CN110961365A - Automatic yellow cultivation diamond sorting equipment based on visual identification - Google Patents
Automatic yellow cultivation diamond sorting equipment based on visual identification Download PDFInfo
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- CN110961365A CN110961365A CN201911149139.1A CN201911149139A CN110961365A CN 110961365 A CN110961365 A CN 110961365A CN 201911149139 A CN201911149139 A CN 201911149139A CN 110961365 A CN110961365 A CN 110961365A
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 91
- 230000000007 visual effect Effects 0.000 title claims abstract description 64
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3425—Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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Abstract
The invention belongs to the technical field of yellow cultivated diamond grading, and particularly relates to automatic yellow cultivated diamond sorting equipment based on visual identification. It includes: the device comprises a raw material bin unit, a material extracting unit, a material arranging unit, a material loading unit, a conveying unit, a visual identification unit, a material unloading unit, an operation processing device and a controller; the invention provides a novel feeding mechanism which can lift and sort irregular small-size yellow cultivated diamond raw materials, can accurately pick up one yellow cultivated diamond, realizes automatic feeding, and solves the problem that the existing feeding technology is difficult to accurately pick up one raw material at a time from small-size irregular raw materials. Moreover, the invention also provides automatic yellow cultivated diamond sorting equipment based on visual identification, and the automatic yellow cultivated diamond sorting equipment solves the problems that yellow cultivated diamonds depend on manual sorting, and the labor intensity is high and the working efficiency is low.
Description
Technical Field
The invention belongs to the technical field of yellow cultivated diamond grading, and particularly relates to automatic yellow cultivated diamond sorting equipment based on visual identification.
Background
China is a large country for producing industrial synthetic diamonds, the yield is the first world, and the industrial synthetic diamonds are widely used for manufacturing probes and grinding tools for drilling because of high hardness. The yellow cultivated diamond is a high-yield product in industrial synthetic diamonds, mainly has the size of 1-2 mm, and has the characteristics of small size, high hardness, irregular shape, light weight, high yield and the like.
The yellow cultivated diamond has wide application, wherein, the yellow cultivated diamond product with regular crystal form, lower strength and larger brittleness is used for grinding with lighter load such as a grinding wheel; the diamond with regular crystal form, high mechanical strength, medium grade and high proportion of complete crystal form is used for medium load cutting of grinding tools, free cutting tools, grinding wheels and the like; yellow cultivated diamond products with complete crystal forms, higher impact strength and better thermal stability are used for marble, granite, nonferrous metals and various engineering cutting tools; the yellow cultivated diamond product with good consistency of crystal color, regular crystal form, good transparency, high strength and better thermal stability is used for cutting refractory materials, various hard stones and concrete and various geological engineering drill bits; the yellow cultivated diamond product has good consistency of crystal color, regular crystal form, good transparency, high strength and good thermal stability, and is used for cutting ceramics, various hard stones and reinforced concrete and various geological engineering drill bits; the yellow cultivated diamond product with complete crystal, transparency, high impact toughness and high heat stability is used as high strength sawing tool, correcting tool, drill bit, etc. under harsh condition.
Therefore, yellow cultivated diamonds with different crystal forms, different colors, different intensities, different brittleness and different thermal stability have different purposes and different corresponding selling prices of products with different purposes, at present, the yellow cultivated diamonds are mainly distinguished by manually identifying the crystal forms, the colors and the transmittance, automation is not realized, and the problems of high labor intensity, low working efficiency and the like of manual sorting exist.
In addition, because the yellow cultivated diamonds are small in size, irregular in shape and light in weight, if automatic sorting is to be realized, the existing feeding technology generally adopts the technologies of mechanical arm feeding, vacuum material sucking and feeding, vibration disc feeding and the like, and adopts the mechanical arm feeding technology, and because the yellow cultivated diamonds are small in particles, irregular in shape and unfixed in position, the problem that a plurality of yellow cultivated diamonds are easily grabbed by a mechanical arm at one time is caused when the mechanical arm grabs; the vacuum material sucking technology is adopted, because diamonds are irregular in shape and uncertain in position, the problem of sucking multiple materials at a time is easy to occur by adopting a large sucking head, and the condition of material sucking failure is easy to occur by adopting a small sucking head because the positions of raw materials are uncertain; by adopting the vibrating disc feeding technology, the problem of material blocking is easy to occur because the yellow cultivated diamond is irregular in shape, and meanwhile, the feeding process is not easy to control singly.
Disclosure of Invention
Technical problem to be solved
The technical problem to be solved by the invention is as follows: the invention aims to improve the existing feeding technology, provide a new feeding mechanism which can lift and sort irregular small-size yellow cultivated diamond raw materials, accurately pick up a yellow cultivated diamond, realize automatic feeding and solve the problem that the existing feeding technology is difficult to accurately pick up a raw material at each time from the small-size irregular raw materials.
Further, provide a diamond automatic sorting equipment is cultivated to yellow based on visual identification, solve yellow and cultivate the diamond and rely on the problem that manual sorting intensity of labour is big, work efficiency is low.
(II) technical scheme
In order to solve the technical problem, the invention provides automatic yellow cultivated diamond sorting equipment based on visual identification, which comprises: the device comprises a raw material bin unit 1, a material extracting unit 2, a material arranging unit 3, a material loading unit 4, a conveying unit 5, a visual identification unit 6, a material unloading unit 7, an arithmetic processing device 8 and a controller 9; wherein,
the raw material bin unit 1 is used for storing and flattening yellow cultivated diamond raw materials to be sorted;
the material extracting unit 2 is used for extracting the yellow cultured diamond raw materials to be sorted to the material arranging unit 3;
the material arranging unit 3 is used for arranging the extracted yellow cultivation diamond raw materials to be sorted in a straight line shape;
the feeding unit 4 is used for sucking a yellow cultivation diamond raw material to be sorted and transmitting the yellow cultivation diamond raw material to the transmission unit 5;
the raw material bin unit 1, the material extracting unit 2, the material arranging unit 3 and the material loading unit 4 work together, so that one yellow diamond cultivation raw material is accurately loaded each time;
the conveying unit 5 is used for conveying yellow cultivated diamond raw materials to be sorted to the visual identification unit 6 and the blanking unit 7, the visual identification unit 6 is connected with the operation processing device 8, the operation processing device 8 is connected with the controller 9, the visual identification unit 6 conveys collected images to the operation processing device 8 for processing and analysis, the operation processing device 8 conveys sorting results to the controller 9, and the controller 9 controls the blanking unit 7 to perform grading blanking according to the sorting results.
Wherein the raw material bin unit 1 includes: the device comprises a raw material bin 11, a material level sensor mounting bracket 12, a material level sensor 13, a conveying belt 14 and a first motor 15; the raw material bin 11 is round and hollow, yellow cultivated diamond raw materials to be sorted are stored in the raw material bin, one end of a conveying belt 14 is sleeved on the outer side of the round raw material bin 11, the other end of the conveying belt 14 is sleeved on a first motor 15, and the first motor 15 is connected with the controller 9; a material level sensor mounting support 12 is arranged beside the raw material bin 11, a material level sensor 13 is arranged on the material level sensor mounting support 12, the material level sensor 13 is located inside the raw material bin 11 and close to an opening above, and the material level sensor 13 is connected with the controller 9.
