to remind a driver, and entering step 111;
step 111, ending;
step 112, operating an electric pump, stopping the engine, normally operating a start-stop function, and then entering step 113;
and step 113, judging whether the start-stop function is finished, if so, entering step 102, otherwise, entering step 112.
3. The electric pump load control method for an automatic transmission according to claim 1,
Figure 217627DEST_PATH_IMAGE002
the time is generally set to be 1s-2s according to the matching requirements of different vehicle types.
4. The electric pump load control method for an automatic transmission according to claim 1,
Figure 496162DEST_PATH_IMAGE006
the time is generally set to be 2.5s-4s according to the matching requirements of different vehicle types.
5. The electric pump load control method for an automatic transmission according to claim 1,
Figure 909826DEST_PATH_IMAGE004
the time is generally set to be 2.5s-4s according to the matching requirements of different vehicle types.
CN201911372774.6A 2019-12-27 2019-12-27 Electric pump load control method for automatic gearbox Active CN110985654B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59185196A (en) * 1983-04-04 1984-10-20 Matsushita Electric Ind Co Ltd Driving device of compressor
CN101454514A (en) * 2006-06-01 2009-06-10 株式会社竹内制作所 Work vehicle
CN104836205A (en) * 2015-05-29 2015-08-12 许继集团有限公司 Motor overload protection method and motor control system using method
CN106200428A (en) * 2016-07-06 2016-12-07 中国第汽车股份有限公司 Auxiliary oil pump motor speed self-adaptation control method
CN108216461A (en) * 2017-12-22 2018-06-29 深圳天轮科技有限公司 Balancing bicycle motor method of controlling security and device
CN108223401A (en) * 2017-12-30 2018-06-29 盛瑞传动股份有限公司 Electric pump load too high method for diagnosing faults and device
CN108223344A (en) * 2017-12-30 2018-06-29 盛瑞传动股份有限公司 Electric pump control method and system
CN108303584A (en) * 2018-02-01 2018-07-20 广东万家乐燃气具有限公司 Detection method and water dispenser

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59185196A (en) * 1983-04-04 1984-10-20 Matsushita Electric Ind Co Ltd Driving device of compressor
CN101454514A (en) * 2006-06-01 2009-06-10 株式会社竹内制作所 Work vehicle
CN104836205A (en) * 2015-05-29 2015-08-12 许继集团有限公司 Motor overload protection method and motor control system using method
CN106200428A (en) * 2016-07-06 2016-12-07 中国第汽车股份有限公司 Auxiliary oil pump motor speed self-adaptation control method
CN108216461A (en) * 2017-12-22 2018-06-29 深圳天轮科技有限公司 Balancing bicycle motor method of controlling security and device
CN108223401A (en) * 2017-12-30 2018-06-29 盛瑞传动股份有限公司 Electric pump load too high method for diagnosing faults and device
CN108223344A (en) * 2017-12-30 2018-06-29 盛瑞传动股份有限公司 Electric pump control method and system
CN108303584A (en) * 2018-02-01 2018-07-20 广东万家乐燃气具有限公司 Detection method and water dispenser

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