CN110976416A - A scrubbing equipment for miniature precision part - Google Patents
A scrubbing equipment for miniature precision part Download PDFInfo
- Publication number
- CN110976416A CN110976416A CN201911312928.2A CN201911312928A CN110976416A CN 110976416 A CN110976416 A CN 110976416A CN 201911312928 A CN201911312928 A CN 201911312928A CN 110976416 A CN110976416 A CN 110976416A
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- Prior art keywords
- fixed
- arc
- cell body
- ultrasonic
- ultrasonic wave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2203/00—Details of cleaning machines or methods involving the use or presence of liquid or steam
- B08B2203/002—Details of cleaning machines or methods involving the use or presence of liquid or steam the liquid being a degassed liquid
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of machining auxiliary equipment and discloses decontamination equipment for miniature precision parts. Through the setting of arc cell body and fixed screen frame for with the thick washtrough of ultrasonic wave, smart washtrough and steam bath washtrough even as an organic whole, and through the setting of chain, make fixed screen frame remove in the arc cell body, get into in proper order and wash roughly, the process is washed and bathes to the smart washing of washing, the fixed screen frame that has reduced operating personnel's repetition and will deposit precision parts trades the process in groove, a large amount of time has been saved, the efficiency of cleaning to precision parts is improved, the cost of labor is reduced.
Description
Technical Field
The invention relates to the technical field of machining auxiliary equipment, in particular to decontamination equipment for miniature precision parts.
Background
The industrial cleaning means that the industrial product is polluted by various liquid and solid pollutants in the production, use and storage processes, the pollutants are removed by means of physics, chemistry, machinery and the like, so that the industrial product obtains a certain degree of cleanness, when the traditional machine parts are cleaned, cutting lubricating liquid and metal chips on the surfaces of the parts are mainly cleaned before the machine is assembled, the dimensional tolerance is larger in assembly, the precision is not high, the pollutants are not very sensitive, but along with the improvement of the product quality, particularly, the high-technology product has the characteristics of high performance, high reliability, high precision, high integration and miniaturization, the cleanness is very sensitive, the micro pollution can seriously affect the performance, the quality, the service life and the reliability of the product, at present, the pollution removing cleaning is carried out on the micro precision parts by adopting a multi-groove ultrasonic gas phase cleaning machine, the principle is that an ultrasonic rough washing tank, an ultrasonic fine washing tank and a steam bath washing tank are integrated in a relatively closed box body, then parts are sequentially put into the box body for cleaning, but some defects exist in the using process of the ultrasonic fine washing tank, and the ultrasonic fine washing tank comprises the following components:
one of them, washing tank among the multislot ultrasonic wave gas phase cleaning machine relies on the side to connect each other for the ascending stainless steel cell body of a plurality of independent openings, so when causing to wash the part, needs the manual work to shift the part, gets into next cleaning process, causes the cleaning efficiency low, and the cost of labor is big, simultaneously, will wash in the process concentrates on the less cell body of relative volume, can't wash in batches greatly, further limits the cleaning efficiency of part.
Secondly, ultrasonic transducer among the multislot ultrasonic wave gas phase cleaning machine installs in the bottom of washing tank, upwards propagates perpendicularly with the radiant energy that the ultrasonic wave produced, behind the washing solvent in the washing tank, outwards transmits from the opening of washing tank, causes the utilization ratio of ultrasonic wave low on the one hand, and on the other hand, a large amount of outwards transmissions of ultrasonic wave cause external instrument and operating personnel's damage.
Disclosure of Invention
The invention provides decontamination equipment for miniature precision parts, which has the advantages of low energy consumption, good protection performance and high automation degree, can clean and decontaminate the precision parts in large batch, and solves the problems in the background technology.
The invention provides the following technical scheme: the utility model provides a scrubbing equipment for miniature precision part, includes arc cell body, sprocket, washing solvent recovery tank and box, arc cell body fixed mounting is on the box, the sprocket has two and symmetrical parallel movable mounting at the both ends of arc cell body, washing solvent recovery tank and the left part fixed connection of arc cell body, the bilateral symmetry fixed mounting of the inside bottom surface of arc cell body has the arc track strip, movable mounting has the small rail car on the arc track strip, the last fixed surface of small rail car installs fixed net frame, the middle part fixed mounting of arc cell body inner chamber has the ultrasonic radiation source, the chain takes turns to movable joint has the chain, and the chain passes from the inside of arc cell body, the middle part fixed mounting of arc cell body inner chamber bottom surface has the supporting wheel, the middle part fixed mounting of fixed net frame upper surface has the mount, the joint has fixed locking lever on the mount, the fixed frame is in transmission connection with the chain through a fixed lock rod.
