CN110983697A - Surface cleaning process for textile fabric - Google Patents
Surface cleaning process for textile fabric Download PDFInfo
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- CN110983697A CN110983697A CN201911378009.5A CN201911378009A CN110983697A CN 110983697 A CN110983697 A CN 110983697A CN 201911378009 A CN201911378009 A CN 201911378009A CN 110983697 A CN110983697 A CN 110983697A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 194
- 239000004744 fabric Substances 0.000 title claims abstract description 192
- 239000004753 textile Substances 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000001125 extrusion Methods 0.000 claims abstract description 93
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 52
- 239000012459 cleaning agent Substances 0.000 claims abstract description 50
- 238000001035 drying Methods 0.000 claims abstract description 32
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims abstract description 12
- 238000002347 injection Methods 0.000 claims abstract description 4
- 239000007924 injection Substances 0.000 claims abstract description 4
- 230000000149 penetrating effect Effects 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 18
- 238000007790 scraping Methods 0.000 claims description 15
- 238000005507 spraying Methods 0.000 claims description 8
- 239000000919 ceramic Substances 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000002904 solvent Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 description 17
- 238000005406 washing Methods 0.000 description 15
- 239000010410 layer Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 238000005201 scrubbing Methods 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- 239000002344 surface layer Substances 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 230000003628 erosive effect Effects 0.000 description 3
- 239000012046 mixed solvent Substances 0.000 description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultraviolet radiation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/20—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics with means to improve the circulation of the treating material on the surface of the fabric
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Veterinary Medicine (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Epidemiology (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention belongs to the technical field of surface cleaning of textile fabrics, and particularly relates to a surface cleaning process for textile fabrics; s1: firstly, injecting a certain amount of warm water into a cleaning pool through a water injection pipe, then injecting a cleaning agent into a cavity extrusion strip at the bottom end of the cleaning pool, and performing bidirectional mixing and stirring on the warm water and the cleaning agent in the cleaning pool through a cleaning and strickling device; s2: penetrating a textile fabric to be cleaned into a cleaning pool through a pull rope, wherein the water level in the cleaning pool is higher than the upper surface of the fabric by 5-8 mm; s3: the upper surface and the lower surface of the cloth in the cleaning tank are cleaned in a bidirectional reciprocating manner through a cleaning and strickling device arranged in the cleaning tank, and the cleaning is repeated for 2-3 times; s4: conveying the fabric cleaned in the cleaning pool to the outer wall of the cleaning pool through a conveying roller; drying the fabric through an ultraviolet drying box; the surface of the textile fabric cannot be efficiently cleaned, and chemical substances in the cleaning agent can damage internal tissues of the textile fabric to a certain extent.
Description
Technical Field
The invention belongs to the technical field of surface cleaning of textile fabrics, and particularly relates to a surface cleaning process for textile fabrics.
Background
The fabric is produced by a textile machine, and is applied to square surfaces in daily life, such as clothes, curtains, tablecloths and the like, and specifically comprises various fabrics such as chemical fiber carpets, non-woven wall cloths, linen, nylon cloth, colored adhesive tapes, flannel and the like.
Before a finished product is manufactured or sold, the textile fabric is usually required to be cleaned, dedusted and the like so as to ensure that the quality of the product is qualified. Because textile fabric length is longer, it is difficult to wash through the manual work, mostly adopts special washing pond, soaks textile fabric in wasing the pond, and the washing to textile fabric is realized to the corresponding washing liquid of cooperation.
