Novel tile preparation device
Technical Field
The invention relates to the technical field of tile manufacturing, in particular to a novel tile manufacturing device.
Background
Along with the rapid development of social economy, the requirements of people on building materials are higher and higher, the quality of tiles is improved, the tiles are important roof waterproof materials, are generally fired by soil and are also made of materials such as cement, and are arched, flat or semi-cylindrical in shape and the like and used for building houses, the tiles are placed in a mold by people, the tile mud for making the tiles can be pressed to obtain the initial shape of the tiles, and the tiles are fired by a kiln to obtain finished tiles.
However, the existing tile manufacturing method is generally operated manually, the labor amount is large, the production efficiency is low, and the quality of tiles is not high; thus, the existing requirements are not met, and a novel tile making device is provided for the requirements.
Disclosure of Invention
The invention aims to provide a novel tile manufacturing device to solve the problems that the existing tile manufacturing method in the background art is usually operated manually, the labor amount is large, the production efficiency is low, the quality of tiles is not high, and the like.
In order to achieve the purpose, the invention provides the following technical scheme: a novel tile manufacturing device comprises four cutting knife rests, wherein four tile manufacturing model mechanisms are mounted on one side of each cutting knife rest, each tile manufacturing model mechanism comprises a die, a handle and a side adjusting limiting block, the handles are mounted at two ends of the die, the side adjusting limiting blocks are mounted on two sides of the die, a supporting main plate ring is mounted on the lower end face of each tile manufacturing model mechanism, a middle connecting frame is mounted on the inner side of the supporting main plate ring, and a bottom supporting mechanism is mounted on the upper end face of the middle connecting frame;
the bottom supporting mechanism comprises supporting legs, a motor mounting frame, a stepping motor, pulleys, a steering sliding plate, a connecting shaft and a shaft end fixing plate, the connecting shaft is mounted on the inner side of the shaft end fixing plate, the stepping motor is mounted at the lower end of the connecting shaft, the motor mounting frame is mounted on the lower end face of the stepping motor, the supporting legs are mounted at four end angles of the motor mounting frame, the pulleys are arranged on the upper end face of the supporting legs, the steering sliding plate is mounted on the upper end face of each pulley, an automatic filling mechanism is mounted on the outer side of one of the supporting legs and comprises a mud filling box, a mud pressing plate, a second oil cylinder supporting plate, a box body supporting column and a second hydraulic rod, the mud filling box is mounted on the upper end face of the box body supporting column, the mud pressing plate is mounted on the inner side of the mud filling box, the second hydraulic rod is mounted on the upper, pressing mechanisms are installed on the outer sides of the two symmetrically arranged supporting legs in the supporting legs, and a tile mud cutting mechanism is installed on one side of each pressing mechanism.
Preferably, pressing mechanism includes that support frame, antiseized ash are placed package, first hydraulic stem, first hydro-cylinder backup pad, antiseized ash and are placed cover, altitude mixture control board and tile briquetting, the tile briquetting is installed to the lower terminal surface of first hydraulic stem, first hydro-cylinder backup pad is installed in the outside of first hydraulic stem lower extreme, the support frame is all installed at the both ends of terminal surface under the first hydro-cylinder backup pad, the inboard of first hydro-cylinder backup pad one end is installed and is prevented gluing the ash and place the cover, antiseized ash is placed the outside of cover lower extreme and is installed altitude mixture control board, it installs antiseized ash and places the package to prevent gluing the ash and place the inboard of cover bottom.
Preferably, tile mud cutting mechanism is including cutting support, altitude mixture control cover, vertical connecting plate, cutting board, mud scraping block, guide post, spring mounting cover and coupling spring, altitude mixture control cover is installed to the inboard of cutting support one end, vertical connecting plate is installed to the inboard of altitude mixture control cover, cutting board is installed to one side of vertical connecting plate bottom, cutting board's up end is installed the spring mounting cover, coupling spring is installed to the inboard of spring mounting cover, coupling spring's lower terminal surface is installed and is scraped the mud piece, the guide post is all installed to the inboard of scraping mud piece both ends.