Preferably, the installation platform, the thick washtrough of ultrasonic wave and the fine washtrough of ultrasonic wave have been seted up from a left side to the right side in proper order on the arc cell body, wash the solvent accumulator and be located the thick washtrough right side of ultrasonic wave and with the bottom surface fixed connection of arc cell body, the liquid level height in the thick washtrough of ultrasonic wave is higher than fixed screen frame and is less than with the chain, the height of the inlet of washing the solvent accumulator is the same with the thick washtrough liquid level height of ultrasonic wave, the liquid level height in the fine washtrough of ultrasonic wave is the same with the arch bottom surface height that is located between the thick washtrough of ultrasonic wave and the fine washtrough of ultrasonic wave.
Preferably, the middle part of the fixed net frame is provided with a through hole with a certain height, and the height of the chain is smaller than that of the through hole on the fixed net frame.
Preferably, the ultrasonic radiation source includes stainless steel vibrating tube, fixed four side's pipe and ultrasonic transducer, the ultrasonic radiation source has two and respectively fixed mounting at the middle part of the thick washtrough of ultrasonic wave and the fine washtrough of ultrasonic wave, the both ends and the arc cell body fixed connection of stainless steel vibrating tube, the both ends of fixed four side's pipe respectively with the middle part fixed connection at stainless steel vibrating tube both ends, ultrasonic transducer evenly is array fixed mounting between stainless steel vibrating tube and fixed four side's pipe, ultrasonic transducer's orientation and the inside four corners one-to-one of arc cell body.
Preferably, the arc-shaped groove body can be divided into two layers, namely an inner stainless steel layer and an outer damping layer.
Preferably, a part of the arc-shaped track strip is fixedly arranged in the arc-shaped groove body, and the other part of the arc-shaped track strip is positioned outside the arc-shaped groove body and forms circulation in an end-to-end connection mode.
Preferably, the cleaning solvent is subjected to vacuum degassing before injection.
Preferably, the spring is movably sleeved on the fixed lock rod and positioned on the right side of the fixed frame.
Preferably, the chain wheel and the supporting wheel are respectively and uniformly fixedly provided with teeth, and the lower half parts of the teeth are fixedly provided with magnets.
The invention has the following beneficial effects:
1. through the setting of arc cell body and fixed screen frame for with the thick washtrough of ultrasonic wave, smart washtrough and steam bath washtrough even as an organic whole, and through the setting of chain, make fixed screen frame remove in the arc cell body, get into in proper order and wash roughly, the process is washed and bathes to the smart washing of washing, the fixed screen frame that has reduced operating personnel's repetition and will deposit precision parts trades the process in groove, a large amount of time has been saved, the efficiency of cleaning to precision parts is improved, the cost of labor is reduced.
2. Through arc cell body and ultrasonic radiation source's setting, make ultrasonic transducer transmit the four corners of arc cell body through stainless steel vibration pipe, wash the solvent and cover in the arc cell body comprehensively, make the ultrasonic wave reflect the inside of arc cell body, strengthen cavitation effect and the oscillation frequency of washing the solvent between washing solvent and the precision part, improve cleaning performance and the cleaning efficiency to the precision part, the outside damping layer of arc cell body simultaneously carries out the separation and eliminates the ultrasonic radiation that sees through arc cell body stainless steel layer, avoid the outside transmission of ultrasonic wave, and then reduce the harm to other equipment and operating personnel.
Drawings
FIG. 1 is a front view of a partial schematic of the structure of the present invention;
FIG. 2 is a schematic side view of the structure of the present invention;
FIG. 3 is a schematic front view of the structure of the present invention;
FIG. 4 is a schematic view of an ultrasonic radiation source of the present invention;
FIG. 5 is a schematic side view of the chain and the mounting bracket assembly of the present invention;
FIG. 6 is a schematic view of the chain and the fixing frame of the present invention;
FIG. 7 is an enlarged schematic view of A in FIG. 3 according to the present invention;
FIG. 8 is an enlarged view of B in FIG. 3 according to the present invention.