Most of the existing textile fabric cleaning processes are characterized in that a cleaning agent is soaked in the textile fabric for a long time and then the textile fabric is scrubbed by a brush, if the soaking time is too long or the cleaning force is too large, the efficient cleaning effect on the surface layer of the textile fabric cannot be achieved, and meanwhile, the quality of the cleaned textile fabric is reduced; meanwhile, the existing cleaning device is difficult to be matched with the cleaning process of the textile fabric to carry out high-efficiency cleaning effect on the surface of the textile fabric.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a surface cleaning process for textile fabrics, which is mainly used for solving the problems that most of the existing cleaning processes for the textile fabrics are to soak cleaning agents for a long time and then scrub the textile fabrics by using a brush, if the soaking time is too long or the cleaning force is too large, not only can the efficient cleaning effect on the surface layer of the textile fabrics be achieved, but also the quality of the cleaned textile fabrics is reduced; meanwhile, the existing cleaning device is difficult to adapt to the efficient cleaning effect on the surface of the textile fabric.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a surface cleaning process for textile fabric, which comprises the following steps:
s1: mixing the solvents: firstly, injecting a certain amount of warm water into a cleaning pool through a water injection pipe, then injecting a cleaning agent into a cavity extrusion strip at the bottom end of the cleaning pool, and performing bidirectional mixing and stirring on the warm water and the cleaning agent in the cleaning pool through a cleaning and strickling device; warm water and the cleaning agent are separately injected into the cleaning pool, so that the time required for mixing the cleaning agent and the warm water is shortened, and the phenomena that the concentration of the cleaning agent is diluted and the cleaning effect is reduced under the action of stirring and mixing the warm water and the cleaning agent for a long time are prevented, and the high-efficiency cleaning effect of the cleaning agent on the fabric is further influenced; the cleaning and strickling device can be used for mixing and stirring warm water and a cleaning agent in a bidirectional manner, so that the phenomenon that the cleaning agent in the cleaning tank is not fully mixed and contacted with the warm water, and the concentration of the cleaning agent is too high to corrode the fabric is avoided;
s2: distributing materials into a pool: penetrating a textile fabric to be cleaned into a cleaning pool through a pull rope, wherein the water level in the cleaning pool is higher than the upper surface of the fabric by 5-8 mm; standing for 10-18 minutes; the fabric is driven to move in the cleaning pool by a driving motor; then the end part of the pull rope passes through the drying box; the water level of the mixed solvent in the cleaning pool is higher than the water level of the fabric by 5-8 mm, so that the phenomenon that the fabric is corroded in the cleaning pool due to the fact that the water level in the cleaning pool is too high is prevented, the efficient cleaning effect on the surface of the textile fabric cannot be achieved, and meanwhile, chemical substances in the cleaning agent can damage the internal tissues of the textile fabric to a certain extent;
s3: cloth cleaning: the upper surface and the lower surface of the cloth in the cleaning tank are cleaned in a bidirectional reciprocating manner through a cleaning and strickling device arranged in the cleaning tank, the cleaning time is 3-5 minutes, and the cloth is kept still for 1-3 minutes; repeating for 2-3 times; the cleaning and strickling device is used for cleaning in a bidirectional reciprocating manner, so that the cleaning effect on the surface of the fabric can be improved; the cleaning time and the repetition times are basically matched with the placing time in the step S2, so that the cleaning tank can conveniently carry out high-efficiency cleaning operation on the surface of the textile fabric, and the phenomenon of chemical substance erosion caused by long-time standing of the fabric in the cleaning tank is prevented;
s4: discharging and drying: conveying the fabric cleaned in the cleaning pool to the outer wall of the cleaning pool through a conveying roller, so that the fabric moves upwards along the cleaning pool and passes through the cleaning pool; drying the fabric through an ultraviolet drying box; the drying temperature is 45-55 ℃; the fabric is conveyed upwards and then enters the ultraviolet drying box, so that the moisture on the textile fabric after water is discharged can be partially removed, and the situation that the ultraviolet drying box needs to dry the fabric for a long time due to excessive moisture on the fabric is prevented; meanwhile, the water on the fabric can flow into the cleaning tank, so that the phenomenon of water resource waste of the cleaning tank can be reduced.
Preferably, in the step S4, a far infrared ceramic powder layer is coated inside the ultraviolet drying box, and the drying time is 5-8 minutes; the far infrared ceramic powder layer coated on the inner wall of the ultraviolet drying box can not only quickly dry the cleaned fabric, but also generate OH-under the irradiation of ultraviolet rays, can effectively remove sulfide, ammonia and odor substances of the cleaning agent remained on the textile fabric, and has a sterilization function; meanwhile, the far infrared ceramic powder layer can play a role in heat preservation of the ultraviolet drying box.
Preferably, both sides of the upper part of the cleaning pool in the step S1 are respectively provided with a feed inlet and a discharge outlet, and a liquid inlet pipe is arranged below the cleaning pool; a plurality of cloth conveying rollers are rotatably arranged on the inner walls of the two sides of the cleaning pool through rotating columns, and the cloth conveying rollers are symmetrically arranged; a plurality of cavity extrusion strips are arranged below the cleaning pool, and a plurality of liquid spraying holes are formed in the upper end surfaces of the cavity extrusion strips; cleaning agents are filled in the cavity extrusion strips; the cleaning and strickling device comprises a guide bar, a rotating screw rod, a screw rod sliding sleeve, a support frame and a T-shaped scraper; two ends of the guide strip are respectively arranged on the left side wall and the right side wall of the cleaning pool, and two guide strips are arranged; a rotating screw rod is rotatably arranged in the guide strip and is connected with the output end of the driving motor; a screw rod sliding sleeve is sleeved on the rotating screw rod, and a supporting frame is connected to the screw rod sliding sleeve; the other end of the supporting frame is arranged in the guide strip in a sliding mode through the guide sliding block, and the supporting frame is parallel to the upper surface of the fabric; the bottom end of the support frame is provided with a T-shaped scraper, and the bottom end of the T-shaped scraper is horizontally provided with a plurality of sponge brush strips; the bottom ends of the sponge brush strips are in extrusion sliding contact with the upper surface of the fabric; when the washing machine works, when a fabric needs to be washed in the washing tank, warm water and a cleaning agent are firstly introduced for mixing operation, a fabric conveying roller arranged outside the washing tank can convey the fabric into the washing tank, the control unit rotates the driving motor which can drive the rotary lead screw to rotate, the rotary lead screw can drive the lead screw sliding block to slide left and right in the guide strip, the support frame can drive the T-shaped scraper blade to slide left and right on the upper surface of the fabric, the left and right sliding of the T-shaped scraper blade can drive a plurality of sponge brush strips to extrude and slide on the upper surface of the fabric, the sponge brush strips can perform reciprocating scrubbing operation on the outer surface of the fabric under the action of the cleaning agent, the sponge brush strips arranged along the horizontal direction of the T-shaped scraper blade can perform left and right cleaning movement on the upper surface of the fabric, and the situation that when the upper surface of the fabric is scrubbed by a common brush can be effectively prevented, the extrusion force of the brush generates scratch damage on the outer surface of the fabric under the soaking of the fabric by the cleaning agent, and further the quality problem of the cleaned textile fabric is caused.