Wherein, the extraction material unit 2 includes: the device comprises a first cylinder 21, a vertical lifting support 22, a second cylinder 23, a horizontal lifting support 24, a material suction pipe 25 and a first vacuum pump 26;
the controller 9 is connected with the first cylinder 21, the first cylinder 21 is connected with an air source through a pipeline, a vertical lifting support 22 is arranged on the upper portion of the first cylinder 21, a second cylinder 23 is additionally arranged at the upper end of the vertical lifting support 22 along the horizontal direction, the second cylinder 23 is connected with the air source through a pipeline, a horizontal lifting support 24 is arranged on the second cylinder 23 along the horizontal direction and is connected with one end of the horizontal lifting support 24, a material suction pipe 25 is downwards arranged at the other end of the horizontal lifting support 24 along the vertical direction, the material suction pipe 25 is a round and hollow long pipe, the inner diameter of the material suction pipe 25 is larger than the maximum size of yellow cultivated diamond raw materials to be sorted, the pipe orifice is downwards located above the raw material bin 11, the material suction pipe 25 is connected with the first vacuum pump 26 through a pipeline, and the first vacuum pump 26.
Wherein, reason material unit 3 includes: a V-groove holder 31 and a vibrator 32;
the V-shaped groove support 31 is rectangular, one end of the V-shaped groove support is provided with a V-shaped groove, the opening of the V-shaped groove support 31 is upward and vertically arranged at the central position inside the raw material bin 11, the V-shaped groove area of the V-shaped groove support 31 is higher than the opening of the raw material bin, the bottom end of the V-shaped groove support 31 is connected with the vibrator 32, and the vibrator 32 is connected with the controller 9.
Wherein, material loading unit 4 includes: a feeding unit bottom plate 41, a vacuum suction head 42, a third air cylinder 43, a first connecting plate 44, a fourth air cylinder 45, a second connecting plate 46, a suction head connecting plate 47, a second motor 48, a motor connecting plate 49, a nut connecting plate 410, a screw nut 411, a feeding conduit 412 and a pneumatic controller 413;
the feeding unit bottom plate 41 is rectangular and horizontally arranged, a third cylinder 43 is arranged on the feeding unit bottom plate 41, the third cylinder 43 is positioned beside the raw material bin 11 and is parallel to the horizontal lifting support 24, and the third cylinder 43 is connected with the controller 9;
a first connecting plate 44 is arranged on the third cylinder 43, a fourth cylinder 45 is arranged on the first connecting plate 44, the fourth cylinder 45 is vertically arranged, and the fourth cylinder 45 is connected with the controller 9;
a second connecting plate 46 is arranged on the fourth cylinder 45, a motor connecting plate 49 is arranged on the second connecting plate 46, a second motor 48 is arranged on the motor connecting plate 49, the shaft of the second motor 48 faces the direction of the raw material bin 11, and the second motor 48 is connected with the controller 9;
be equipped with screw-nut 411 on the second motor 48, screw-nut 411 passes nut connecting plate 410 perpendicularly, be equipped with suction head connecting plate 47 on the nut connecting plate 410, be equipped with vacuum suction head 42 on the suction head connecting plate 47, vacuum suction head 42 is on a parallel with the slot direction in V type groove support 31V type groove, vacuum suction head 42 passes through pipeline and second vacuum pump connection, material loading pipe 412 is located former feed bin 11 next door and installs perpendicularly on the mounting panel of former feed bin 11, the inside cavity of material loading pipe 412, the bottom binding off, material loading pipe 412 is parallel just being equipped with the round hole to one side of vacuum suction head 42, material loading pipe 412 top is passed through the pipeline and is connected with pneumatic controller 413, pneumatic controller 413 is connected with controller 9 and air supply.
Wherein the transfer unit 5 includes: a rotary air supply ring 518, a rotary disk 55, a clutch 57, a divider 56, a third motor 58, a light-transmitting member 516, and a rotary cover 59;
the controller 9 is connected with a third motor 58, the third motor 58 is connected with a clutch 57, the clutch 57 is connected with a divider 56, the divider 56 is connected with the turntable 55, four stations are uniformly distributed on the edge of the turntable 55 at intervals of 90 degrees and are arranged clockwise and sequentially defined as a first station, a second station, a third station and a fourth station; the four stations are cyclically alternated during the rotation of the carousel 55; the functions of the four stations include: loading, visual identification, standby and unloading; in the rotation process of the turntable 55, when the position of the first station is matched with the position of the feeding unit 4, the first station is used as the feeding station 51, the second station, the third station and the fourth station are respectively used as the visual identification station 52, the standby station 53 and the blanking station 54, and the feeding station 51, the visual identification station 52, the standby station 53 and the blanking station 54 are also arranged clockwise at intervals of 90 degrees; after the turntable 55 rotates 90 degrees clockwise, the position of the first station is replaced by a fourth station, the fourth station is matched with the position of the feeding unit 4, the fourth station is used as the feeding station 51, and the first station, the second station and the third station are respectively used as the visual identification station 52, the standby station 53 and the blanking station 54; repeating the steps in the same way and repeating the steps in a circulating way;
a rotary air supply ring 518 is arranged above the turntable 55, a rotary cover 59 is covered above the rotary air supply ring 518, a hole is formed in the rotary cover 59, one end of the rotary air supply ring 518 is respectively connected with an air source and the controller 9, the other end of the rotary air supply ring 518 is connected with a pneumatic pipeline penetrating through the hole of the rotary cover 59, and the pneumatic pipeline is connected with the respective fifth air cylinders 510 at the four stations; each fifth cylinder 510 is connected with a clamp connecting plate 517, a clamp is arranged on each clamp connecting plate 517, a light-transmitting part 516 is arranged below the clamp, and the light-transmitting part 516 is rectangular; each of the clamps includes: a sixth cylinder 511, a seventh cylinder 512, a first push block 513, a second push block 514 and a push block limit block 515; the first pushing block 513 and the second pushing block 514 are both rectangular and are arranged oppositely, and the butt joint ends are provided with semicircular notches, so that the semicircular notches of the first pushing block 513 and the second pushing block 514 are combined to form a whole circular hole; the side surfaces of the first push block 513 and the second push block 514 are provided with push block limiting blocks 515 which are used for limiting the movement of the first push block 513 and the second push block 514; the first pushing block 513 is connected with the sixth cylinder 511, the second pushing block 514 is connected with the seventh cylinder 512, and the sixth cylinder 511 and the seventh cylinder 512 are connected with the rotary air supply ring 518 through pipelines.
Wherein the visual recognition unit 6 includes: a lens 61, a camera 62, a camera holder 63, a light source holder 64, a light source 65, and a first proximity switch 66;
the camera support 63 is provided with a camera 62, the front end of the camera 62 is provided with a lens 61, the camera 62 and the lens 61 are vertically installed downwards and are positioned right above a light transmission part 516 of the visual identification station 52, a light source 65 is arranged right below the light transmission part 516, the light source 65 is rectangular, the light emitting surface of the light source 65 is vertically installed upwards on the light source support 64, the center of the light source 65 and the circle center of the lens 61 are positioned on the same vertical line, the light source 65 support is provided with a first proximity switch 66, the first proximity switch 66 is vertically installed upwards, the first proximity switch 66 is connected with the controller 9, the controller 9 is connected with the operation processor 8 through a network, and the operation processor 8 is connected with the camera 62.
