CN110965315A - Preparation method of photocatalyst pillowcase, photocatalyst pillowcase and throw pillow - Google Patents
Preparation method of photocatalyst pillowcase, photocatalyst pillowcase and throw pillow Download PDFInfo
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- CN110965315A CN110965315A CN201911159900.XA CN201911159900A CN110965315A CN 110965315 A CN110965315 A CN 110965315A CN 201911159900 A CN201911159900 A CN 201911159900A CN 110965315 A CN110965315 A CN 110965315A
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- titanium dioxide
- nano titanium
- pillowcase
- cloth
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- 239000011941 photocatalyst Substances 0.000 title claims abstract description 29
- 238000002360 preparation method Methods 0.000 title claims abstract description 24
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims abstract description 73
- 239000004744 fabric Substances 0.000 claims abstract description 71
- 239000002245 particle Substances 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 26
- 238000005097 cold rolling Methods 0.000 claims abstract description 16
- 239000006185 dispersion Substances 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 13
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002904 solvent Substances 0.000 claims abstract description 7
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims abstract description 5
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 4
- 238000012545 processing Methods 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 3
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 3
- 238000005406 washing Methods 0.000 claims description 27
- 239000003431 cross linking reagent Substances 0.000 claims description 19
- 239000002270 dispersing agent Substances 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 8
- 239000004094 surface-active agent Substances 0.000 claims description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 6
- 229910019142 PO4 Inorganic materials 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 5
- 239000010452 phosphate Substances 0.000 claims description 5
- XPSQBNPZMNWIPV-UHFFFAOYSA-N ethenoxyperoxyethene Chemical compound C=COOOC=C XPSQBNPZMNWIPV-UHFFFAOYSA-N 0.000 claims description 4
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 4
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 4
- -1 polypropylene Polymers 0.000 claims description 4
- 229920001155 polypropylene Polymers 0.000 claims description 4
- 238000009210 therapy by ultrasound Methods 0.000 claims description 4
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- 229910000077 silane Inorganic materials 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- 239000013013 elastic material Substances 0.000 claims description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 2
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 claims 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims 2
- 229920006124 polyolefin elastomer Polymers 0.000 claims 2
- 239000002671 adjuvant Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 84
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 16
- PYWVYCXTNDRMGF-UHFFFAOYSA-N rhodamine B Chemical compound [Cl-].C=12C=CC(=[N+](CC)CC)C=C2OC2=CC(N(CC)CC)=CC=C2C=1C1=CC=CC=C1C(O)=O PYWVYCXTNDRMGF-UHFFFAOYSA-N 0.000 description 15
- 229940043267 rhodamine b Drugs 0.000 description 15
- 238000012360 testing method Methods 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 13
- 238000004042 decolorization Methods 0.000 description 12
- 238000002474 experimental method Methods 0.000 description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 238000004887 air purification Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 239000004753 textile Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 230000000149 penetrating effect Effects 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000002835 absorbance Methods 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 239000000809 air pollutant Substances 0.000 description 4
- 231100001243 air pollutant Toxicity 0.000 description 4
- 230000000593 degrading effect Effects 0.000 description 4
- 238000011068 loading method Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000013032 photocatalytic reaction Methods 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- 238000005034 decoration Methods 0.000 description 3
- 238000005562 fading Methods 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 230000001699 photocatalysis Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000003763 carbonization Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/46—Oxides or hydroxides of elements of Groups 4 or 14 of the Periodic Table; Titanates; Zirconates; Stannates; Plumbates
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/10—Pillows
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8668—Removing organic compounds not provided for in B01D53/8603 - B01D53/8665
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G2400/00—Details not otherwise provided for in A47G19/00-A47G23/16
- A47G2400/02—Hygiene
- A47G2400/022—Antibacterial materials or layers
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G2400/00—Details not otherwise provided for in A47G19/00-A47G23/16