Preferably, the cleaning and strickling device further comprises a rotating rod, an elastic cavity squeezing roller and an elastic pull rope; sliding grooves are formed in the front side wall and the rear side wall of the cleaning pool, and rotating rods are arranged in the sliding grooves; the sliding groove is positioned below the fabric; an elastic cavity extrusion roller is sleeved on the rotating rod, and a plurality of extrusion holes are formed in the outer wall of the elastic cavity extrusion roller; elastic pull ropes are spirally wound at two ends of the rotating rod, and the two ends of each elastic pull rope penetrate through the end parts of the sliding grooves and are respectively connected to two side walls of the supporting frame; the outer wall of the elastic cavity extrusion roller is in extrusion contact with the outer wall of the cavity extrusion strip; when the cleaning machine works, when warm water and a cleaning agent in a cleaning pool are required to be mixed, the control unit controls the driving motor to rotate in the forward direction, the rotating screw rod can drive the support frame to move towards the right side of the cleaning pool, when the support frame moves towards the right, the elastic pull rope on the right side of the support frame can be loosened, meanwhile, the elastic pull rope on the left side of the support frame can be stretched, the elastic pull rope is spirally wound on the rotating rod, the stretching of the elastic pull rope can drive the rotating rod arranged in the cleaning pool to slide in the sliding groove, the moving of the rotating rod can drive the elastic cavity extrusion roller to slide towards the left, the elastic cavity extrusion roller can slide and extrude a cavity extrusion strip, meanwhile, the elastic cavity extrusion roller and the sliding friction force of the cavity extrusion strip can enable the elastic cavity extrusion roller; the continuous positive and negative rotation of the driving motor can drive the T-shaped scraper and the elastic cavity squeezing roller to mix and stir warm water and a cleaning agent in the cleaning pool; when the T-shaped scraper blade drives the sponge brush strip to wash the fabric in a left-right reciprocating manner, the elastic cavity extrusion roller can continuously extrude the cavity extrusion strip, and then the extrusion holes formed in the elastic cavity extrusion roller and the liquid spraying holes formed in the cavity extrusion strip can continuously produce the phenomenon of extruding liquid spraying in the cleaning pool, and meanwhile, bubbles are generated on the lower surface of the fabric and sprayed out, so that the mixed cleaning liquid can be quickly soaked on the surface layer of the fabric, and the efficient cleaning effect of the mixed cleaning liquid in the cleaning pool on the textile fabric is increased.
Preferably, sponge extrusion scraping strips are uniformly arranged on the outer wall of the elastic cavity extrusion roller and are in rotating extrusion contact with the lower end face of the fabric; when the elastic cavity squeezing roller works, when the elastic cavity squeezing roller rotates, the arranged sponge squeezing scraping strip can perform rotating squeezing scraping operation on the lower end surface of the textile fabric, and meanwhile, under the coordination of bubbles generated by the elastic cavity squeezing roller, the cleaning operation on the lower surface of the fabric can be improved; when the T type scraper blade drives the sponge brush strip to move rightwards and scrub, the sponge extrusion is scraped the strip and is scrubbed the operation left in the bottom of surface fabric under the drive of elasticity cavity squeeze roll for wash and strickle the device and can carry out two-way scrubbing operation to the upper and lower surface of surface fabric, prevent that the sponge brush strip from scraping the strip with the sponge extrusion and extrude simultaneously when scrubbing the same position of surface fabric, lead to the long-time phenomenon that produces tensile deformation of surface fabric, and then influence the quality after the surface fabric washs.