Wherein, unloading unit 7 includes: the device comprises a first material receiving funnel 71, a first material receiving funnel mounting plate 72, a third push block 73, an eighth air cylinder 74, an eighth air cylinder mounting plate 75, a ninth air cylinder supporting plate 76, a ninth air cylinder 77, a second material receiving funnel mounting plate 78, a second material receiving funnel 79, a sensor support 710, a photoelectric sensor 711, a blanking pipeline 712 and a blanking bin;
the first receiving funnel mounting plate 72 is provided with a first receiving funnel 71, the first receiving funnel mounting plate 72 is connected with a discharging pipeline 712, and the discharging pipeline 712 is opposite to the discharging bin opening; the blanking bin is cylindrical and hollow inside; the first material receiving hopper 71 is connected with a third pushing block 73, the third pushing block 73 is connected with an eighth air cylinder 74, the eighth air cylinder 74 is installed on an eighth air cylinder installation plate 75, the eighth air cylinder 74 is connected with an air source through a pipeline, and the eighth air cylinder 74 is connected with the controller 9; the center of the first material receiving funnel 71, the third pushing block 73, the axis of the eighth air cylinder 74 and the center of the rotary table 55 are on the same straight line, a ninth air cylinder supporting plate 76 is arranged beside the first material receiving funnel 71, a ninth air cylinder 77 is arranged on the ninth air cylinder supporting plate 76, the ninth air cylinder 77 is horizontally installed in the tangential direction of the rotary table 55, the ninth air cylinder 77 is connected with an air source through a pipeline, the ninth air cylinder 77 is connected with the controller 9, a second material receiving funnel mounting plate 78 is arranged on the ninth air cylinder 77, a second material receiving funnel 79 is arranged on the second material receiving funnel mounting plate 78, a sensor support 710 is arranged beside the second material receiving funnel 79, a photoelectric sensor 711 is arranged on the sensor support 710, and the photoelectric sensor 711 is located above the second material receiving funnel 79 and is vertically installed.
Wherein the size of the yellow cultured diamond raw material is 1-2 mm.
Wherein, equipment has solved yellow and has cultivated diamond and rely on the problem that manual sorting intensity of labour is big, work efficiency is low.
(III) advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
(1) draw many yellow of waiting to sort through drawing the material unit and cultivate diamond conveying to V type groove support, then make the yellow breed diamond be "one" style of calligraphy neatly arranged through V type groove support vibration, guaranteed that the yellow is cultivated diamond raw materials and is arranged into a straight line, the vacuum suction head of material loading unit stretches into V type inslot along the slot linear direction of V type groove support and inhales the material, has guaranteed that vacuum suction head can accurately inhale and get a yellow and cultivate the diamond.
(2) When cultivating the diamond with yellow through vacuum suction head and conveying to material loading pipe inside, because the inside negative pressure state that is in of vacuum suction head, need apply the malleation from material loading pipe top and cultivate the diamond with yellow and blow off from vacuum suction head, because yellow is cultivated diamond hardness and is big, can pound out a little hole on being blown off the transparent member to the material loading station, influence the visual identification effect of visual identification unit, the event this equipment pertinence has designed buffer beam and bottom binding off on material loading pipe and has handled, the problem of pounding the hole that the diamond caused to transparent member has been cultivated to yellow is solved.
(3) Through units such as material loading, conveying, visual identification and unloading that the integration is applicable to the yellow cultivation diamond, realized that the yellow is cultivated the hierarchical automation of diamond, reduced the yellow cultivation diamond and selected separately the dependence to the artificial experience, improved production efficiency, promoted the stability of quality of selecting separately the result.
Drawings
FIG. 1 is a block diagram of the overall architecture of the present invention;
FIG. 2 is a schematic diagram of the general structure of the present invention;
FIG. 3 is a schematic view of the structure of the raw material bin unit of the present invention;
FIG. 4 is a schematic diagram of the structure of the extractor unit of the present invention;
FIG. 5 is a schematic structural diagram of a material arranging unit according to the present invention;
FIG. 6 is a schematic structural diagram of a loading unit according to the present invention;
FIG. 7 is a schematic view of the overall structure of the transfer unit of the present invention;
FIG. 8 is a schematic diagram of a transfer unit fixture station of the present invention;
FIG. 9 is a schematic view of a rotary air supply ring structure of a transfer unit according to the present invention
FIG. 10 is a schematic view of a visual identification unit according to the present invention;
FIG. 11 is a schematic structural view of a blanking unit according to the present invention;
fig. 12 is a structural side view of the blanking unit of the invention.
In the drawings, the reference numerals denote the following components:
1-raw material bin unit, 11-raw material bin, 12-sensor support, 13-material level sensor, 14-conveying belt and 15-first motor.
2-material extracting unit, 21-first cylinder, 22-vertical material lifting support, 23-second cylinder, 24-horizontal material lifting support, 25-material sucking pipe and 26-first vacuum pump.
3-material arranging unit, 31-V-shaped groove support and 32-vibrator.
4-feeding unit, 41-feeding unit bottom plate, 42-vacuum suction head, 43-third cylinder, 44-first connecting plate, 45-fourth cylinder, 46-second connecting plate, 47-suction head connecting plate, 48-second motor, 49-motor connecting plate, 410-nut connecting plate, 411-screw nut, 412-feeding conduit and 413-pneumatic controller.
5-a conveying unit, 51-a loading station, 52-a visual recognition station, 53-a standby station, 54-a blanking station, 55-a turntable, 56-a divider, 57-a clutch, 58-a third motor, 59-a rotating cover, 510-a fifth cylinder, 511-a sixth cylinder, 512-a seventh cylinder, 513-a first push block, 514-a second push block, 515-a push block limiting block, 516-a light-transmitting component, 517-a clamp connecting plate and 518-a rotating air supply ring.
6-visual recognition unit, 61-lens, 62-camera, 63-camera holder, 64-light source, 65-light source holder, 66-first proximity switch.
7-blanking grading unit, 71-first receiving funnel, 72-first receiving funnel mounting plate, 73-third push block, 74-eighth air cylinder, 75-eighth air cylinder mounting plate, 76-ninth air cylinder supporting plate, 77-ninth air cylinder, 78-second receiving funnel mounting plate, 79-second receiving funnel, 710-sensor support, 711-photoelectric sensor and 712-blanking pipeline.
8-an arithmetic processing device.
9-a controller.
Detailed Description
In order to make the objects, contents, and advantages of the present invention clearer, the following detailed description of the embodiments of the present invention will be made in conjunction with the accompanying drawings and examples.
In order to solve the problems of the prior art, the present invention provides an automatic yellow-colored diamond sorting apparatus based on visual recognition, as shown in fig. 1 and 2, comprising: the device comprises a raw material bin unit 1, a material extracting unit 2, a material arranging unit 3, a material loading unit 4, a conveying unit 5, a visual identification unit 6, a material unloading unit 7, an arithmetic processing device 8 and a controller 9; wherein,
the raw material bin unit 1 is used for storing and flattening yellow cultivated diamond raw materials to be sorted;
the material extracting unit 2 is used for extracting the yellow cultured diamond raw materials to be sorted to the material arranging unit 3;
the material arranging unit 3 is used for arranging the extracted yellow cultivation diamond raw materials to be sorted in a straight line shape;
the feeding unit 4 is used for sucking a yellow cultivation diamond raw material to be sorted and transmitting the yellow cultivation diamond raw material to the transmission unit 5;
the raw material bin unit 1, the material extracting unit 2, the material arranging unit 3 and the material loading unit 4 work together, so that yellow cultivation diamond raw materials with small sizes and irregular shapes are accurately loaded each time;
the conveying unit 5 is used for conveying yellow cultivated diamond raw materials to be sorted to the visual identification unit 6 and the blanking unit 7, the visual identification unit 6 is connected with the operation processing device 8, the operation processing device 8 is connected with the controller 9, the visual identification unit 6 conveys collected images to the operation processing device 8 for processing and analysis, the operation processing device 8 conveys sorting results to the controller 9, and the controller 9 controls the blanking unit 7 to perform grading blanking according to the sorting results.