- A47G2400/10—Articles made from a particular material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/80—Type of catalytic reaction
- B01D2255/802—Photocatalytic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Otolaryngology (AREA)
- Pulmonology (AREA)
- General Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Catalysts (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The invention discloses a preparation method of a photocatalyst pillowcase, the photocatalyst pillowcase and a throw pillow. The preparation method comprises the following steps: s1: preparing a titanium dioxide dispersion liquid: placing nano titanium dioxide particles, an auxiliary agent and a solvent into a container, mixing, adjusting the pH to 5-10, and ultrasonically dispersing for 2-5 minutes at 20-40 kHz to obtain a uniform nano titanium dioxide dispersion liquid; s2: and (3) distributing load: putting the cloth into the nano titanium dioxide dispersion liquid, and continuously stirring; s3: cold rolling treatment: processing the cloth by adopting a cold rolling process to prepare functional cloth; s4: manufacturing a pillowcase: the functional cloth is sewn into a pillowcase. The preparation method has simple process, reduces the process flow and the cost, and is more environment-friendly. And the processed functional cloth has a large amount of loaded nano titanium dioxide, high load fastness and more stable performance. The throw pillow comprises the pillow inner and the pillowcase prepared by the method, and can degrade stains on the surface of the throw pillow due to daily use and keep the long-acting cleaning effect.
Description
Technical Field
The invention relates to a daily life article pillow, in particular to a preparation method of a photocatalyst pillowcase, the photocatalyst pillowcase and a throw pillow.
Background
The throw pillow is a common article in household life, is similar to a pillow, is only half the size of a common pillow, and can play a certain role in warming and protecting when being held in the arm. The decorative material gives people a warm feeling, and becomes a common ornament and a necessary article for vehicle decorations for home use and decoration. Generally, people feel bored when holding the pillow on a sofa for playing when watching television, and with the improvement of the living standard of Chinese people, the pillow is more and more close to the life of people, and becomes an indispensable ornament for home life, office white collar, in-car decoration and the like.
The throw pillow and the pillow have almost the same shape and structure, the square is larger, the user can develop to the present day, the color collocation, the shape collocation, the functional requirements and the material requirements of the throw pillow are all changed greatly, the DIY throw pillow is more appeared, people feel more sometimes still advance colors, and more people can feel that the throw pillow is a good choice.
At present, sofa throw pillows, automobile throw pillows, bed pillows and the like are mainly adopted, and health care pillows, electric massage pillows, decorative throw pillows and the like are distinguished according to functionality. Wherein the sales volume of the air purification function in various malls is increased year by year.
The air purification throw pillow on the market at present is mainly a throw pillow carrying an activated carbon adsorption technology, carbon-containing fibers are used as precursor materials, and after stabilization treatment is carried out at a certain temperature, high-temperature carbonization treatment is carried out. The surface of the treated activated carbon fiber is provided with a large number of micropores, so that the activated carbon fiber has excellent adsorption performance. The prepared activated carbon fiber can be used as the inner filler or the outer sleeve material of the throw pillow.
The cost of the activated carbon is low, and the large number of micropores on the surface of the fiber endows the fiber with extremely large surface area and high adsorption capacity and efficiency. But only suitable for indoor environment with light pollution and good ventilation, the air pollutant removal durability is poor, infinite adsorption cannot be realized, the purification effect is reduced or even not adsorbed after a period of time, replacement is needed, and the cost is increased.
Disclosure of Invention
The invention aims to overcome at least one defect of the prior art, and provides the preparation method of the photocatalyst pillowcase, which has the advantages of simple process, reduced process flow and reduced cost, and the functional cloth prepared by processing has a large amount of loaded nano titanium dioxide, high load fastness and more stable performance.
The invention also provides a photocatalyst pillowcase and a throw pillow, wherein the pillowcase is prepared by the method, the throw pillow comprises a pillow core and the pillowcase prepared by the method, and the pillow core is made of high polymer elastic materials such as PP, POE or EVA. So as to reduce organic pollution gas such as formaldehyde, TVOC and the like in the air, degrade stains on the surface of the throw pillow due to daily use and keep the effect of long-acting cleaning.