Preferably, the inner wall of the discharge hole is an arc-shaped fillet, and the upper end wall of the discharge hole is obliquely provided with an elastic extrusion strip; the end part of the elastic extrusion strip inclines towards the inner wall of the discharge hole; when the conveying rollers convey the fabric to the discharge port of the cleaning tank, the elastic extrusion strips arranged at the discharge port can clean a large amount of moisture adsorbed and bonded on the fabric, and the cleaned moisture falls into the cleaning tank through the arc-shaped round corners, so that the utilization rate of cleaning mixed liquid is improved; meanwhile, the elastic extrusion strips can be used for scraping the fabric, so that the phenomenon that the fabric is wrinkled after being dried is prevented.
The invention has the following beneficial effects:
1. according to the invention, the warm water and the cleaning agent are separately injected into the cleaning pool, so that the time required for mixing the cleaning agent and the warm water is reduced, and the phenomena of concentration dilution and reduction of the cleaning effect of the cleaning agent caused by the long-time stirring and mixing of the warm water and the cleaning agent are prevented, thereby further influencing the efficient cleaning effect of the cleaning agent on the fabric; can carry out two-way mixing stirring to warm water and cleaner through wasing strickle device 4, prevent that the cleaner in the cleaning bath from not carrying out the intensive mixing contact with the warm water, and then lead to the concentration of cleaner too high, and take place the phenomenon of corruption surface fabric.
2. According to the invention, the water level of the mixed solvent in the cleaning pool is higher than the water level of the fabric by 5-8 mm, so that the phenomenon that the fabric is corroded in the cleaning pool due to the overhigh water level in the cleaning pool is prevented, the surface of the textile fabric cannot be efficiently cleaned, and meanwhile, chemical substances in the cleaning agent can damage the internal tissues of the textile fabric to a certain extent.
3. According to the invention, the cleaning and strickling device is used for bidirectional reciprocating cleaning, the sponge brush strips arranged in the horizontal direction of the T-shaped scraper can be used for performing left-right cleaning and brushing on the upper surface of the fabric, so that the phenomenon that the extrusion force of the brush generates scratch damage on the outer surface of the fabric under the infiltration of a cleaning agent due to the sparsity of the brush when the upper surface of the fabric is brushed by a common brush can be effectively prevented, and further the quality problem generated after the cleaning of the textile fabric is caused; the cleaning time and the repetition times are basically consistent with the placing time in the steps, so that the cleaning tank can conveniently and efficiently clean the surface of the textile fabric, and the phenomenon of chemical substance erosion caused by long-time standing of the fabric in the cleaning tank is prevented.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is an assembly view of the cleaning tank and textile fabric of the present invention;
FIG. 3 is a cross-sectional view of a cleaning tank of the present invention;
FIG. 4 is an enlarged view of the assembly of the pivot lever and the elastic pull cord of the present invention;
in the figure: the cleaning device comprises a cleaning pool 1, a feeding hole 11, a discharging hole 12, a sliding groove 13, a cloth conveying roller 2, a cavity extrusion strip 3, a liquid spraying hole 31, a cleaning and leveling device 4, a guide strip 41, a rotating screw rod 42, a screw rod sliding sleeve 43, a supporting frame 44, a T-shaped scraper 45, a sponge brush strip 46, a rotating rod 47, an elastic cavity extrusion roller 48, an extrusion hole 481, an elastic pull rope 49, a sponge extrusion scraping strip 5, an elastic extrusion strip 6 and an ultraviolet drying box 7.
Detailed Description
A surface cleaning process for a textile fabric according to an embodiment of the present invention will be described below with reference to fig. 1 to 4.