Wherein, as shown in fig. 3, the raw material bin unit 1 includes: the device comprises a raw material bin 11, a material level sensor mounting bracket 12, a material level sensor 13, a conveying belt 14 and a first motor 15; the raw material bin 11 is round and hollow, yellow cultivated diamond raw materials to be sorted are stored in the raw material bin, one end of a conveying belt 14 is sleeved on the outer side of the round raw material bin 11, the other end of the conveying belt 14 is sleeved on a first motor 15, and the first motor 15 is connected with the controller 9; a material level sensor mounting support 12 is arranged beside the raw material bin 11, a material level sensor 13 is arranged on the material level sensor mounting support 12, the material level sensor 13 is located inside the raw material bin 11 and close to an opening above, and the material level sensor 13 is connected with the controller 9.
The working process of the raw material bin unit 1 comprises the following steps:
step 11: putting the yellow cultured diamond raw materials to be sorted into the raw material bin 11;
step 12: triggering a material level sensor 13 by using yellow cultivated diamond raw materials to be sorted, detecting a material signal in a raw material bin 11 by using the material level sensor 13, and transmitting the material signal to a controller 9 by using the material level sensor 13;
step 13: the controller 9 controls the first motor 15 to rotate, the first motor 15 drives the conveying belt 14 to rotate, the conveying belt 14 drives the raw material bin 11 to rotate, a fixed V-shaped groove support 31 is arranged in the middle inside the raw material bin 11, the yellow diamond raw material to be sorted is located between the rotating raw material bin 11 and the fixed V-shaped groove support 31, the small yellow diamond raw material to be sorted has fluidity under the action of force between the raw material bin 11 and the V-shaped groove support 31, the yellow diamond raw material to be sorted tends to be stable in the flowing process, and the raw material surface tends to be flat;
step 14: when the raw material bin 11 is short of materials, the material level sensor 13 detects a material shortage signal, the material level sensor 13 transmits the material shortage signal to the controller 9, and the controller 9 controls the raw material bin unit 1, the material extracting unit 2, the material arranging unit 3 and the material loading unit 4 to stop running.
As shown in fig. 4, the extraction unit 2 includes: the device comprises a first cylinder 21, a vertical lifting support 22, a second cylinder 23, a horizontal lifting support 24, a material suction pipe 25 and a first vacuum pump 26;
the controller 9 is connected with the first cylinder 21, the first cylinder 21 is connected with an air source through a pipeline, a vertical lifting support 22 is arranged on the upper portion of the first cylinder 21, a second cylinder 23 is additionally arranged at the upper end of the vertical lifting support 22 along the horizontal direction, the second cylinder 23 is connected with the air source through a pipeline, a horizontal lifting support 24 is arranged on the second cylinder 23 along the horizontal direction and is connected with one end of the horizontal lifting support 24, a material suction pipe 25 is downwards arranged at the other end of the horizontal lifting support 24 along the vertical direction, the material suction pipe 25 is a round and hollow long pipe, the inner diameter of the material suction pipe 25 is larger than the maximum size of yellow cultivated diamond raw materials to be sorted, the pipe orifice is downwards located above the raw material bin 11, the material suction pipe 25 is connected with the first vacuum pump 26 through a pipeline, and the first vacuum pump 26.
The working process of the material extracting unit 2 comprises the following steps:
step 21: the controller 9 controls the first cylinder 21 to move downwards, and the first cylinder 21 drives the vertical lifting support 22 to move downwards so as to drive the material suction pipe 25 to move downwards to enter the raw material bin 11;
step 22: the controller 9 controls the first vacuum pump 26 to work, the first vacuum pump 26 pumps air to enable negative pressure to be formed in the material suction pipe 25 connected with the pipeline, and under the action of the negative pressure, the yellow cultivated diamond raw material to be sorted near the pipe orifice of the material suction pipe 25 is sucked into the material suction pipe 25 along the inner wall of the material suction pipe 25;
step 23: the controller 9 controls the first cylinder 21 to move upwards, and the first cylinder 21 moves upwards to drive the material sucking pipe 25 to move upwards;
step 24: the controller 9 controls the second cylinder 23 to move horizontally, the second cylinder 23 drives the horizontal lifting support 24 to move horizontally, and the horizontal lifting support 24 drives the material suction pipe 25 to move along the horizontal direction to be right above the V-shaped groove support 31 in the material arranging unit 3;
step 25: the controller 9 controls the first vacuum pump 26 to stop pumping air so that the air pressure inside the material suction pipe 25 is recovered to be normal, and the diamond raw material to be sorted falls onto the V-shaped groove support 31 along the inner wall of the material suction pipe 25 under the action of gravity.
Wherein, as shown in fig. 5, the material arranging unit 3 includes: a V-groove holder 31 and a vibrator 32;
the V-shaped groove support 31 is rectangular, one end of the V-shaped groove support is provided with a V-shaped groove, the opening of the V-shaped groove support 31 is upward and vertically arranged at the central position inside the raw material bin 11, the V-shaped groove area of the V-shaped groove support 31 is higher than the opening of the raw material bin, the bottom end of the V-shaped groove support 31 is connected with the vibrator 32, and the vibrator 32 is connected with the controller 9.
The working process of the material arranging unit 3 comprises the following steps:
step 31: the controller 9 controls the vibrator 32 to vibrate, and the vibrator 32 vibrates to drive the V-shaped groove support 31 to vibrate;
step 32: the vibration of the V-shaped groove enables the yellow cultivated diamond raw materials to be sorted in the V-shaped groove to be arranged in a straight shape along the channel direction of the V-shaped groove.
Wherein, as shown in fig. 6, the feeding unit 4 includes: a feeding unit bottom plate 41, a vacuum suction head 42, a third air cylinder 43, a first connecting plate 44, a fourth air cylinder 45, a second connecting plate 46, a suction head connecting plate 47, a second motor 48, a motor connecting plate 49, a nut connecting plate 410, a screw nut 411, a feeding guide pipe 412, a pneumatic controller 413 and a buffer rod;
the feeding unit bottom plate 41 is rectangular and horizontally arranged, a third cylinder 43 is arranged on the feeding unit bottom plate 41, the third cylinder 43 is positioned beside the raw material bin 11 and is parallel to the horizontal lifting support 24, and the third cylinder 43 is connected with the controller 9;
a first connecting plate 44 is arranged on the third cylinder 43, a fourth cylinder 45 is arranged on the first connecting plate 44, the fourth cylinder 45 is vertically arranged, and the fourth cylinder 45 is connected with the controller 9;
a second connecting plate 46 is arranged on the fourth cylinder 45, a motor connecting plate 49 is arranged on the second connecting plate 46, a second motor 48 is arranged on the motor connecting plate 49, the shaft of the second motor 48 faces the direction of the raw material bin 11, and the second motor 48 is connected with the controller 9;
be equipped with screw-nut 411 on the second motor 48, screw-nut 411 passes nut connecting plate 410 perpendicularly, be equipped with suction head connecting plate 47 on the nut connecting plate 410, be equipped with vacuum suction head 42 on the suction head connecting plate 47, vacuum suction head 42 is on a parallel with the slot direction in V type groove support 31V type groove, vacuum suction head 42 passes through pipeline and second vacuum pump connection, material loading pipe 412 is located former feed bin 11 next door and installs perpendicularly on the mounting panel of former feed bin 11, the inside cavity of material loading pipe 412, the bottom binding off, material loading pipe 412 is parallel just being equipped with the round hole to one side of vacuum suction head 42, material loading pipe 412 top is passed through the pipeline and is connected with pneumatic controller 413, pneumatic controller 413 is connected with controller 9 and air supply.