Preferably, four end corners of the middle connecting frame are welded and fixed on the inner side of the supporting main plate ring, a positioning groove is formed in the upper end face of the middle connecting frame, and the upper end of the connecting shaft penetrates through the positioning groove and is fixedly connected with the shaft end fixing plate through screws.
Preferably, the up end that supports the mainboard ring and adjust the stopper with the side all is provided with waist type hole, the side is adjusted the stopper and is run through waist type jogged joint through the bolt and fix the up end at the support mainboard ring, one side that the stopper was adjusted to the side is provided with the arc wall, the both sides of mould all extend to the inboard of arc wall, the up end of mould is provided with the die cavity.
Preferably, the lower extreme welded fastening of box support column is in the outside of one of them supporting leg, fill mud box welded fastening is at the up end of box support column, the lower extreme of filling mud box is provided with the discharge gate, second hydro-cylinder backup pad welded fastening is in the inboard of filling mud box upper end, the second hydraulic stem passes through the up end of screw connection fixation at second hydro-cylinder backup pad.
Preferably, the supporting legs are welded and fixed at four end angles of the motor mounting frame, the stepping motor is fixed on the upper end face of the motor mounting frame through screw connection, and the supporting legs are connected with the pulleys through bearings.
Preferably, the both ends of first hydro-cylinder backup pad are all fixed at the up end of support frame through the screw connection, the up end of support frame is provided with the guiding hole, it runs through the guiding hole and fixes the inboard in altitude mixture control board one end through threaded connection to prevent gluing the ash and place the cover, altitude mixture control board's other end welded fastening is at the up end of tile briquetting.
Preferably, the filter screen is arranged on the inner side of the anti-sticking ash containing sleeve, and the upper end of the anti-sticking ash containing bag is fixed on the inner side of the lower end of the anti-sticking ash containing sleeve through a screw.
Preferably, the height adjusting sleeve is provided with waist type hole with the outside of vertical connecting plate, the cutting board passes through the screw connection to be fixed in one side of vertical connecting plate lower extreme, it is connected with the cutting board through coupling spring to scrape the mud piece, the outside of guide post lower extreme is provided with the screw thread, the guide post passes through threaded connection to be fixed in the inboard at scraping mud piece both ends.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the pug for manufacturing the tiles is placed on the inner side of the mud filling box, so that one-time filling and multiple-time use are realized, waist-shaped holes are formed in the upper end surfaces of the main supporting plate ring and the side adjusting limiting blocks, the mud filling box is suitable for manufacturing tiles with different sizes, and the height of the ash sticking prevention placing bag is adjusted according to the thickness of a mold;
2. according to the tile mud filling machine, the mud pressing plate is driven by the second hydraulic rod to press tile mud on the inner side of the mud filling box, the blade arranged on one side of the cutting knife rest is used for cutting the tile mud, redundant tile mud is scraped through the bottom end of the cutting plate, meanwhile, the connecting spring plays a role in pushing the mud scraping block, the tile mud is separated from the cutting plate, the phenomenon of tile mud accumulation is avoided, the whole tile mud filling machine can be automatically operated, the production efficiency is high, and the workload is reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a top view of the present invention as a whole;
FIG. 3 is a side view of the present invention in its entirety;
FIG. 4 is a schematic view of the overall structure of the present invention in partial cross section;
FIG. 5 is a schematic view of the automatic filling mechanism of the present invention in a partial cross-sectional configuration;
fig. 6 is a schematic view of a partial cross-sectional structure of the tile mud cutting mechanism of the present invention.