As shown in fig. 1 to 4, the surface cleaning process for textile fabric according to the present invention comprises the following steps:
s1: mixing the solvents: firstly, injecting a certain amount of warm water into a cleaning pool 1 through a water injection pipe, then injecting a cleaning agent into a cavity extrusion strip 3 at the bottom end of the cleaning pool 1, and performing bidirectional mixing and stirring on the warm water and the cleaning agent in the cleaning pool 1 through a cleaning and leveling device 4; warm water and the cleaning agent are separately injected into the cleaning pool 1, so that the time required for mixing the cleaning agent and the warm water is shortened, and the phenomena that the concentration of the cleaning agent is diluted and the cleaning effect is reduced under the action of stirring and mixing the warm water and the cleaning agent for a long time are prevented, and the high-efficiency cleaning effect of the cleaning agent on the fabric is further influenced; the cleaning and strickling device 4 can be used for mixing and stirring warm water and a cleaning agent in a bidirectional manner, so that the phenomenon that the cleaning agent in the cleaning pool 1 is not fully mixed and contacted with the warm water, and the concentration of the cleaning agent is too high to corrode the fabric is avoided;
s2: distributing materials into a pool: penetrating a textile fabric to be cleaned into a cleaning pool 1 through a pull rope, wherein the water level in the cleaning pool 1 is higher than the upper surface of the fabric by 5-8 mm; standing for 10-18 minutes; the fabric is driven to move in the cleaning pool 1 by a driving motor; then the end part of the pull rope passes through the drying box; the water level of the mixed solvent in the cleaning pool 1 is higher than the water level of the fabric by 5-8 mm, so that the phenomenon that the fabric is corroded in the cleaning pool 1 due to the fact that the water level in the cleaning pool 1 is too high is prevented, the efficient cleaning effect on the surface of the textile fabric cannot be achieved, and meanwhile, chemical substances in the cleaning agent can damage the internal tissues of the textile fabric to a certain extent;
s3: cloth cleaning: the upper surface and the lower surface of the cloth in the cleaning pool 1 are cleaned in a bidirectional reciprocating manner through a cleaning and strickling device 4 arranged in the cleaning pool 1, the cleaning time is 3-5 minutes, and the cloth is kept stand for 1-3 minutes; repeating for 2-3 times; the cleaning and strickling device 4 is used for cleaning in a bidirectional reciprocating manner, so that the cleaning effect on the surface of the fabric can be improved; the cleaning time and the repetition times are basically matched with the placing time in the step S2, so that the cleaning tank 1 can conveniently and efficiently clean the surface of the textile fabric, and the phenomenon of chemical substance erosion caused by long-time standing of the fabric in the cleaning tank 1 is prevented;
s4: discharging and drying: conveying the fabric cleaned in the cleaning pool 1 to the outer wall of the cleaning pool 1 through a conveying roller, so that the fabric moves upwards along the cleaning pool 1 and passes through the cleaning pool 1; drying the fabric through an ultraviolet drying box 7; the drying temperature is 45-55 ℃; the fabric is conveyed upwards and then enters the ultraviolet drying box 7, so that the moisture on the discharged textile fabric can be partially removed, and the situation that the fabric needs to be dried for a long time by the ultraviolet drying box 7 due to excessive moisture on the fabric is prevented; meanwhile, the water on the fabric can flow into the cleaning pool 1, so that the phenomenon of water resource waste of the cleaning pool 1 can be reduced.
In an embodiment of the present invention, in step S4, a far infrared ceramic powder layer is coated inside the ultraviolet drying box 7, and the drying time is 5 to 8 minutes; the far infrared ceramic powder layer coated on the inner wall of the ultraviolet drying box 7 can not only quickly dry the cleaned fabric, but also generate OH-under the irradiation of ultraviolet rays, can effectively remove sulfide, ammonia and odor substances of the cleaning agent remained on the textile fabric, and has a sterilization function; meanwhile, the far infrared ceramic powder layer can play a role in heat preservation of the ultraviolet drying box 7.
As an embodiment of the present invention, in step S1, a feed inlet 11 and a discharge outlet 12 are respectively formed at two sides above the cleaning tank 1, and a liquid inlet pipe is arranged below the cleaning tank 1; a plurality of cloth conveying rollers 2 are rotatably arranged on the inner walls of the two sides of the cleaning pool 1 through rotating columns, and the cloth conveying rollers 2 are symmetrically arranged; a plurality of cavity extrusion strips 3 are arranged below the cleaning pool 1, and a plurality of liquid spraying holes 31 are formed in the upper end surfaces of the cavity extrusion strips 3; the cavity extrusion strip 3 is filled with cleaning agent; the cleaning and strickling device 4 comprises a guide bar 41, a rotary screw rod 42, a screw rod sliding sleeve 43, a support frame 44 and a T-shaped scraper 45; two ends of the guide bar 41 are respectively arranged on the left side wall and the right side wall of the cleaning pool 1, and two guide bars 41 are arranged; a rotary screw rod 42 is rotatably arranged in the guide bar 41, and the rotary screw rod 42 is connected with the output end of the driving motor; a screw rod sliding sleeve 43 is sleeved on the rotary screw rod 42, and a support frame 44 is connected to the screw rod sliding sleeve 43; the other end of the support frame 44 is slidably arranged in the guide strip 41 through a guide sliding block, and the support frame 44 is parallel to the upper surface of the fabric; a T-shaped scraper 45 is arranged at the bottom end of the support frame 44, and a plurality of sponge brush strips 46 are arranged at the bottom end of the T-shaped scraper 45 in the horizontal direction; the bottom ends of the sponge brush strips 46 are in extrusion sliding contact with the upper surface of the fabric; when the washing machine works, when a fabric needs to be washed in the washing pool 1, firstly, warm water and a washing agent are mixed, a fabric conveying roller arranged outside the washing pool 1 can convey the fabric into the washing pool 1, the control unit rotates the driving motor, the driving motor can drive the rotary screw rod 42 to rotate, the rotary screw rod 42 can drive the screw rod sliding block to slide left and right in the guide strip 41, the support frame 44 can drive the T-shaped scraper blade 45 to slide left and right on the upper surface of the fabric, the left and right sliding of the T-shaped scraper blade 45 can drive the sponge brush strips 46 to extrude and slide on the upper surface of the fabric, the sponge brush strips 46 can perform reciprocating washing operation on the outer surface of the fabric under the action of the washing agent, the sponge brush strips 46 arranged along the horizontal direction of the T-shaped scraper blade 45 can perform left and right washing movement on the upper surface of the fabric, and the situation that the upper surface of the fabric is washed by a common brush can be effectively, due to the sparsity of the brush, the extrusion force of the brush generates scratch damage on the outer surface of the fabric under the soaking of the cleaning agent, and further the quality problem of the cleaned textile fabric is caused.