The working process of the feeding unit 4 comprises the following steps:
step 41: the controller 9 controls the second motor 48 to work, the second motor 48 drives the screw nut 411 to rotate in the forward direction, the screw nut 411 rotates in the forward direction to push the nut connecting plate 410 to move towards the direction of the V-shaped groove, and the nut connecting plate 410 drives the suction head connecting plate 47 to further drive the vacuum suction head 42 to move towards the direction of the groove of the V-shaped groove;
step 42: after the vacuum suction head 42 reaches the bottom of the groove of the V-shaped groove, the controller 9 controls a second vacuum pump to pump air, the second vacuum pump pumps air to enable the vacuum suction head 42 to generate negative pressure, and a first yellow cultivation diamond raw material to be sorted, which is positioned in the V-shaped groove and is close to the vacuum suction head 42 in a line shape, is adsorbed to a needle head of the vacuum suction head 42 under the action of the negative pressure;
step 43: the controller 9 controls the second motor 48 to rotate reversely, the second motor 48 drives the screw nut 411 to rotate reversely, the screw nut 411 rotates reversely to drive the nut connecting plate 410 to move away from the V-shaped groove, the nut connecting plate 410 drives the suction head connecting plate 47 to move away from the V-shaped groove, and the suction head connecting plate 47 drives the vacuum suction head 42 to move away from the V-shaped groove;
step 44: the controller 9 controls the fourth cylinder 45 to move upwards, the fourth cylinder 45 drives the second connecting plate 46 to move upwards, and the second connecting plate 46 drives the vacuum suction head 42 to move upwards and lift above the upper edge of the V-shaped groove;
step 44: the controller 9 controls the third cylinder 43 to move along the horizontal direction, the third cylinder 43 drives the first connecting plate 44 to move along the horizontal direction, the first connecting plate 44 drives the vacuum suction head 42 to move along the horizontal direction, and the vacuum suction head 42 moves to the feeding conduit 412;
step 45: the controller 9 controls the second motor 48 to rotate forward, the second motor 48 drives the screw nut 411 to rotate forward, the screw nut 411 rotates forward to push the nut connecting plate 410 to move towards the direction close to the feeding guide pipe 412, and the nut connecting plate 410 drives the vacuum suction head 42 to convey the yellow cultivated diamond raw material to be sorted into the round hole of the feeding guide pipe 412;
step 46: the controller 9 controls the second vacuum pump to stop pumping air, and simultaneously the controller 9 controls the pneumatic controller 413 to open the air source interface, so that the compressed air in the air source enters the feeding conduit 412 through the pipeline, the yellow cultivated diamond raw material to be sorted is blown off from the vacuum suction nozzle 42 under the action of positive pressure, and finally the yellow cultivated diamond raw material to be sorted falls into the feeding station 51 in the conveying unit 5 along the feeding conduit 412.
Wherein, as shown in fig. 7-9, the transfer unit 5 includes: a rotary air supply ring 518, a rotary disk 55, a clutch 57, a divider 56, a third motor 58, a light-transmitting member 516, and a rotary cover 59;
the controller 9 is connected with a third motor 58, the third motor 58 is connected with a clutch 57, the clutch 57 is connected with a divider 56, the divider 56 is connected with the turntable 55, four stations are uniformly distributed on the edge of the turntable 55 at intervals of 90 degrees and are arranged clockwise and sequentially defined as a first station, a second station, a third station and a fourth station; the four stations are cyclically alternated during the rotation of the carousel 55; the functions of the four stations include: loading, visual identification, standby and unloading; in the rotation process of the turntable 55, when the position of the first station is matched with the position of the feeding unit 4, the first station is used as the feeding station 51, the second station, the third station and the fourth station are respectively used as the visual identification station 52, the standby station 53 and the blanking station 54, and the feeding station 51, the visual identification station 52, the standby station 53 and the blanking station 54 are also arranged clockwise at intervals of 90 degrees; after the turntable 55 rotates 90 degrees clockwise, the position of the first station is replaced by a fourth station, the fourth station is matched with the position of the feeding unit 4, the fourth station is used as the feeding station 51, and the first station, the second station and the third station are respectively used as the visual identification station 52, the standby station 53 and the blanking station 54; repeating the steps in the same way and repeating the steps in a circulating way;
a rotary air supply ring 518 is arranged above the turntable 55, a rotary cover 59 is covered above the rotary air supply ring 518, a hole is formed in the rotary cover 59, one end of the rotary air supply ring 518 is respectively connected with an air source and the controller 9, the other end of the rotary air supply ring 518 is connected with a pneumatic pipeline penetrating through the hole of the rotary cover 59, and the pneumatic pipeline is connected with the respective fifth air cylinders 510 at the four stations; each fifth cylinder 510 is connected with a clamp connecting plate 517, a clamp is arranged on each clamp connecting plate 517, a light-transmitting part 516 is arranged below the clamp, and the light-transmitting part 516 is rectangular; each of the clamps includes: a sixth cylinder 511, a seventh cylinder 512, a first push block 513, a second push block 514 and a push block limit block 515; the first pushing block 513 and the second pushing block 514 are both rectangular and are arranged oppositely, and the butt joint ends are provided with semicircular notches, so that the semicircular notches of the first pushing block 513 and the second pushing block 514 are combined to form a whole circular hole; the side surfaces of the first push block 513 and the second push block 514 are provided with push block limiting blocks 515 which are used for limiting the movement of the first push block 513 and the second push block 514; the first pushing block 513 is connected with the sixth cylinder 511, the second pushing block 514 is connected with the seventh cylinder 512, and the sixth cylinder 511 and the seventh cylinder 512 are connected with the rotary air supply ring 518 through pipelines.