The throw pillow comprises a photocatalyst pillowcase and an inner core which have the function of removing indoor air pollutants such as formaldehyde, and the inner core filler used by the photocatalyst throw pillow still adopts polypropylene fiber with high strength, high toughness, good chemical resistance and good biological resistance, namely PP cotton, and is widely applied to the field of clothing products. The pillow case adopts various flannelette tissues such as plain flannelette, velvet, flocked fabric, polyester silk fabric flannelette and the like, so that the throw pillow has thick texture, wear resistance, durability, good heat retention and plump hand feeling.
The invention adopts the technical scheme that a preparation method of a photocatalyst pillowcase is provided, and the preparation method comprises the following steps: s1: preparing a titanium dioxide dispersion liquid: placing nano titanium dioxide particles, an auxiliary agent and a solvent into a container, mixing, adjusting the pH to 5-10, and dispersing for 2-5 minutes at 20-40 kHz ultrasonic wave to obtain a uniform nano titanium dioxide dispersion liquid; s2: and (3) distributing load: putting the cloth into the nano titanium dioxide dispersion liquid, and continuously stirring; s3: cold rolling treatment: processing the cloth by adopting a cold rolling process to prepare functional cloth; s4: manufacturing a pillowcase: the functional cloth is sewn into a pillowcase.
The throw pillow made of the activated carbon fiber cannot keep the air purification effect for a long time due to the limitation of the adsorption capacity of the activated carbon; the throw pillow made of the fiber loaded with the nano titanium dioxide photocatalyst can degrade air pollutants such as formaldehyde and TVOC in the air, has the functions of degerming, bacteriostasis and self-cleaning due to the photocatalytic function of the nano titanium dioxide, and has long-term and stable photocatalytic function without replacement.
Further, in step S3, the cold rolling process includes the following steps: and (4) placing the cloth treated in the step (S2) into a padding pretreatment solution for material melting, cold rolling at room temperature for 6-18 h, washing for 2 times at 90-100 ℃, 5-10 min/time, washing for 1 time at 70-85 ℃, 5-10 min/time, washing for 2 times at 10-25 ℃, preferably 15 ℃, 2-8 min/time, and finally drying at 80-110 ℃ for 20-60 min. The formaldehyde-removing throw pillow can be prepared by the method within the range restricted by the invention.
Further, the padding pretreatment liquid comprises 25-45 g/L of QR-cold batch agent and 5-15 g/L of 100% hydrogen peroxide, and the material melting temperature in the step S3 is 40-50 ℃.
Furthermore, the auxiliary agent comprises a surfactant and a penetrating agent, wherein the dosage of the surfactant is 0.2-1.2% of the mass of the nano titanium dioxide particles, and the dosage of the penetrating agent is 0.2-1.2% of the mass of the nano titanium dioxide particles.
Further, the surfactant is fatty alcohol-polyoxyethylene ether or glycol p-isooctyl phenyl ether, and the penetrating agent is a higher alcohol phosphate penetrating agent or an epoxy vinyl ether penetrating agent.
Further, the preparation method also comprises the step of pretreating the nano titanium dioxide particles, wherein the pretreatment process comprises the following steps: placing nano titanium dioxide particles, a cross-linking agent and a dispersing agent in a pretreatment solvent, wherein the dosage of the cross-linking agent is 10-40% of the mass of the nano titanium dioxide particles, the dosage of the dispersing agent is 10-30% of the mass of the nano titanium dioxide particles, adjusting the pH value to 7-10, and carrying out ultrasonic treatment at 20-40 kHz for 0.5-2 h to obtain the nano titanium dioxide particles subjected to surface modification treatment.
