Composite block board and manufacturing method thereof
Technical Field
The invention relates to the technical field of core-board manufacturing, in particular to a composite core-board and a manufacturing method thereof.
Background
The laminated wood board has the characteristics of good screw holding force, high strength, hardness, sound absorption, heat insulation and the like, and has low water content, simple and convenient processing and most extensive application. The facing materials used in the production of the existing core-board mainly comprise:
1) the wood veneer is 0.10-0.75 mm thick, and the wood species include poplar, peach blossom core wood, sophora japonica and the like;
2) the thickness is 0.2-0.6 mm, such as scientific wood veneer;
3) the thickness is 1~ 3mm high density fiberboard.
When the veneer material is used, the upper surface and the lower surface of the core-board are coated with glue and adhered to the coated surface, and the base material is formed by pressing through working procedures of cold pressing, hot pressing and the like. The base material or finished veneer product pressed and pasted by the two facing materials 1) and 2) has the defects of poor surface flatness, low surface bonding strength, high water content, dimensional stability, crack resistance, poor cold and hot cycle resistance and the like. The board base material or finished veneer product pressed and pasted by the facing material in the step 3) has the problems of formaldehyde pollution, lower surface bonding strength, larger water absorption thickness expansion rate, larger thickness, higher production cost and the like.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the composite block board prepared by the method has the advantages of good flatness, high surface bonding strength, low water content, good dimensional stability, crack resistance and cold and hot cycle resistance, and can reduce the production cost.
The technical scheme adopted by the invention is as follows: provided is a method for manufacturing a composite block board, including the steps of:
uniformly stirring wood shavings or wood fibers and an adhesive, wherein the adhesive is a mixture of a polyurethane adhesive, an aldehyde-free biomass adhesive, urea formaldehyde, phenolic aldehyde, melamine formaldehyde, a waterproof agent, a mildew preventive and a tackifier; when the wood shaving is used, the glue application amount of the adhesive is 7-35% of the weight of the wood shaving, the waterproof agent is 0.05-3.4% of the weight of the wood shaving, the mildew preventive is 0.01-4.5% of the weight of the wood shaving, and the water content of the wood shaving is dried to 5-12% after the wood shaving and the adhesive are stirred; when the wood fiber is used, the glue application amount is 7-35% of the weight of the wood fiber, the waterproof agent is 0.3-0.6% of the weight of the wood fiber, the mildew preventive is 0.1-0.4% of the weight of the wood fiber, and the water content of the fiber is dried to 3-15% after being stirred with the adhesive.
And secondly, paving the stirred wood shavings or wood fibers on two plate surfaces of the block board, and performing high-temperature hot pressing to prepare the wood shavings-combined block board or the wood fiber-combined block board, wherein the hot pressing temperature is 100-150 ℃, the hot pressing pressure and time are divided into three sections, the first section pressure is 0.7-0.9 MPa, the time is 3-10 min, the second section pressure is 0.3-0.5 MPa, the time is 1-10 min, and the third section pressure is 0.0-0.3 MPa, and the time is 1-10 min.
Step three, after hot pressing, the composite blockboard is cooled for more than 5min by air blowing, and then the board is collected and stacked; the wood fiber composite block board is naturally cured for more than 7 days, then edge sawing and sanding are carried out to fix the thickness, and the board thickness error is controlled to be +/-0.1 mm.
The size of the sieve mesh of the wood shavings is 0.11 x 0.11-1.53 x 1.53mm, and the thickness of the wood fibers is 0.2-0.6 mm.
The paving amount of the wood shavings is 0.5kg/m 2-3.5 kg/m2, and the paving thickness is 1mm-3 mm; the paving amount of the wood fiber is 0.7kg/m 2-3.9 kg/m2, and the paving thickness is 1mm-3 mm.
The invention provides a composite core-board manufactured by the manufacturing method.
The invention has the following beneficial effects:
1. the composite core-board has the advantages of good flatness, high surface bonding strength, low water content, dimensional stability, crack resistance and good cold and hot cycle resistance.
2. The polyurethane adhesive, the formaldehyde-free biomass adhesive, the urea formaldehyde, the phenolic aldehyde, the melamine formaldehyde, the waterproof agent, the mildew preventive and the tackifier are mixed, so that the water absorption thickness expansion rate is low, the thickness can be below 1mm, and the production cost is low.
3. The wood shavings and the wood fibers are mixed with the glue and paved on the surface of the laminated wood board for hot pressing forming, the surface of the laminated wood board does not need to be coated with the glue, and the production cost is saved.