As an embodiment of the present invention, the cleaning and strickling device 4 further comprises a rotating rod 47, an elastic cavity squeezing roller 48 and an elastic pulling rope 49; sliding grooves 13 are formed in the front side wall and the rear side wall of the cleaning pool 1, and rotating rods 47 are arranged in the sliding grooves 13; the sliding groove 13 is positioned below the fabric; the rotating rod 47 is sleeved with an elastic cavity extrusion roller 48, and the outer wall of the elastic cavity extrusion roller 48 is provided with a plurality of extrusion holes 481; elastic pull ropes 49 are spirally wound at two ends of the rotating rod 47, and two ends of each elastic pull rope 49 penetrate through the end parts of the sliding grooves 13 and are respectively connected to two side walls of the supporting frame 44; the outer wall of the elastic cavity extrusion roller 48 is in rotating extrusion contact with the outer wall of the cavity extrusion strip 3; when the warm water in the tank 1 to be cleaned and the cleaning agent are mixed, the control unit controls the driving motor to rotate in the forward direction, the rotating screw rod 42 drives the support frame 44 to move towards the right side of the tank 1 to be cleaned, when the support frame 44 moves towards the right, the elastic pull rope 49 at the right side of the support frame 44 is loosened, meanwhile, the elastic pull rope 49 on the left side of the support frame 44 can be stretched, because the elastic pull rope 49 is spirally wound on the rotating rod 47, the stretching of the elastic pull rope 49 can drive the rotating rod 47 arranged in the cleaning pool 1 to slide in the sliding groove 13, the movement of the rotating rod 47 can drive the elastic cavity extrusion roller 48 to slide leftwards, the elastic cavity extrusion roller 48 can produce sliding extrusion on the cavity extrusion strip 3, meanwhile, the sliding friction force between the elastic cavity extrusion roller 48 and the cavity extrusion strip 3 can enable the elastic cavity extrusion roller 48 to rotate, so that the cleaning agent filled in the cavity extrusion strip 3 is extruded and sprayed out; the continuous positive and negative rotation of the driving motor can drive the T-shaped scraper 45 and the elastic cavity squeezing roller 48 to mix and stir the warm water and the cleaning agent in the cleaning pool 1; when the T-shaped scraper 45 drives the sponge brush strip 46 to wash the fabric left and right in a reciprocating manner, the elastic cavity squeeze roll 48 can continuously generate extrusion with the cavity squeeze strip 3, and then the extrusion holes 481 formed in the elastic cavity squeeze roll 48 and the liquid spraying holes 31 in the cavity squeeze strip 3 can continuously generate the phenomenon of extruding liquid spraying in the cleaning pool 1, and simultaneously, bubbles are generated on the lower surface of the fabric and sprayed out, so that the mixed cleaning liquid can be quickly soaked on the surface layer of the fabric, and the high-efficiency cleaning effect of the mixed cleaning liquid in the cleaning pool 1 on the textile fabric is increased.
As an embodiment of the present invention, the sponge extrusion scraping strips 5 are uniformly arranged on the outer wall of the elastic cavity extrusion roller 48, and the sponge extrusion scraping strips 5 are in rotating extrusion contact with the lower end surface of the fabric; when the cleaning device works, when the elastic cavity extrusion roller 48 rotates, the arranged sponge extrusion scraping strip 5 can perform rotary extrusion scraping operation on the lower end surface of the textile fabric, and meanwhile, under the coordination of bubbles generated by the elastic cavity extrusion roller 48, the cleaning operation on the lower surface of the fabric can be improved; meanwhile, when the T-shaped scraper 45 drives the sponge brush strip 46 to move rightwards for brushing, the sponge extrusion scraping strip 5 is driven by the elastic cavity extrusion roller 48 to brush leftwards at the bottom end of the fabric, so that the cleaning and leveling device 4 can perform bidirectional brushing on the upper surface and the lower surface of the fabric, and the phenomenon that the fabric is stretched and deformed for a long time when the sponge brush strip 46 and the sponge extrusion scraping strip 5 extrude and brush the same part of the fabric is prevented, and the quality of the fabric after cleaning is influenced.