The working process of the transmission unit 5 comprises the following steps:
step 51: defining an initial state, according to the positions of the stations on the turntable 55, at this time, the first station, the second station, the third station and the fourth station are respectively used as a feeding station 51, a visual identification station 52, a standby station 53 and a blanking station 54; the controller 9 controls the third motor 58 to rotate; the controller 9 controls the clutch 57 to be connected with the third motor 58 so as to drive the divider 56 to rotate, the divider 56 drives the turntable 55 to rotate by 90 degrees, and at this time, the position of the first station is rotated from the feeding station 51 to the visual identification station 52; the position of the fourth station is rotated to the feeding station 51 from the blanking station 54, and the fourth station is used as the feeding station 51 in the next link;
step 52: the controller 9 controls the clutch 57 to be separated from the third motor 58, the divider 56 stops rotating, and the turntable 55 stops rotating;
step 53: the controller 9 controls the rotary air supply ring 518 to work, the rotary air supply ring 518 drives a sixth air cylinder 511 and a seventh air cylinder 512 which are used as clamps at a fourth station of the feeding station 51 to work, the sixth air cylinder 511 pushes a first push block 513 and a seventh air cylinder 512 pushes a second push block 514 to move towards the center, the first push block 513 and the second push block 514 are stopped when reaching the position of a push block limiting block 515, semicircular holes of the first push block 513 and the second push block 514 are closed to form a small circular hole, and the small circular hole formed by the first push block 513 and the second push block 514 is positioned under the feeding guide pipe 412 and used for receiving yellow cultivated diamond raw materials to be sorted, which are transmitted by the feeding unit 4;
step 54: after the fourth station serving as the feeding station 51 receives the yellow cultivated diamond raw material to be sorted, the controller 9 controls the clutch 57 to be connected with the third motor 58, the divider 56 continues to drive the turntable 55 to rotate 90 degrees, the fourth station containing the yellow cultivated diamond raw material to be sorted rotates from the feeding station 51 to the visual identification station 52, and at the moment, the function of the fourth station is changed from the feeding station 51 to the visual identification station 52;
step 55: the controller 9 controls the clutch 57 to be separated from the third motor 58, and the divider 56 stops rotating;
step 56: for the fourth station serving as the visual recognition station 52, the controller 9 controls the rotary air supply ring 518 connected with the controller to reset, so as to drive the sixth air cylinder 511 and the seventh air cylinder 512 of the clamp at the fourth station to reset, the sixth air cylinder 511 drives the first push block 513 to reset, the seventh air cylinder 512 drives the second push block 514 to reset, and the clamp is opened for the visual recognition unit 6 to acquire images;
and 57: when the image acquisition is finished, the controller 9 controls the clamp at the fourth station to clamp again, the process is repeated, the fourth station filled with the yellow cultivated diamond raw material to be sorted rotates from the visual identification station 52 to the standby station 53, and at the moment, the function of the fourth station is changed from the visual identification station 52 to the standby station 53;
step 58: the controller 9 controls the clutch 57 to be connected with the third motor 58, the divider 56 continues to drive the turntable 55 to rotate 90 degrees, and the yellow cultivated diamond raw material to be sorted is conveyed to the blanking station 54 from the standby station 53 along with the fourth station;
step 59: the controller 9 controls the clutch 57 to be separated from the third motor 58, the divider 56 stops rotating, the controller 9 controls the fifth cylinder 510 to push the clamp connecting plate 517, the clamp connecting plate 517 pushes the clamp to move radially outwards along the turntable 55, the yellow cultivated diamond raw material to be sorted is pushed out of the blanking station 54, and the controller 9 controls the fifth cylinder 510 to drive the clamp of the blanking station 54 to reset.
As shown in fig. 10, the visual recognition unit 6 includes: a lens 61, a camera 62, a camera holder 63, a light source holder 64, a light source 65, and a first proximity switch 66;
the camera support 63 is provided with a camera 62, the front end of the camera 62 is provided with a lens 61, the camera 62 and the lens 61 are vertically installed downwards and are positioned right above a light transmission part 516 of the visual identification station 52, a light source 65 is arranged right below the light transmission part 516, the light source 65 is rectangular, the light emitting surface of the light source 65 is vertically installed upwards on the light source support 64, the center of the light source 65 and the circle center of the lens 61 are positioned on the same vertical line, the light source 65 support is provided with a first proximity switch 66, the first proximity switch 66 is vertically installed upwards, the first proximity switch 66 is connected with the controller 9, the controller 9 is connected with the operation processor 8 through a network, and the operation processor 8 is connected with the camera 62.
The working process of the visual recognition unit 6 comprises the following steps:
step 61: the first proximity switch 66 receives the clamp arriving at the visual identification station 52 in-place signal, and the first proximity switch 66 transmits the in-place signal to the controller 9;
step 62: the controller 9 transmits the in-place signal to the operation processor 8, the operation processor 8 controls the camera 62 to collect images and perform operation processing to obtain a sorting result, and the operation processor 8 transmits the sorting result to the controller 9;
and step 63: the controller 9 controls the transfer unit 5 to continue operation.
As shown in fig. 11 and 12, the blanking unit 7 includes: the device comprises a first material receiving funnel 71, a first material receiving funnel mounting plate 72, a third push block 73, an eighth air cylinder 74, an eighth air cylinder mounting plate 75, a ninth air cylinder supporting plate 76, a ninth air cylinder 77, a second material receiving funnel mounting plate 78, a second material receiving funnel 79, a sensor support 710, a photoelectric sensor 711, a blanking pipeline 712 and a blanking bin;
the first receiving funnel mounting plate 72 is provided with a first receiving funnel 71, the first receiving funnel mounting plate 72 is connected with a discharging pipeline 712, and the discharging pipeline 712 is opposite to the discharging bin opening; the blanking bin is cylindrical and hollow inside; the first material receiving hopper 71 is connected with a third pushing block 73, the third pushing block 73 is connected with an eighth air cylinder 74, the eighth air cylinder 74 is installed on an eighth air cylinder installation plate 75, the eighth air cylinder 74 is connected with an air source through a pipeline, and the eighth air cylinder 74 is connected with the controller 9; the center of the first material receiving funnel 71, the axes of the third push block 73 and the eighth air cylinder 74 and the circle center of the rotary table 55 are on the same straight line, a ninth air cylinder supporting plate 76 is arranged beside the first material receiving funnel 71, a ninth air cylinder 77 is arranged on the ninth air cylinder supporting plate 76, the ninth air cylinder 77 is horizontally arranged in the tangential direction of the rotary table 55, the ninth air cylinder 77 is connected with an air source through a pipeline, the ninth air cylinder 77 is connected with the controller 9, a second material receiving funnel mounting plate 78 is arranged on the ninth air cylinder 77, a second material receiving funnel 79 is arranged on the second material receiving funnel mounting plate 78, a sensor support 710 is arranged beside the second material receiving funnel 79, a photoelectric sensor 711 is arranged on the sensor support 710, and the photoelectric sensor 711 is positioned above the second material receiving funnel 79 and vertically and;
the working process of the blanking unit 7 comprises the following steps:
step 71: the controller 9 determines a discharging bin according to the sorting result obtained by the analysis of the visual recognition unit 6;
step 72: the controller 9 controls the eighth cylinder 74 to move, the eighth cylinder 74 moves to drive the third pushing block 73 to move, and the third pushing block 73 drives the first material receiving funnel 71 to move; meanwhile, the controller 9 controls the ninth cylinder 77 to move, the ninth cylinder 77 moves to drive the second receiving funnel mounting plate 78 to move, the second receiving funnel mounting plate 78 drives the second receiving funnel 79 to move, and the first receiving funnel 71 and the second receiving funnel 79 move in place;
step 73: the controller 9 controls the blanking station 54 to push out the yellow cultivated diamond raw material, and the yellow cultivated diamond raw material falls into the first receiving hopper 71 along the second receiving hopper 79 and then falls into the corresponding blanking bin along the blanking pipeline 712;
step 74: the controller 9 controls the clamp of the blanking station 54 to reset, and the photoelectric sensor 711 receives a clamp resetting signal of the blanking station 54 and transmits the clamp resetting signal to the controller 9;
step 75: the controller 9 controls the eighth air cylinder 74 to reset, the eighth air cylinder 74 drives the third pushing block 73 to reset, the third pushing block 73 drives the first receiving hopper 71 to reset, meanwhile, the controller 9 controls the ninth air cylinder 77 to reset, the ninth air cylinder 77 drives the second receiving hopper mounting plate 78 to reset, the second receiving hopper mounting plate 78 drives the second receiving hopper 79 to reset, and the first receiving hopper 71 and the second receiving hopper 79 both complete resetting;
step 75: the controller 9 controls the transfer unit 5 to continue rotating.