In the figure: 1. a bottom support mechanism; 101. supporting legs; 102. a motor mounting bracket; 103. a stepping motor; 104. a pulley; 105. a steering slide plate; 106. a connecting shaft; 107. a shaft end fixing plate; 2. a support main plate ring; 3. a tile making model mechanism; 301. a mold; 302. a handle; 303. a side adjusting limiting block; 4. a pressing mechanism; 401. a support frame; 402. placing the bag for preventing ash adhesion; 403. a first hydraulic lever; 404. a first cylinder support plate; 405. the ash sticking prevention placing sleeve; 406. a height adjustment plate; 407. pressing tiles; 5. a tile mud cutting mechanism; 501. cutting the stent; 502. a height adjusting sleeve; 503. a vertical connecting plate; 504. cutting the board; 505. scraping mud blocks; 506. a guide post; 507. a spring mounting sleeve; 508. a connecting spring; 6. an automatic filling mechanism; 601. a mud filling box; 602. pressing a mud plate; 603. a second cylinder support plate; 604. a box body supporting column; 605. a second hydraulic rod; 7. a middle connecting frame; 8. a cutting knife rest.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Referring to fig. 1 to 6, an embodiment of the present invention includes: a novel tile manufacturing device comprises four cutting knife rests 8, four tile manufacturing model mechanisms 3 are installed on the cutting knife rests 8, each tile manufacturing model mechanism 3 comprises a die 301, a handle 302 and a side edge adjusting limiting block 303, the middle parts of the outer sides of the dies 301 are respectively provided with the handle 302, the left side and the right side of each die 301 are respectively provided with the side edge adjusting limiting block 303, the upper end surfaces of a supporting main plate ring 2 and the side edge adjusting limiting blocks 303 are respectively provided with a waist-shaped hole, the side edge adjusting limiting blocks 303 penetrate through the waist-shaped holes through bolts to be connected and fixed on the upper end surface of the supporting main plate ring 2, one side of the side edge adjusting limiting block 303 is provided with an arc-shaped groove, the two sides of each die 301 extend to the inner side of the arc-shaped groove, so that the side edge adjusting limiting blocks 303 can position the dies 301, the tile manufacturing device, the inner side of the supporting main plate ring 2 is provided with a middle connecting frame 7, and the upper end surface of the middle connecting frame 7 is provided with a bottom supporting mechanism 1;
the bottom supporting mechanism 1 comprises supporting legs 101, a motor mounting frame 102, a stepping motor 103, pulleys 104, a steering sliding plate 105, a connecting shaft 106 and a shaft end fixing plate 107, the connecting shaft 106 is mounted on the inner side of the shaft end fixing plate 107, the stepping motor 103 is mounted at the lower end of the connecting shaft 106, the motor mounting frame 102 is mounted on the lower end face of the stepping motor 103, the supporting legs 101 are mounted at four end corners of the motor mounting frame 102, the pulleys 104 are arranged on the upper end faces of the supporting legs 101, the steering sliding plate 105 is mounted on the upper end face of the pulleys 104, an automatic filling mechanism 6 is mounted on the outer side of one of the supporting legs 101, the automatic filling mechanism 6 comprises a mud filling box 601, a mud pressing plate 602, a second oil cylinder supporting plate 603, a box supporting column 604 and a second hydraulic rod 605, the mud filling box 601 is mounted on the upper end face of the box supporting column 604, the pressing plate 602, second hydro-cylinder backup pad 603 is installed in the outside of second hydraulic stem 605 lower extreme, and pressing means 4 is installed in the outside of two other supporting legs 101, can carry out the pressfitting of placing with tile mud of anti-sticking ash through pressing means 4 to mould 301, and tile mud cutting mechanism 5 is installed to one side of pressing means 4, wholly fills, pressfitting and cutting tile mud through automatic, reduces manually operation's the amount of labour, improves production efficiency, the tile high quality.