Further, the crosslinking agent is one of an acrylic crosslinking agent and a silane crosslinking agent; the dispersant is one of polyphosphoric acid super-dispersants, polycarboxylic acid super-dispersants and polyester super-dispersants, and the pretreatment solvent is a methanol solution with the mass fraction of 5-35% or an ethanol solution with the mass fraction of 5-35%.
Further, the cloth in the step S2 is one of velveteen, velvet, flocked cloth, and polyester silk fabric flannelette.
Compared with the prior art, the invention has the beneficial effects that:
the preparation method of the pillowcase is simple in process, reduces the process flow and the cost, and is more environment-friendly. And the processed functional cloth has a large amount of loaded nano titanium dioxide, high load fastness and more stable performance. The throw pillow prepared by the method comprises a pillow core and the pillowcase prepared by the method, wherein the pillow core is made of polypropylene fibers, and has the effects of reducing organic pollution gases such as formaldehyde and TVOC in the air, degrading stains on the surface of the throw pillow due to daily use and keeping long-acting cleaning.
The throw pillow comprises a photocatalyst pillowcase and an inner core which have the function of removing indoor air pollutants such as formaldehyde, and the inner core filler used by the photocatalyst throw pillow still adopts polypropylene fiber with high strength, high toughness, good chemical resistance and good biological resistance, namely PP cotton, and is widely applied to the field of clothing products. The pillow case is made of various flannelette tissues such as plain flannelette, velvet, flocked fabric, polyester silk fabric flannelette and the like, so that the throw pillow is thick in texture, wear-resistant, durable and good in heat retention, gives full hand feeling and is more practical.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
Examples 1 to 4
Embodiments 1-4 provide methods of textile loading with nano-titania, the methods comprising the steps of:
pretreatment of nano titanium dioxide: respectively weighing 2.0773g of nano titanium dioxide particles, respectively adding a silane cross-linking agent or an acrylic acid cross-linking agent with the mass being 30% of the mass of the nano titanium dioxide particles and an alkylphenol polyether phosphate or an acrylic acid- (methyl) acrylate copolymer with the mass being 10% of the mass of the nano titanium dioxide particles, wherein the specific proportion is shown in table 1, adding 500mL of ethanol solution with the mass fraction being 20%, adjusting the pH value to 9, carrying out ultrasonic treatment at 30kHz for 1h, and drying to obtain the nano titanium dioxide particles with the surface modified treatment.
Preparing a nano titanium dioxide dispersion liquid: respectively weighing 1.5024g of improved nano titanium dioxide particles, adding fatty alcohol-polyoxyethylene ether accounting for 0.8 percent of the mass of the nano titanium dioxide particles and epoxy vinyl ether penetrant accounting for 0.6 percent of the mass of the nano titanium dioxide particles, adjusting the pH to 10 by utilizing organic amine, and ultrasonically dispersing for 5 minutes at 30kHz to obtain uniform nano titanium dioxide dispersion liquid;
and (3) distributing load: putting the cloth into the nano titanium dioxide dispersion liquid, and continuously stirring;
cold rolling treatment: and (3) placing the loaded cloth into a padding pretreatment liquid for material melting, wherein the material melting temperature is 45 ℃, and the padding pretreatment liquid comprises 35g/L of QR-cold stacking agent and 10g/L of 100% hydrogen peroxide. Stacking the cold pad-batch at room temperature for 12h, washing with water at 95 ℃ for 2 times, washing with water at 80 ℃ for 1 time, washing with water at 15 ℃ for 2 times, and finally drying at 105 ℃ to obtain the functional cloth.
Manufacturing a pillowcase: the functional cloth is cut and sewn into a pillowcase.