In the figure: 1. an arc-shaped groove body; 2. an ultrasonic rough washing tank; 3. an ultrasonic fine washing tank; 4. an installation table; 5. an arc-shaped track strip; 6. a rail trolley; 7. fixing the screen frame; 8. an ultrasonic radiation source; 81. a stainless steel vibrating tube; 82. fixing the square pipe; 83. an ultrasonic transducer; 9. a sprocket; 10. a chain; 11. a support wheel; 12. cleaning a solvent recovery tank; 13. a fixed mount; 14. a fixed lock bar; 15. and (4) a box body.
Detailed Description
The invention will be described in detail with reference to the accompanying drawings
Technical solutions in the embodiments are clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, a decontamination apparatus for miniature precision parts comprises an arc-shaped tank body 1, a chain wheel 9, a cleaning solvent recovery tank 12 and a tank body 15, wherein the arc-shaped tank body 1 is fixedly installed on the tank body 15, the chain wheel 9 is provided with two symmetrical parallel movable installations at two ends of the arc-shaped tank body 1, the cleaning solvent recovery tank 12 is fixedly connected with the left part of the arc-shaped tank body 1, arc-shaped track bars 5 are symmetrically and fixedly installed at two sides of the inner bottom surface of the arc-shaped tank body 1, a track trolley 6 is movably installed on the arc-shaped track bars 5, a fixed net frame 7 is fixedly installed on the upper surface of the track trolley 6, an ultrasonic radiation source 8 is fixedly installed in the middle of the inner cavity of the arc-shaped tank body 1, a chain 10 is movably clamped on the chain wheel 9, the chain 10 passes through the inner part of the arc-shaped tank body 1, a support wheel 11 is fixedly, the fixed frame 13 is clamped with a fixed lock rod 14, and the fixed frame 13 is in transmission connection with the chain 10 through the fixed lock rod 14.
Wherein, an installation platform 4, an ultrasonic coarse cleaning tank 2 and an ultrasonic fine cleaning tank 3 are sequentially arranged on the arc tank body 1 from left to right, a cleaning solvent recovery tank 12 is positioned on the right side of the ultrasonic coarse cleaning tank 2 and is fixedly connected with the bottom surface of the arc tank body 1, the liquid level in the ultrasonic coarse cleaning tank 2 is higher than a fixed screen frame 7 and lower than a chain 10, the fixed screen frame 7 is immersed in the cleaning solvent after containing miniature precise parts, all the miniature precise parts can be ensured to be cleaned and decontaminated, meanwhile, the contact between the chain 10 and the cleaning solvent is reduced, the cleaning solvent is prevented from being carried out by the chain 10, the height of a liquid inlet of the cleaning solvent recovery tank 12 is the same as that of the liquid level in the ultrasonic coarse cleaning tank 2, the liquid level in the ultrasonic coarse cleaning tank 2 is ensured, the liquid level in the ultrasonic fine cleaning tank 3 is the same as that of the arched bottom surface between the ultrasonic coarse cleaning tank 2 and the ultrasonic fine, so that the cleaning solvent with light pollution in the ultrasonic fine cleaning tank 3 enters the ultrasonic coarse cleaning tank 2, and the recycling rate of the cleaning solvent is enhanced.
Wherein, the through-hole of a take the altitude has been seted up at the middle part of fixed screen frame 7, avoids contacting with ultrasonic radiation source 8, causes the damage to ultrasonic radiation source 8 surface, and the height that highly is less than through-hole on the fixed screen frame 7 of chain 10 for when fixed screen frame 7 marchd in arc cell body 1, can not receive the hindrance of chain 10.