Pressing mechanism 4 includes support frame 401, package 402 is placed to antiseized ash, first hydraulic stem 403, first cylinder support plate 404, cover 405 is placed to antiseized ash, altitude mixture control board 406 and tile briquetting 407, tile briquetting 407 is installed to the lower terminal surface of first hydraulic stem 403, first cylinder support plate 404 is installed in the outside of first hydraulic stem 403 lower extreme, support frame 401 is all installed at the both ends of terminal surface under first cylinder support plate 404, antiseized ash is installed to the inboard of first cylinder support plate 404 one end and is placed cover 405, antiseized ash is placed the outside of cover 405 lower extreme and is installed altitude mixture control board 406, antiseized ash is placed the inboard of cover 405 bottom and is installed antiseized ash and place package 402, can carry out the pressfitting of placing and the tile mud of antiseized ash to mould 301 through pressing mechanism 4.
Tile mud cutting mechanism 5 is including cutting support 501, height adjusting sleeve 502, vertical connecting plate 503, cutting board 504, scrape mud piece 505, guide post 506, spring mounting cover 507 and coupling spring 508, height adjusting sleeve 502 is installed to the inboard of cutting support 501 one end, vertical connecting plate 503 is installed to height adjusting sleeve 502's inboard, cutting board 504 is installed to one side of vertical connecting plate 503 bottom, spring mounting cover 507 is installed to the up end of cutting board 504, coupling spring 508 is installed to the inboard of spring mounting cover 507, mud piece 505 is scraped to the lower terminal surface of coupling spring 508, guide post 506 is all installed to the inboard of scraping mud piece 505 both ends, can scrape unnecessary tile mud through tile mud cutting mechanism 5, improve tile preparation quality.
The working principle is as follows: when the device is used, whether the functions of all parts are intact is checked, pug for manufacturing tiles is placed on the inner side of a mud filling box 601, anti-sticking ash is placed on the inner side of an anti-sticking ash placing sleeve 405, a die 301 is placed on the upper end surface of a supporting main plate ring 2, a side adjusting limiting block 303 is adjusted according to the size of the die 301, waist-shaped holes are formed in the upper end surfaces of the supporting main plate ring 2 and the side adjusting limiting block 303, an arc-shaped groove is formed in one side of the side adjusting limiting block 303, two sides of the die 301 extend to the inner side of the arc-shaped groove, the die 301 is positioned by the side adjusting limiting block 303, a power supply is switched on, the stepping motor 103 is started, the stepping motor 103 drives a connecting shaft 106 to rotate, a shaft end fixing plate 107 is fixed on the upper end surface of a middle connecting frame 7 through screws, and the middle connecting shaft 106 drives the, when the mold 301 rotates to the position below the anti-sticking ash containing bag 402, the first hydraulic rod 403 is started to enable the first hydraulic rod 403 to push the tile pressing block 407 and the height adjusting plate 406 to move downwards, the height of the anti-sticking ash containing bag 402 is adjusted according to the thickness of the mold 301, specifically, the anti-sticking ash containing sleeve 405 is fixed on the inner side of one end of the height adjusting plate 406 through threaded connection, the height of the anti-sticking ash containing bag 402 is adjusted, the tile pressing block 407 compresses tile mud conveniently, the anti-sticking ash containing bag 402 is in close contact with the mold 301, anti-sticking ash filtered on the inner side of the anti-sticking ash containing bag 402 enters a mold groove arranged on the upper end surface of the mold 301, the stepping motor 103 is started again to enable the mold 301 to rotate to the lower end surface of the mud filling box 601, the second hydraulic rod 605 is started to enable the second hydraulic rod 605 to drive the mud pressing plate 602 to press the tile mud on, the tile mud enters the inner side of a model groove of a mould 301 through a discharge hole arranged at the lower end of a mud filling box 601, a stepping motor 103 is started, a blade arranged at one side of a cutting knife rest 8 divides the tile mud filled in the mould 301 below the mud filling box 601, the height of the cutting knife rest 8 is lower than the lowest point of a mud scraping block 505, the interference with the mud scraping block 505 when the cutting knife rest 8 rotates is avoided, when the mould 301 rotates to the position below a tile pressing block 407, a first hydraulic rod 403 is started, the tile pressing block 407 is driven by the first hydraulic rod 403 to downwards press the tile mud, the tile mud is fully filled in the inner side of the model groove, the stepping motor 103 is started, the tile mud after lamination is in contact with a tile mud cutting mechanism 5, redundant tile mud is scraped through the bottom end of a cutting plate 504, and meanwhile, a connecting spring 508 plays a role in pushing the mud scraping block 505, make tile mud and cutting board 504 separation, avoid causing the accumulational phenomenon of tile mud, when supporting main board ring 2 and stopping, take out mould 301 through handle 302, the upset, and then take out the tile that will make.