4. The wood shavings and the wood fibers can be prepared by using production waste materials such as twigs, small-diameter wood and the like, so that the waste materials are changed into valuable materials, and the problem of lack of wood raw materials is solved.
5. Under the condition that the thickness of the finished product is not changed, the thickness of the laminated wood board for direct sticking is reduced, and the production cost is saved.
Detailed Description
The present invention will be described in detail with reference to specific examples.
Example 1
A method of manufacturing a composite core-board, comprising the steps of:
uniformly stirring wood shavings and an adhesive, wherein the adhesive is a mixture of a polyurethane adhesive, a formaldehyde-free biomass adhesive, urea formaldehyde, phenolic aldehyde, melamine formaldehyde, a waterproof agent, a mildew preventive and a tackifier; the glue application amount of the adhesive is 7-35% of the weight of the wood shavings, the waterproof agent is 0.05-3.4% of the weight of the wood shavings, the mildew preventive is 0.01-4.5% of the weight of the wood shavings, and the water content of the shavings is dried to 5-12% after being stirred with the adhesive; the size of the sieve mesh of the wood shavings is 0.11 x 0.11-1.53 x 1.53mm, and the wood shavings can be planted except paulownia trees, such as poplar, eucalyptus, miscellaneous trees and the like.
Paving the stirred wood shavings on two plate surfaces of the block board, and performing high-temperature hot pressing to prepare the wood shavings composite block board, wherein the hot pressing temperature is 100-150 ℃, the hot pressing pressure and time are divided into three sections, the first section pressure is 0.7-0.9 MPa, the time is 3-10 min, the second section pressure is 0.3-0.5 MPa, the time is 1-10 min, and the third section pressure is 0.0-0.3 MPa, and the time is 1-10 min. The laying amount of the wood shavings is 0.5kg/m2~3.5kg/m2The paving thickness is 1mm-3mm, and the thickness of the joinery board is 12-18 mmThe core of the core-board is formed by assembling solid wood laths with certain thickness in a way that the length direction is in finger joint or butt joint and the width direction is in butt joint, wherein the solid wood laths are planted with poplar, eucalyptus, fir and the like.
Step three, after hot pressing, the composite blockboard is cooled for more than 5min by air blowing, and then the board is collected and stacked;
example 2
A method of manufacturing a composite core-board, comprising the steps of:
uniformly stirring wood fibers and an adhesive, wherein the adhesive is a mixture of a polyurethane adhesive, a formaldehyde-free biomass adhesive, urea formaldehyde, phenolic aldehyde, melamine formaldehyde, a waterproof agent, a mildew preventive and a tackifier; the glue application amount of the adhesive is 7-35% of the weight of the wood fiber, the waterproof agent is 0.05-3.4% of the weight of the wood fiber, the mildew preventive is 0.01-4.5% of the weight of the wood fiber, and the water content of the wood fiber is dried to 3-15% after being stirred with the adhesive; the thickness of the wood fiber is 0.2-0.6 mm, and the wood fiber can be planted in any types except paulownia, such as poplar, eucalyptus, miscellaneous trees and the like.
Paving the stirred wood fibers on two plate surfaces of the core-board, and performing high-temperature hot pressing to prepare the wood fiber composite core-board, wherein the hot pressing temperature is 100-150 ℃, the hot pressing pressure and time are divided into three sections, the first section pressure is 0.7-0.9 MPa, the time is 3-10 min, the second section pressure is 0.3-0.5 MPa, the time is 1-10 min, and the third section pressure is 0.0-0.3 MPa, and the time is 1-10 min. The wood fiber paving amount is 0.7kg/m 2-3.9 kg/m2, the paving thickness is 1mm-3mm, the thickness of the core board is 12-18 mm, the length is (2450-2750) mm (1230-1310) mm, the core of the core board is formed by finger joint or butt joint in the length direction and butt joint in the width direction of a solid wood strip with a certain thickness, and the solid wood strip is planted with poplar, eucalyptus, fir and the like.
Step three, after hot pressing, the composite blockboard is cooled for more than 5min by air blowing, and then the board is collected and stacked; the wood fiber composite block board is naturally cured for more than 7 days, then edge sawing and sanding are carried out to fix the thickness, and the board thickness error is controlled to be +/-0.1 mm.
The composite blockboard manufactured by the manufacturing methods of the two embodiments has the advantages of good flatness, high surface bonding strength, low water content, good dimensional stability, crack resistance and good cold and hot cycle resistance.
The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention should be covered by the present patent.
The following are the results of the composite core-board tests made in the two examples.
Example 1
Example 2