Wherein, the ultrasonic radiation source 8 comprises a stainless steel vibrating tube 81, a fixed square tube 82 and an ultrasonic transducer 83, two ultrasonic radiation sources 8 are respectively and fixedly arranged in the middle of the ultrasonic rough washing tank 2 and the ultrasonic fine washing tank 3, two ends of the stainless steel vibrating tube 81 are fixedly connected with the arc-shaped tank body 1, two ends of the fixed square tube 82 are respectively and fixedly connected with the middle of two ends of the stainless steel vibrating tube 81, the ultrasonic transducer 83 is uniformly and fixedly arranged between the stainless steel vibrating tube 81 and the fixed square tube 82 in an array manner, the orientation of the ultrasonic transducer 83 corresponds to four corners inside the arc-shaped tank body 1 one by one, when the ultrasonic transducer 83 transmits ultrasonic waves inside the arc-shaped tank body 1, the ultrasonic waves are transmitted to the four corners of the arc-shaped tank body 1, so that cleaning solvent in the ultrasonic rough washing tank 2 is fully covered, and simultaneously, after the ultrasonic waves are transmitted to the inner wall of the, can generate a large amount of reflection and refraction, strengthen the cavitation effect between the cleaning solvent and the miniature precision part, and increase the cleaning effect on the miniature precision part.
Wherein, arc cell body 1 can be divided into two-layerly, is the stainless steel layer of inboard and the damping layer in the outside respectively, makes on ultrasonic wave transmits arc cell body 1, and reflection and refraction take place for partly, and another part pierces through the stainless steel layer and is blockked and subduct by the damping layer, prevents that the ultrasonic wave from causing the injury to external equipment and operating personnel.
Wherein, partly fixed mounting in the inside of arc cell body 1 of arc track strip 5, partly in addition lie in the outside of arc cell body 1 and form end to end connection's circulation for small rail car 6 can support and transmit fixed screen frame 7 in arc cell body 1 outside.
Wherein, need carry out vacuum degassing treatment before the washing solvent is poured into, prevent that the bubble in the washing solvent from causing the cavitation bubble that the ultrasonic wave produced and causing the influence.
Wherein, the spring is movably sleeved on the fixed lock rod 14 and positioned on the right side of the fixed frame 13, when the fixed lock rod 14 passes through the fixed frame 13 and the chain 10 and connects the fixed frame 13 and the chain 10, the spring supports the fixed lock rod 14 to prevent the fixed frame 13 and the chain 10 from falling off in the cleaning process.
Wherein, evenly fixed mounting has the tooth respectively on sprocket 9 and the supporting wheel 11, and the latter half fixed mounting of tooth has the magnet, and when chain 10 received the transmission of the two, the magnet attracted chain 10 and counterpointed, effectively increased chain 10 respectively with sprocket 9 and the meshing between the supporting wheel 11.
The working principle is that a miniature precise part is fixedly arranged in a fixed net frame 7, the fixed net frame 7 is fixedly arranged on a rail trolley 6, a fixed frame 13 is connected with a chain 10 on an installation platform 4 through a fixed lock rod 14, a chain wheel 9 is rotated, the fixed net frame 7 is brought into an arc-shaped groove body 1 by a driving chain 10, one end of the movement is advanced, the fixed net frame 7 is completely immersed into a cleaning solvent, an ultrasonic generator is started to drive an ultrasonic radiation source 8, the ultrasonic radiation energy is transmitted to the cleaning solvent by the ultrasonic transducer 83, a cavitation effect is generated between the cleaning solvent and the precise part, the precise part is cleaned, the ultrasonic radiation energy is generated by the ultrasonic transducer 83 and then transmitted to the four corners of the arc-shaped groove body 1, and when part of the ultrasonic radiation energy touches the inner wall of the arc-shaped groove body 1, the part of the ultrasonic radiation energy is, the other part of the stainless steel passes through the stainless steel layer of the arc-shaped groove body 1 and is blocked and eliminated by the damping layer.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a scrubbing equipment for miniature precision part, includes arc cell body (1), sprocket (9), washs solvent accumulator (12) and box (15), arc cell body (1) fixed mounting is on box (15), sprocket (9) have two and the parallel movable mounting in the both ends of arc cell body (1) of symmetry, wash the left part fixed connection of solvent accumulator (12) and arc cell body (1), its characterized in that: the utility model discloses a chain wheel, including arc cell body (1), fixed screen frame (1), middle part fixed mounting have ultrasonic radiation source (8), the movable joint has chain (10) on sprocket (9), and chain (10) pass from the inside of arc cell body (1), the middle part fixed mounting of arc cell body (1) inner chamber has supporting wheel (11), the middle part fixed mounting of fixed screen frame (7) upper surface has mount (13), the joint has fixed locking lever (14) on mount (13), mount (13) are connected with chain (10) transmission through fixed locking lever (14), arc track strip (5) are gone up movable mounting has rail car (6), the last fixed surface of rail car (6) installs fixed screen frame (7), the middle part fixed mounting of arc cell body (1) inner chamber bottom surface has supporting wheel (11).