Example 2
On the basis of embodiment 1, please refer to fig. 1 to 6, an embodiment of the present invention: the utility model provides a novel tile making devices, further, the equal welded fastening in the inboard that supports main board ring 2 in four end angles of middle part link 7, the up end of middle part link 7 is provided with the constant head tank, and the constant head tank is run through to the upper end of connecting axle 106 and is connected fixedly through screw and axle head fixed plate 107, and accessible axle head fixed plate 107 carries on spacingly to middle part link 7, improves the stability of middle part link 7 when rotatory.
Further, the up end that supports mainboard ring 2 and limit stopper 303 all is provided with waist type hole with the side, limit stopper 303 is adjusted to the side runs through waist type jogged joint through the bolt and fixes the up end at support mainboard ring 2, one side that limit stopper 303 was adjusted to the side is provided with the arc wall, the both sides of mould 301 all extend to the inboard of arc wall, the up end of mould 301 is provided with the die cavity for limit stopper 303 is adjusted to the side and is fixed a position mould 301, be applicable to not unidimensional tile preparation.
Further, the lower extreme welded fastening of box support column 604 is in the outside of one of them supporting leg 101, and mud filling box 601 welded fastening is in the up end of box support column 604, and mud filling box 601's lower extreme is provided with the discharge gate, and second hydro-cylinder backup pad 603 welded fastening is in the inboard of mud filling box 601 upper end, and second hydraulic stem 605 passes through the screw connection to be fixed in the up end of second hydro-cylinder backup pad 603, can realize once filling tile mud, repetitious usage and preparation tile.
Further, supporting leg 101 welded fastening is at four end angles of motor mounting bracket 102, and step motor 103 passes through the screwed connection to be fixed at the up end of motor mounting bracket 102, and supporting leg 101 passes through the bearing with pulley 104 to be connected, drives the structure through step motor 103 and rotates, and supporting leg 101 supports and leads with pulley 104.
Further, the both ends of first hydro-cylinder backup pad 404 are all fixed at the up end of support frame 401 through bolted connection, and the up end of support frame 401 is provided with the guiding hole, and antiseized ash is placed cover 405 and is run through the guiding hole and fix the inboard in altitude mixture control board 406 one end through threaded connection, and altitude mixture control board 406's other end welded fastening is at tile briquetting 407's up end, can place the height of cover 405 to antiseized ash as required and adjust convenient to use.
Further, the inboard that cover 405 was placed to antiseized ash is provided with the filter screen, and antiseized ash is placed the upper end of package 402 and is passed through the screwed connection and fix in the inboard that cover 405 lower extreme was placed to antiseized ash, can carry out prefilter to antiseized ash, guarantees that the inboard that antiseized ash got into mould 301 does not lead to the fact the deformation of tile.
Further, height-adjusting sleeve 502 is provided with waist type hole with the outside of vertical connecting plate 503, cutting plate 504 passes through the one side of screw connection fixed at vertical connecting plate 503 lower extreme, it is connected with cutting plate 504 through coupling spring 508 to scrape mud piece 505, the outside of guide post 506 lower extreme is provided with the screw thread, guide post 506 passes through threaded connection to be fixed in the inboard of scraping mud piece 505 both ends, accessible waist type hole is adjusted vertical connecting plate 503's height, and coupling spring 508 plays the pushing action to scraping mud piece 505, make tile mud and cutting plate 504 separate, avoid causing the accumulational phenomenon of tile mud.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.