Wherein the size of the yellow cultured diamond raw material is 1-2 mm.
Wherein, equipment has solved yellow and has cultivated diamond and rely on the problem that manual sorting intensity of labour is big, work efficiency is low.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (10)
1. The utility model provides a yellow cultivates diamond automatic sorting equipment based on visual identification which characterized in that, it includes: the device comprises a raw material bin unit (1), a material extracting unit (2), a material arranging unit (3), a material loading unit (4), a conveying unit (5), a visual identification unit (6), a material unloading unit (7), an operation processing device (8) and a controller (9); wherein,
the raw material bin unit (1) is used for storing and flattening yellow cultivated diamond raw materials to be sorted;
the material extracting unit (2) is used for extracting the yellow cultivated diamond raw materials to be sorted to the material arranging unit (3);
the material arranging unit (3) is used for sorting and extracting the yellow cultured diamond raw materials to be sorted into a linear arrangement;
the feeding unit (4) is used for sucking a yellow cultivation diamond raw material to be sorted and conveying the yellow cultivation diamond raw material to the conveying unit (5);
the raw material bin unit (1), the material extracting unit (2), the material arranging unit (3) and the material loading unit (4) work together, so that yellow diamond cultivation raw materials are accurately loaded one time;
the conveying unit (5) is used for conveying yellow cultivated diamond raw materials to be sorted to the visual identification unit (6) and the blanking unit (7), the visual identification unit (6) is connected with the operation processing device (8), the operation processing device (8) is connected with the controller (9), the visual identification unit (6) conveys collected images to the operation processing device (8) for processing and analysis, the operation processing device (8) conveys sorting results to the controller (9), and the controller (9) controls the blanking unit (7) to perform grading blanking according to the sorting results.
2. The automatic sorting apparatus for yellow-colored breeding diamonds based on visual identification as claimed in claim 1, wherein said raw material bin unit (1) comprises: the device comprises a raw material bin (11), a material level sensor mounting bracket (12), a material level sensor (13), a conveying belt (14) and a first motor (15); the raw material bin (11) is round and hollow, yellow cultivated diamond raw materials to be sorted are stored in the raw material bin, one end of a conveying belt (14) is sleeved on the outer side of the round raw material bin (11), the other end of the conveying belt (14) is sleeved on a first motor (15), and the first motor (15) is connected with a controller (9); a material level sensor mounting support (12) is arranged beside the raw material bin (11), a material level sensor (13) is arranged on the material level sensor mounting support (12), the material level sensor (13) is located inside the raw material bin (11) and close to an opening above, and the material level sensor (13) is connected with the controller (9).
3. The automatic sorting apparatus for yellow-colored breeding diamonds based on visual identification as claimed in claim 2, wherein said extractor unit (2) comprises: the device comprises a first cylinder (21), a vertical lifting support (22), a second cylinder (23), a horizontal lifting support (24), a material suction pipe (25) and a first vacuum pump (26);
the controller (9) is connected with the first air cylinder (21), the first air cylinder (21) is connected with an air source through a pipeline, a vertical lifting support (22) is arranged at the upper part of the first air cylinder (21), a second air cylinder (23) is additionally arranged at the upper end of the vertical lifting support (22) along the horizontal direction, the second air cylinder (23) is connected with the air source through a pipeline, a horizontal lifting support (24) is arranged at the second air cylinder (23) along the horizontal direction and is connected with one end of the horizontal lifting support (24), a suction pipe (25) is downwards arranged at the other end of the horizontal lifting support (24) along the vertical direction, the suction pipe (25) is circular, the inner diameter of the material suction pipe (25) of the hollow long pipe is larger than the maximum size of yellow cultivated diamond raw materials to be sorted, the pipe opening is located above the raw material bin (11) downwards, the material suction pipe (25) is connected with a first vacuum pump (26) through a pipeline, and the first vacuum pump (26) is connected with the controller (9).
4. The automatic sorting apparatus for yellow-colored breeding diamonds based on visual identification as claimed in claim 3, wherein said sorting unit (3) comprises: a V-shaped groove bracket (31) and a vibrator (32);
v type groove support (31) are rectangle, one end has the grooved support of V type, and the V type groove opening of V type groove support (31) is upwards, install in raw materials storehouse (11) inside central position perpendicularly, and "V" type fluting region of V type groove support (31) is higher than raw materials storehouse mouth, and V type groove support (31) bottom is connected with vibrator (32), and vibrator (32) are connected with controller (9).
5. The automatic sorting apparatus for yellow-colored breeding diamonds based on visual identification as claimed in claim 4, wherein said feeding unit (4) comprises: the device comprises a feeding unit bottom plate (41), a vacuum suction head (42), a third cylinder (43), a first connecting plate (44), a fourth cylinder (45), a second connecting plate (46), a suction head connecting plate (47), a second motor (48), a motor connecting plate (49), a nut connecting plate (410), a screw nut (411), a feeding guide pipe (412) and a pneumatic controller (413);
the feeding unit bottom plate (41) is rectangular and horizontally arranged, a third air cylinder (43) is arranged on the feeding unit bottom plate (41), the third air cylinder (43) is positioned beside the raw material bin (11) and is parallel to the horizontal lifting support (24), and the third air cylinder (43) is connected with the controller (9);
a first connecting plate (44) is arranged on the third cylinder (43), a fourth cylinder (45) is arranged on the first connecting plate (44), the fourth cylinder (45) is vertically installed, and the fourth cylinder (45) is connected with the controller (9);
a second connecting plate (46) is arranged on the fourth cylinder (45), a motor connecting plate (49) is arranged on the second connecting plate (46), a second motor (48) is arranged on the motor connecting plate (49), the shaft of the second motor (48) faces the direction of the raw material bin (11), and the second motor (48) is connected with the controller (9);
be equipped with screw-nut (411) on second motor (48), screw-nut (411) pass nut connecting plate (410) perpendicularly, be equipped with suction head connecting plate (47) on nut connecting plate (410), be equipped with vacuum suction head (42) on suction head connecting plate (47), vacuum suction head (42) are on a parallel with the slot direction in V type groove support (31) V type groove, vacuum suction head (42) pass through the pipeline and are connected with the second vacuum pump, material loading pipe (412) are located former feed bin (11) next door and install perpendicularly on the mounting panel of former feed bin (11), the inside cavity of material loading pipe (412), the bottom binding off, material loading pipe (412) parallel is just being equipped with the round hole to one side of vacuum suction head (42), material loading pipe (412) top is passed through the pipeline and is connected with pneumatic controller (413), pneumatic controller (413) are connected with controller (9) and air supply.