As an embodiment of the invention, the inner wall of the discharge port 12 is an arc-shaped fillet, and the upper end wall of the discharge port 12 is obliquely provided with an elastic extrusion strip 6; the end part of the elastic extrusion strip 6 inclines towards the inner wall of the discharge hole 12; when the conveying rollers convey the fabric to the discharge port 12 of the cleaning tank 1, the elastic extrusion strips 6 arranged at the discharge port 12 can clean a large amount of moisture adsorbed and bonded on the fabric, and the cleaned moisture falls into the cleaning tank 1 through the arc-shaped round corners, so that the utilization rate of cleaning mixed liquid is improved; meanwhile, the elastic extrusion strips 6 can be used for scraping the fabric, so that the phenomenon that the fabric is wrinkled after being dried is avoided.
The specific working process is as follows:
the during operation, when needing the surface fabric to wash in wasing pond 1, say warm water earlier and cleaner and mix the operation, the surface fabric conveying roller that sets up outside wasing pond 1 can carry the surface fabric in wasing pond 1, the control unit rotates driving motor, driving motor can drive rotation lead screw 42 and rotate, rotatory rotation lead screw 42 can drive the lead screw slider horizontal slip in gib block 41, and then support frame 44 can drive T type scraper blade 45 horizontal slip at the upper surface of surface fabric, the horizontal slip of T type scraper blade 45 can drive a plurality of sponge brush strips 46 and extrude the slip at the upper surface of surface fabric, sponge brush strip 46 can carry out reciprocal scrubbing operation to the surface fabric surface under the effect of cleaner, after the surface fabric washs the completion, upwards carry the surface fabric, reentrant ultraviolet stoving incasement 7 is dried the operation.
In the description of the present invention, it is to be understood that the terms "center", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be taken as limiting the scope of the present invention.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (6)
1. A surface cleaning process for textile fabrics is characterized in that: the process comprises the following steps:
s1: mixing the solvents: firstly, injecting a certain amount of warm water into the cleaning pool (1) through a water injection pipe, then injecting a cleaning agent into a cavity extrusion strip (3) at the bottom end of the cleaning pool (1), and performing bidirectional mixing and stirring on the warm water and the cleaning agent in the cleaning pool (1) through a cleaning and strickling device (4);
s2: distributing materials into a pool: penetrating a textile fabric to be cleaned into a cleaning pool (1) through a pull rope, wherein the water level in the cleaning pool (1) is higher than the upper surface of the fabric by 5-8 mm; standing for 10-18 minutes; the fabric is driven to move in the cleaning pool (1) by a driving motor; then the end part of the pull rope passes through the drying box;
s3: cloth cleaning: the upper surface and the lower surface of the cloth in the cleaning pool (1) are cleaned in a bidirectional reciprocating manner through a cleaning and strickling device (4) arranged in the cleaning pool (1), the cleaning time is 3-5 minutes, and the cloth is kept stand for 1-3 minutes; repeating for 2-3 times;
s4: discharging and drying: conveying the fabric cleaned in the cleaning pool (1) to the outer wall of the cleaning pool (1) through a conveying roller, so that the fabric moves upwards along the cleaning pool (1) and passes through the cleaning pool (1); drying the fabric through an ultraviolet drying box (7); the drying temperature is 45-55 ℃.
2. A surface cleaning process for textile fabrics according to claim 1, characterized in that: and in the step S4, a far infrared ceramic powder layer is coated inside the ultraviolet drying box (7), and the drying time is 5-8 minutes.
3. A surface cleaning process for textile fabrics according to claim 1, characterized in that: wherein, a feed inlet (11) and a discharge outlet (12) are respectively arranged at two sides above the cleaning pool (1) in the S1, and a liquid inlet pipe is arranged below the cleaning pool (1); a plurality of cloth conveying rollers (2) are rotatably arranged on the inner walls of the two sides of the cleaning pool (1) through rotating columns, and the cloth conveying rollers (2) are symmetrically arranged; a plurality of cavity extrusion strips (3) are arranged below the cleaning pool (1), and a plurality of liquid spraying holes (31) are formed in the upper end surfaces of the cavity extrusion strips (3); the cavity extrusion strip (3) is filled with cleaning agent; the cleaning and strickling device (4) comprises a guide bar (41), a rotary screw rod (42), a screw rod sliding sleeve (43), a support frame (44) and a T-shaped scraper (45); two ends of the guide strips (41) are respectively arranged on the left side wall and the right side wall of the cleaning pool (1), and two guide strips (41) are arranged; a rotating screw rod (42) is rotatably arranged in the guide bar (41), and the rotating screw rod (42) is connected with the output end of the driving motor; a screw rod sliding sleeve (43) is sleeved on the rotating screw rod (42), and a support frame (44) is connected to the screw rod sliding sleeve (43); the other end of the support frame (44) is arranged in the guide strip (41) in a sliding mode through the guide sliding block, and the support frame (44) is parallel to the upper surface of the fabric; a T-shaped scraper (45) is installed at the bottom end of the support frame (44), and a plurality of sponge brush strips (46) are horizontally arranged at the bottom end of the T-shaped scraper (45); the bottom ends of the sponge brush strips (46) are in extrusion sliding contact with the upper surface of the fabric.