The functional cloth loaded with the nano titanium dioxide obtained in the embodiments 1-4 is subjected to load fastness test, the specific test mode is that the functional cloth obtained in the embodiments is respectively placed into steel cups used for testing washing color fastness in the textile industry, a proper amount of steel balls are added to simulate friction loss caused by daily use, and the washing liquid is common textile washing liquid. After washing and drying, 10g of the functional cloth prepared in different embodiments are respectively put into 50mL of rhodamine B solution for a fading experiment, wherein the concentration of the rhodamine B solution is 10mg/L, and after 2-3 minutes of ultraviolet lamp irradiation, the rhodamine B decoloring rate is over 90 percent through ultraviolet-spectrophotometer measurement, which indicates that the nano titanium dioxide particles on the functional cloth prepared in embodiments 1-4 have good load fastness. Decolorization ratio (R), R = [ (A)0-A）/A0]X 100% of formula (II) A0Absorbance measured for a rhodamine B solution control; a is the absorbance measured after adding the rhodamine B solution and the functional cloth, and the measurement result is detailed in a table 1.
Formaldehyde removal/TVOC experiments were performed on the functional cloth loaded with nano titanium dioxide in examples 1 to 4.
The photocatalyst load function cloth produced by the technical scheme verifies the air purification capability of the product by degrading formaldehyde filled in the closed glove box. The formaldehyde concentration in the glove box is stable to be 2.25mg/m3Then (measured by a formaldehyde detector), packaging and opening the sealed photocatalyst-loaded fabric to start an experiment; after 3 hours of photocatalytic reaction, the concentration of formaldehyde is reduced to 0.52mg/m3The aldehyde removal rate was 76.9% or more (3 hours), and the aldehyde removal rate (T), T = [ (B)0-B）/B0]X 100%, wherein B0The concentration of formaldehyde in the glove box is the original concentration; and B is the absorbance measured after adding the functional cloth into the glove box. See table 1 for details.
Table 1 concrete proportions of nano titanium dioxide pretreatment and results of decolorization rate and formaldehyde removal rate in examples 1 to 4
From the above table, it can be seen that when the preferential crosslinking agent is an acrylic acid crosslinking agent and the dispersant is alkylphenol polyether phosphate, the measured decolorization rate is the highest and the aldehyde removal effect is the best.
Examples 5 to 12
Examples 5-12 compare functional cloth obtained by using cross-linking agents and dispersing agents with different ratios, and compare experiments of decolouration rate and aldehyde removal rate of rhodamine B decolouration test, and the method comprises the following steps:
pretreatment of nano titanium dioxide: 2.5057g of nano titanium dioxide particles are weighed, acrylic acid cross-linking agents with the mass being 10%, 30% and 40% of the mass of the nano titanium dioxide particles and alkylphenol polyether phosphate with the mass being 10%, 20% and 30% of the mass of the nano titanium dioxide particles are respectively added, the specific proportion is shown in table 2, 500mL of ethanol solution with the mass fraction being 20% is added, the pH value is adjusted to 9, 30kHz ultrasonic treatment is carried out for 1 hour, and the nano titanium dioxide particles with the modified surfaces are obtained after drying.
Preparing a nano titanium dioxide solution: respectively weighing 1.9924g of improved nano titanium dioxide particles, adding fatty alcohol-polyoxyethylene ether accounting for 0.8 percent of the mass of the nano titanium dioxide particles and epoxy vinyl ether penetrant accounting for 0.6 percent of the mass of the nano titanium dioxide particles, adjusting the pH to 10 by utilizing organic amine, and ultrasonically dispersing for 5 minutes at 30kHz to obtain a uniform nano titanium dioxide solution;
and (3) distributing load: putting the cloth into the nano titanium dioxide dispersion liquid, and continuously stirring;
cold rolling treatment: and (3) placing the loaded cloth into a padding pretreatment liquid for material melting, wherein the material melting temperature is 45 ℃, and the padding pretreatment liquid comprises 35g/L of QR-cold stacking agent and 10g/L of 100% hydrogen peroxide. Stacking the cold pad-batch at room temperature for 12h, washing with water at 95 ℃ for 2 times, washing with water at 80 ℃ for 1 time, washing with water at 15 ℃ for 2 times, and finally drying at 105 ℃ to obtain the functional cloth.