6. The automatic sorting apparatus for yellow-colored breeding diamonds based on visual identification as claimed in claim 5, wherein said transfer unit (5) comprises: a rotary air supply ring (518), a rotary disc (55), a clutch (57), a divider (56), a third motor (58), a light-transmitting component (516) and a rotary cover (59);
the controller (9) is connected with a third motor (58), the third motor (58) is connected with a clutch (57), the clutch (57) is connected with a divider (56), the divider (56) is connected with a turntable (55), four stations are uniformly distributed on the edge of the turntable (55) at intervals of 90 degrees and are arranged clockwise and sequentially defined as a first station, a second station, a third station and a fourth station; the four stations are cyclically replaced during the rotation process of the rotary disc (55); the functions of the four stations include: loading, visual identification, standby and unloading; in the rotating process of the turntable (55), when the position of the first station is matched with the position of the feeding unit (4), the first station is used as a feeding station (51), the second station, the third station and the fourth station are respectively used as a visual identification station (52), a standby station (53) and a discharging station (54), and the feeding station (51), the visual identification station (52), the standby station (53) and the discharging station (54) are arranged clockwise at intervals of 90 degrees; after the turntable (55) rotates 90 degrees clockwise, the position of the first station is replaced by a fourth station, the fourth station is matched with the position of the feeding unit (4), the fourth station is used as a feeding station (51), and the first station, the second station and the third station are respectively used as a visual identification station (52), a standby station (53) and a blanking station (54); repeating the steps in the same way and repeating the steps in a circulating way;
a rotary air supply ring (518) is arranged above the turntable (55), a rotary cover (59) is covered above the rotary air supply ring (518), a hole is formed in the rotary cover (59), one end of the rotary air supply ring (518) is respectively connected with an air source and the controller (9), the other end of the rotary air supply ring is connected with a pneumatic pipeline penetrating through the hole of the rotary cover (59), and the pneumatic pipeline is connected with respective fifth air cylinders (510) at the four stations; each fifth cylinder (510) is connected with one clamp connecting plate (517), each clamp connecting plate (517) is provided with one clamp, a light-transmitting part (516) is arranged below each clamp, and each light-transmitting part (516) is rectangular; each of the clamps includes: the device comprises a sixth cylinder (511), a seventh cylinder (512), a first push block (513), a second push block (514) and a push block limiting block (515); the first push block (513) and the second push block (514) are both rectangular and are arranged oppositely, and the butt joint ends are provided with semicircular notches, so that the semicircular notches of the first push block (513) and the second push block (514) are combined to form a whole circular hole; the side surfaces of the first push block (513) and the second push block (514) are provided with push block limiting blocks (515) which are used for limiting the movement of the first push block (513) and the second push block (514); the first push block (513) is connected with the sixth air cylinder (511), the second push block (514) is connected with the seventh air cylinder (512), and the sixth air cylinder (511) and the seventh air cylinder (512) are connected with the rotary air supply ring (518) through pipelines.
7. The automatic sorting apparatus for yellow-colored breeding diamonds based on visual identification as claimed in claim 6, wherein said visual identification unit (6) comprises: a lens (61), a camera (62), a camera holder (63), a light source holder (64), a light source (65), and a first proximity switch (66);
be equipped with camera (62) on camera support (63), camera (62) front end is equipped with camera lens (61), camera (62) and camera lens (61) perpendicular downward installation are located directly over the printing opacity part (516) of visual identification station (52), be equipped with light source (65) under printing opacity part (516), light source (65) are the rectangle, light source (65) light emitting area is installed on light source support (64) perpendicularly upwards, the center of light source (65) and camera lens (61) centre of a circle are in same vertical line, be equipped with first proximity switch (66) on light source (65) support, first proximity switch (66) are installed perpendicularly upwards, first proximity switch (66) are connected with controller (9), controller (9) and arithmetic processor (8) pass through network connection, arithmetic processor (8) are connected with camera (62).
8. The automatic sorting apparatus for yellow-colored breeding diamonds based on visual identification as claimed in claim 7, wherein said blanking unit (7) comprises: the device comprises a first material receiving funnel (71), a first material receiving funnel mounting plate (72), a third push block (73), an eighth air cylinder (74), an eighth air cylinder mounting plate (75), a ninth air cylinder supporting plate (76), a ninth air cylinder (77), a second material receiving funnel mounting plate (78), a second material receiving funnel (79), a sensor support (710), a photoelectric sensor (711), a discharging pipeline (712) and a discharging bin;
a first receiving funnel (71) is arranged on the first receiving funnel mounting plate (72), the first receiving funnel mounting plate (72) is connected with a discharging pipeline (712), and the discharging pipeline (712) is opposite to the discharging bin opening; the blanking bin is cylindrical and hollow inside; the first material receiving hopper (71) is connected with a third pushing block (73), the third pushing block (73) is connected with an eighth air cylinder (74), the eighth air cylinder (74) is installed on an eighth air cylinder installation plate (75), the eighth air cylinder (74) is connected with an air source through a pipeline, and the eighth air cylinder (74) is connected with a controller (9); the center of the first material receiving funnel (71), a third push block (73), the eighth cylinder (74) axle center is on the same straight line with carousel (55) centre of a circle, first material receiving funnel (71) next door is equipped with ninth cylinder backup pad (76), be equipped with ninth cylinder (77) on ninth cylinder backup pad (76), ninth cylinder (77) are at carousel (55) tangential direction horizontal installation, ninth cylinder (77) pass through the pipeline and are connected with the air supply, ninth cylinder (77) are connected with controller (9), be equipped with the second on ninth cylinder (77) and connect material funnel mounting panel (78), it connects material funnel (79) to be equipped with the second on second material receiving funnel mounting panel (78), the second is connected material funnel (79) next door and is equipped with sensor support (710), be equipped with photoelectric sensor (711) on sensor support (710), photoelectric sensor (711) are located second and connect material funnel (79) top and install perpendicularly downwards.
9. The automatic yellow grown diamond sorting apparatus according to claim 1, wherein the size of the yellow grown diamond material is 1mm to 2 mm.
10. The automatic yellow breeding diamond sorting device based on visual identification as claimed in claim 1, wherein the device solves the problems of labor intensity and low working efficiency of yellow breeding diamonds depending on manual sorting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911149139.1A CN110961365B (en) | 2019-11-21 | 2019-11-21 | Automatic sorting equipment for yellow cultivation diamonds based on visual identification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911149139.1A CN110961365B (en) | 2019-11-21 | 2019-11-21 | Automatic sorting equipment for yellow cultivation diamonds based on visual identification |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110961365A true CN110961365A (en) | 2020-04-07 |
| CN110961365B CN110961365B (en) | 2024-09-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201911149139.1A Active CN110961365B (en) | 2019-11-21 | 2019-11-21 | Automatic sorting equipment for yellow cultivation diamonds based on visual identification |
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| CN111804604A (en) * | 2020-07-09 | 2020-10-23 | 中国科学院地质与地球物理研究所 | High-precision material color sorting device |
| CN112246678A (en) * | 2020-09-25 | 2021-01-22 | 长沙杰立特自动化设备有限公司 | Component feeding and selecting device and component pin shearing machine |
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| CN112246678A (en) * | 2020-09-25 | 2021-01-22 | 长沙杰立特自动化设备有限公司 | Component feeding and selecting device and component pin shearing machine |
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| CN110961365B (en) | 2024-09-20 |
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