4. A surface cleaning process for textile fabrics according to claim 3, characterized in that: the cleaning and strickling device (4) also comprises a rotating rod (47), an elastic cavity squeezing roller (48) and an elastic pull rope (49); sliding grooves (13) are formed in the front side wall and the rear side wall of the cleaning pool (1), and rotating rods (47) are arranged in the sliding grooves (13); the sliding groove (13) is positioned below the fabric; the rotating rod (47) is sleeved with an elastic cavity extrusion roller (48), and the outer wall of the elastic cavity extrusion roller (48) is provided with a plurality of extrusion holes (481); elastic pull ropes (49) are spirally wound at two ends of the rotating rod (47), and two ends of each elastic pull rope (49) penetrate through the end part of the corresponding sliding groove (13) and are respectively connected to two side walls of the corresponding support frame (44); the outer wall of the elastic cavity extrusion roller (48) is in extrusion contact with the outer wall of the cavity extrusion strip (3).
5. A surface cleaning process for textile fabrics according to claim 4, characterized in that: sponge extrusion scraping strips (5) are uniformly arranged on the outer wall of the elastic cavity extrusion roller (48), and the sponge extrusion scraping strips (5) are in rotating extrusion contact with the lower end face of the fabric.
6. A surface cleaning process for textile fabrics according to claim 3, characterized in that: the inner wall of the discharge hole (12) is an arc-shaped fillet, and the upper end wall of the discharge hole (12) is obliquely provided with an elastic extrusion strip (6); the end part of the elastic extrusion strip (6) inclines towards the inner wall of the discharge hole (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911378009.5A CN110983697A (en) | 2019-12-27 | 2019-12-27 | Surface cleaning process for textile fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911378009.5A CN110983697A (en) | 2019-12-27 | 2019-12-27 | Surface cleaning process for textile fabric |
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| CN110983697A true CN110983697A (en) | 2020-04-10 |
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| CN201911378009.5A Withdrawn CN110983697A (en) | 2019-12-27 | 2019-12-27 | Surface cleaning process for textile fabric |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112899929A (en) * | 2021-01-13 | 2021-06-04 | 广州培慧纺织业有限公司 | Antistatic textile fabric surface treatment process |
| CN113249893A (en) * | 2021-04-13 | 2021-08-13 | 何佩桦 | Weaving line belt cleaning device behind weaving desizing |
| CN115125684A (en) * | 2022-05-23 | 2022-09-30 | 湖州丝艺丝绸股份有限公司 | Silk surface treatment device with residual liquid recycling function |
| CN115216902A (en) * | 2022-06-07 | 2022-10-21 | 泉州鹏泰服饰有限公司 | Cleaning equipment and cleaning process for stretched fabric |
| CN117628861A (en) * | 2024-01-27 | 2024-03-01 | 新乡市新科防护科技有限公司 | Production process and equipment of antibacterial ultraviolet-proof fabric |
-
2019
- 2019-12-27 CN CN201911378009.5A patent/CN110983697A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112899929A (en) * | 2021-01-13 | 2021-06-04 | 广州培慧纺织业有限公司 | Antistatic textile fabric surface treatment process |
| CN112899929B (en) * | 2021-01-13 | 2023-01-24 | 富睿纺织品(上海)有限公司 | Antistatic textile fabric surface treatment process |
| CN113249893A (en) * | 2021-04-13 | 2021-08-13 | 何佩桦 | Weaving line belt cleaning device behind weaving desizing |
| CN113249893B (en) * | 2021-04-13 | 2022-12-27 | 长兴欣皓纺织有限公司 | Weaving line belt cleaning device behind weaving desizing |
| CN115125684A (en) * | 2022-05-23 | 2022-09-30 | 湖州丝艺丝绸股份有限公司 | Silk surface treatment device with residual liquid recycling function |
| CN115216902A (en) * | 2022-06-07 | 2022-10-21 | 泉州鹏泰服饰有限公司 | Cleaning equipment and cleaning process for stretched fabric |
| CN117628861A (en) * | 2024-01-27 | 2024-03-01 | 新乡市新科防护科技有限公司 | Production process and equipment of antibacterial ultraviolet-proof fabric |
| CN117628861B (en) * | 2024-01-27 | 2024-04-05 | 新乡市新科防护科技有限公司 | Production process and equipment of antibacterial ultraviolet-proof fabric |
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Application publication date: 20200410 |