The functional cloth loaded with the nano titanium dioxide obtained in the embodiments 5-12 is subjected to load fastness test, the specific test mode is that the functional cloth obtained in the embodiments is respectively placed into steel cups used for testing washing color fastness in the textile industry, a proper amount of steel balls are added to simulate friction loss caused by daily use, and the washing liquid is a common textile washing liquid. After washing and drying, 10g of the functional cloth prepared in different embodiments is respectively put into 50mL of rhodamine B solution for a fading experiment, wherein the concentration of the rhodamine B solution is 10mg/L, and after 2-3 minutes of ultraviolet lamp irradiation, the rhodamine B decoloring rate is over 90 percent through ultraviolet-spectrophotometer measurement, which indicates that the nano titanium dioxide particles on the functional cloth prepared in embodiments 5-12 have good load fastness. Decolorization ratio (R), R = [ (A)0-A）/A0]X 100% of formula (II) A0Absorbance measured for a rhodamine B solution control; a is the absorbance measured after adding the rhodamine B solution and the functional cloth. The results are detailed in table 2.
Formaldehyde removal/TVOC experiments were performed on the functional cloth loaded with nano titanium dioxide in examples 5 to 12.
The photocatalyst load function cloth produced by the technical scheme verifies the air purification capability of the product by degrading formaldehyde filled in the closed glove box. The formaldehyde concentration in the glove box is stable to be 2.25mg/m3Then (measured by a formaldehyde detector), packaging and opening the sealed photocatalyst-loaded fabric to start an experiment; after 3 hours of photocatalytic reaction, the concentration of formaldehyde is reduced to 0.45mg/m3The aldehyde removal rate was 80% or more (3 hours) as shown in Table 2.
Table 2 shows the specific ratios of the pretreatment of the nano-titanium dioxide in examples 5 to 12 and the measured results of the decolorization rate and the aldehyde removal rate
In example 4 and examples 5 to 12, it can be seen that the decoloring rate of the functional cloth prepared with 40% of the cross-linking agent/nano titanium dioxide particles and 20% of the dispersing agent/nano titanium dioxide particles can reach 98.4%, and the aldehyde removal rate can reach 89.9%, although the aldehyde removal rate in example 12 is slightly high, the proportion of the cross-linking agent to the dispersing agent in example 11 is preferably the optimal proportion in combination with the amount of the auxiliary materials.
Examples 13 to 16
Examples 13 to 16 are substantially similar to the method of example 11, except that in the step cold rolling treatment, the cold rolling treatment is performed by: and (3) placing the loaded cloth into a padding pretreatment liquid for material melting, wherein the material melting temperature is 45 ℃, and the padding pretreatment liquid comprises 35g/L of QR-cold stacking agent and 10g/L of 100% hydrogen peroxide. Cold pad batch is carried out at room temperature for 6, 9, 15 and 18 hours respectively, washing is carried out for 2 times at 95 ℃, washing is carried out for 1 time at 80 ℃, washing is carried out for 2 times at 15 ℃, and finally drying is carried out at 105 ℃ to obtain the functional cloth.
The functional cloth loaded with the nano titanium dioxide obtained in the embodiments 13 to 16 is subjected to load fastness test, the specific test mode is that the functional cloth obtained in the embodiments is respectively placed into steel cups used for testing color fastness to washing in the textile industry, a proper amount of steel balls are added to simulate friction loss caused by daily use, and the washing liquid is a common textile washing liquid. After washing and drying, 10g of the functional cloth prepared in different embodiments is respectively put into 50mL of rhodamine B solution for a fading experiment, wherein the concentration of the rhodamine B solution is 10mg/L, after 2-3 minutes of ultraviolet lamp irradiation, the rhodamine B decoloring rate is over 90 percent through ultraviolet-spectrophotometer measurement, and the results show that the nano titanium dioxide particles on the functional cloth prepared in embodiments 13-16 have good load fastness. The results are detailed in Table 3.