2. The desmear device for miniature precision parts according to claim 1, characterized in that: mounting table (4), the thick washtrough of ultrasonic wave (2) and ultrasonic wave finish wash tank (3) have been seted up from a left side right side in proper order on arc cell body (1), wash solvent accumulator (12) be located the thick washtrough of ultrasonic wave (2) right side and with the bottom surface fixed connection of arc cell body (1), liquid level in the thick washtrough of ultrasonic wave (2) is higher than fixed screen frame (7) and be less than with chain (10), the height of the inlet of washing solvent accumulator (12) is the same with the thick washtrough of ultrasonic wave (2) liquid level, liquid level in ultrasonic wave finish wash tank (3) is the same with the arch bottom surface height that is located between the thick washtrough of ultrasonic wave (2) and the ultrasonic wave finish wash tank (3).
3. The desmear device for miniature precision parts according to claim 1, characterized in that: the middle part of the fixed net frame (7) is provided with a through hole with a certain height, and the height of the chain (10) is smaller than that of the through hole on the fixed net frame (7).
4. The desmear device for miniature precision parts according to claim 1, characterized in that: ultrasonic radiation source (8) include stainless steel vibration pipe (81), fixed four side pipe (82) and ultrasonic transducer (83), ultrasonic radiation source (8) have two and respectively fixed mounting at the middle part of the thick washtrough of ultrasonic wave (2) and the ultrasonic wave finish wash trough (3), the both ends and arc cell body (1) fixed connection of stainless steel vibration pipe (81), the both ends of fixed four side pipe (82) respectively with the middle part fixed connection at stainless steel vibration pipe (81) both ends, ultrasonic transducer (83) evenly are array fixed mounting between stainless steel vibration pipe (81) and fixed four side pipe (82), the orientation of ultrasonic transducer (83) and the inside four corners one-to-one of arc cell body (1).
5. The desmear device for miniature precision parts according to claim 1, characterized in that: the arc-shaped groove body (1) can be divided into two layers, namely an inner stainless steel layer and an outer damping layer.
6. The desmear device for miniature precision parts according to claim 1, characterized in that: one part of the arc-shaped track strip (5) is fixedly arranged in the arc-shaped groove body (1), and the other part of the arc-shaped track strip is positioned outside the arc-shaped groove body (1) and forms circulation in end-to-end connection.
7. The desmear device for miniature precision parts according to claim 1, characterized in that: vacuum degassing is required before the cleaning solvent is injected.
8. The desmear device for miniature precision parts according to claim 1, characterized in that: the spring is movably sleeved on the fixed lock rod (14) and positioned on the right side of the fixed frame (13).
9. The desmear device for miniature precision parts according to claim 1, characterized in that: the chain wheel (9) and the supporting wheel (11) are respectively and uniformly fixedly provided with teeth, and the lower half part of each tooth is fixedly provided with a magnet.
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CN201911312928.2A CN110976416A (en) | 2019-12-18 | 2019-12-18 | A scrubbing equipment for miniature precision part |
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CN201911312928.2A CN110976416A (en) | 2019-12-18 | 2019-12-18 | A scrubbing equipment for miniature precision part |
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Citations (9)
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CN207188358U (en) * | 2017-08-25 | 2018-04-06 | 深圳市智诚赛富科技有限公司 | A kind of ultrasonic unit of multifunction ultrasonic wheel cleaning equipment |
CN207204734U (en) * | 2017-05-24 | 2018-04-10 | 鹰普航空零部件(无锡)有限公司 | A kind of wax-pattern automatic flushing device |
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2019
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CN206104456U (en) * | 2016-09-21 | 2017-04-19 | 深圳市阳光晶玻科技有限公司 | Liquid crystal display glass ultrasonic cleaner |
CN207204734U (en) * | 2017-05-24 | 2018-04-10 | 鹰普航空零部件(无锡)有限公司 | A kind of wax-pattern automatic flushing device |
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