Formaldehyde removal/TVOC experiments were performed on the functional cloth loaded with nano titanium dioxide in examples 13-16.
The photocatalyst load function cloth produced by the technical scheme verifies the air purification capability of the product by degrading formaldehyde filled in the closed glove box. The formaldehyde concentration in the glove box is stable to be 2.25mg/m3Then (measured by a formaldehyde detector), packaging and opening the sealed photocatalyst-loaded fabric to start an experiment; after 3 hours of photocatalytic reaction, the concentration of formaldehyde is reduced to 0.45mg/m3The aldehyde removal rate was 80% or more (3 hours) as shown in Table 3.
Table 3 shows the results of the cold pad-batch temperature stack time and measured decoloring rate and formaldehyde removal rate of different cold pad-batches in examples 13-17
As can be seen from the combination of example 11 and examples 13 to 12, the cold pad-batch time is preferably 12 hours in order to save the production time and cost, because the increase in the aldehyde removal rate and the decolorization rate is not significant when the cold pad-batch time is 12 hours or more.
Comparative example 1
The preparation method of the comparative example is basically similar to that of the example 11, except that no cross-linking agent is added in the pretreatment process of the nano titanium dioxide, the rest steps are the same as those of the example 11, and the prepared non-woven fabric is subjected to a rhodamine B decolorization test, and the measured decolorization rate is 60.5%. The formaldehyde removal/TVOC test is carried out on the functional cloth loaded with the nano titanium dioxide in the comparison ratio and the comparison ratio, and the measured formaldehyde removal rate is 70.2%.
Comparative examples 2 to 3
The comparative example is basically similar to the preparation method of example 20, except that in the preparation process of the nano titania solution, the surfactant is not added in comparative example 2, the penetrant is not added in comparative example 3, and the rest steps are the same as those of example 11, so that the functional cloth loaded with nano titania is prepared.
The functional cloth loaded with the nano titanium dioxide obtained in the comparative examples 2 to 3 is subjected to a load fastness test, the determination method is the same as that of the example 11, and the results are shown in table 4.
Table 4 shows the decolorization ratio of the nonwoven fabrics prepared by the preparation methods of the different nano titanium dioxide solutions of comparative examples 2 to 3
And (3) performing a formaldehyde removal/TVOC (total volatile organic compound) experiment on the functional cloth loaded with the nano titanium dioxide prepared in the comparison ratio of 2-3.
The photocatalyst load function cloth produced by the technical scheme is charged by degradationThe formaldehyde in the sealed glove box verifies the air purification capability of the product. The formaldehyde concentration in the glove box is stable to be 2.25mg/m3Then (measured by a formaldehyde detector), packaging and opening the sealed photocatalyst-loaded fabric to start an experiment; after 3 hours of photocatalytic reaction, the aldehyde removal rate is calculated according to the measured formaldehyde concentration, wherein the aldehyde removal rate measured in the comparative example 2 is 70.7%, and the aldehyde removal rate measured in the comparative example 3 is 60.2, so that in the preparation process of the nano titanium dioxide solution, a surfactant and a penetrating agent are added, and proper types are selected, so that the loading capacity and the loading fastness of the nano titanium dioxide can be improved, and the decolorization rate and the aldehyde removal rate can be obviously improved.
Comparative example 4
This comparative example was substantially the same as example 11 except that after the completion of loading, cold rolling was not performed, and the loaded fabric was dried to obtain a functional fabric.
The functional cloth loaded with the nano titanium dioxide obtained in the comparative example 4 is subjected to a load fastness test and a formaldehyde removal/TVOC test, and the determination method is the same as that of the example 11. The measured decolorization rate is 23.7%, the measured aldehyde removal rate is 19.5%, and according to the results, the nano titanium dioxide is low in load rate and easy to fall off due to the fact that the nano titanium dioxide is directly loaded and dried without cold rolling, and the decolorization rate and the aldehyde removal rate are greatly reduced.
It should be understood that the above-mentioned embodiments of the present invention are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the specific embodiments of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention claims should be included in the protection scope of the present invention claims.
Claims (10)
1. The preparation method of the photocatalyst pillowcase is characterized by comprising the following steps:
s1: preparing a titanium dioxide dispersion liquid: placing nano titanium dioxide particles, an auxiliary agent and a solvent into a container, mixing, adjusting the pH to 5-10, and dispersing for 2-5 minutes at 20-40 kHz ultrasonic wave to obtain a uniform nano titanium dioxide dispersion liquid;
s2: and (3) distributing load: putting the cloth into the nano titanium dioxide dispersion liquid, and continuously stirring;
s3: cold rolling treatment: processing the cloth by adopting a cold rolling process to prepare functional cloth;
s4: manufacturing a pillowcase: the functional cloth is sewn into a pillowcase.
2. The manufacturing method according to claim 1, wherein in step S3, the cold rolling process includes the steps of: and (4) placing the cloth treated in the step (S2) into a padding pretreatment liquid for material melting, cold rolling at room temperature for 6-18 h, washing for 2 times at 90-100 ℃, 5-10 min/time, washing for 1 time at 70-85 ℃, 5-10 min/time, washing for 2 times at 10-25 ℃, 2-8 min/time, and finally drying for 20-60 min at 80-110 ℃.
3. The preparation method according to claim 2, wherein the padding pretreatment liquid comprises 25-45 g/L of QR-cold batch agent and 5-15 g/L of 100% hydrogen peroxide, and the material melting temperature in step S3 is 40-50 ℃.
4. The preparation method according to claim 1, wherein the adjuvant comprises a surfactant and a penetrant, wherein the surfactant is used in an amount of 0.2-1.2% by mass of the nano titanium dioxide particles, and the penetrant is used in an amount of 0.2-1.2% by mass of the nano titanium dioxide particles.
5. The preparation method according to claim 4, wherein the surfactant is one of fatty alcohol-polyoxyethylene ether or ethylene glycol p-isooctyl phenyl ether, and the penetrant is a higher alcohol phosphate penetrant or an epoxy vinyl ether penetrant.
6. The preparation method according to claim 1, further comprising a step of pretreating the nano titanium dioxide particles by: placing nano titanium dioxide particles, a cross-linking agent and a dispersing agent in a pretreatment solvent, wherein the dosage of the cross-linking agent is 10-40% of the mass of the nano titanium dioxide particles, the dosage of the dispersing agent is 10-30% of the mass of the nano titanium dioxide particles, adjusting the pH value to 7-10, and carrying out ultrasonic treatment at 20-40 kHz for 0.5-2 h to obtain the nano titanium dioxide particles subjected to surface modification treatment.
7. The preparation method according to claim 6, wherein the crosslinking agent is one of an acrylic crosslinking agent and a silane crosslinking agent; the dispersant is one of polyphosphoric acid super-dispersants, polycarboxylic acid super-dispersants and polyester super-dispersants, and the pretreatment solvent is a methanol solution with the mass fraction of 5-35% or an ethanol solution with the mass fraction of 5-35%.
8. The method as claimed in claim 1, wherein the cloth in step S2 is one of velveteen, velvet, flocked cloth, and polyester silk cloth.
9. A photocatalyst pillowcase, characterized in that it is prepared according to the preparation method of any one of claims 1-8.
10. A photocatalyst throw pillow is characterized by comprising a pillow core and a photocatalyst pillowcase, and is characterized in that the photocatalyst pillowcase is prepared according to the preparation method of any one of claims 1-8, and the pillow core is made of PP (polypropylene), POE (polyolefin elastomer) or EVA (ethylene-vinyl acetate copolymer) high-molecular elastic materials.
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| CN104862949A (en) * | 2015-05-20 | 2015-08-26 | 江苏腾盛纺织科技集团有限公司 | Seamless sticking wall cloth with formaldehyde purification function and preparation method of seamless sticking wall cloth |
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