CN110957876B - Bilateral Flux Switching Permanent Magnet Linear Motor - Google Patents
Bilateral Flux Switching Permanent Magnet Linear Motor Download PDFInfo
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- 230000002146 bilateral effect Effects 0.000 title claims abstract description 32
- 230000004907 flux Effects 0.000 title claims abstract description 23
- 238000004804 winding Methods 0.000 claims abstract description 66
- 238000009434 installation Methods 0.000 claims abstract description 18
- 239000004020 conductor Substances 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 8
- 238000009423 ventilation Methods 0.000 claims description 7
- 230000005415 magnetization Effects 0.000 claims description 6
- 238000000819 phase cycle Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 13
- 238000009826 distribution Methods 0.000 description 13
- 238000004458 analytical method Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000004088 simulation Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000009347 mechanical transmission Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 1
- 210000004489 deciduous teeth Anatomy 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005405 multipole Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K16/00—Machines with more than one rotor or stator
- H02K16/04—Machines with one rotor and two stators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/32—Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
- H02K41/02—Linear motors; Sectional motors
- H02K41/03—Synchronous motors; Motors moving step by step; Reluctance motors
- H02K41/031—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type
- H02K41/033—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type with armature and magnets on one member, the other member being a flux distributor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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Abstract
Description
技术领域technical field
本发明涉及电机技术领域,尤其涉及一种双边磁通切换永磁直线电机。The invention relates to the technical field of motors, in particular to a bilateral magnetic flux switching permanent magnet linear motor.
背景技术Background technique
目前,随着工业技术的发展,采用直线电机应用于轨道交通、垂直升降等领域越来越成为应用技术的热点。这是由于依靠机械传动装置的传统旋转电机效率较低下,在各个性能的方面不能满足高效率运行的要求,与传统的旋转电机相比,直线电机省去了机械传动装置而直接产生电磁力,具有推力密度高、损耗小、噪声低等优点。因此,采用直线电机代替旋转电机,可以克服旋转电机在上述应用场合中的上述缺点,提高整个驱动系统的运行效率。At present, with the development of industrial technology, the use of linear motors in rail transit, vertical lift and other fields has increasingly become a hot spot of application technology. This is due to the low efficiency of the traditional rotary motor relying on the mechanical transmission device and cannot meet the requirements of high-efficiency operation in terms of various performances. Compared with the traditional rotary motor, the linear motor eliminates the mechanical transmission device and directly generates electromagnetic force , has the advantages of high thrust density, low loss and low noise. Therefore, using a linear motor instead of a rotary motor can overcome the above shortcomings of the rotary motor in the above-mentioned applications and improve the operation efficiency of the entire drive system.
已有的双边磁通切换永磁直线电机的长次级仅由导磁材料构成,初级仅由电枢绕组和导磁材料构成,可靠性高,结构简单,适用于长行程工况。但仍存在漏磁严重、导磁材料利用率低、成本过高、推力密度小等问题,限制了其在交通轨道、垂直升降等领域的应用。The long secondary of the existing bilateral magnetic flux switching permanent magnet linear motor is only composed of magnetically conductive material, and the primary is only composed of armature winding and magnetically conductive material, which has high reliability and simple structure, and is suitable for long-stroke conditions. However, there are still problems such as serious magnetic flux leakage, low utilization rate of magnetic conductive materials, high cost, and low thrust density, which limit its application in the fields of transportation tracks and vertical lifts.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是如何提供一种利用率高且漏磁低的双边磁通切换永磁直线电机。The technical problem to be solved by the present invention is how to provide a bilateral magnetic flux switching permanent magnet linear motor with high utilization rate and low magnetic leakage.
为解决上述技术问题,本发明所采取的技术方案是:一种双边磁通切换永磁直线电机,其特征在于:包括双边次级定子以及设置于所述定子之间的初级动子,所述次级定子的长度大于所述初级动子的长度,所述初级动子与所述双边次级定子之间具有间隙,所述初级动子包括6个初级动子单元,所述初级动子单元与初级动子单元之间存在连接桥,相邻单元之间由连接桥填充紧固,所述连接桥为导热但非导磁材料且与单元间隔组成初级的冷却通风结构;每个初级动子单元包括两个H型导磁铁芯,两个H型导磁铁芯之间设置有永磁体;所述次级定子上间隔的形成有若干个次级齿,所述次级齿与次级齿之间形成有次级槽,所述次级槽的底部形成有轭部,与所述次级齿相对的H型导磁铁芯上形成有导磁齿,同一侧的导磁齿之间形成绕组安装槽;每个初级动子单元中永磁体和两侧的H型导磁铁芯的绕组安装槽间均隔套着一个电枢绕组,且每个初级动子单元的H型导磁铁芯的绕组安装槽中仅设置一相电枢绕组;以所述双边次级定子为固定部件,初级动子为运动部件,以初级动子在双边次级定子中间做直线运动,构成双边平板结构的电机。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a bilateral magnetic flux switching permanent magnet linear motor, which is characterized in that: it includes bilateral secondary stators and a primary mover arranged between the stators, and the The length of the secondary stator is greater than the length of the primary mover, there is a gap between the primary mover and the bilateral secondary stator, the primary mover includes 6 primary mover units, and the primary mover unit There is a connection bridge with the primary mover unit, and the adjacent units are filled and fastened by the connection bridge. The connection bridge is a thermally conductive but non-magnetically conductive material and is spaced from the unit to form a primary cooling ventilation structure; each primary mover The unit includes two H-shaped conductive cores, and a permanent magnet is arranged between the two H-shaped conductive cores; a plurality of secondary teeth are formed at intervals on the secondary stator, and the secondary teeth are connected to the secondary teeth. A secondary slot is formed between the secondary slots, a yoke is formed at the bottom of the secondary slot, magnetic conductive teeth are formed on the H-shaped magnetic core opposite to the secondary teeth, and a winding installation is formed between the magnetic conductive teeth on the same side Slots; an armature winding is spaced between the permanent magnets in each primary mover unit and the winding installation slots of the H-shaped conductive magnetic cores on both sides, and the windings of the H-shaped conductive magnetic cores of each primary mover unit are installed Only one-phase armature winding is arranged in the slot; the bilateral secondary stator is used as the fixed part, the primary mover is the moving part, and the primary mover performs linear motion in the middle of the bilateral secondary stator to form a motor with a bilateral flat plate structure.
优选的,所述间隙为1mm。Preferably, the gap is 1 mm.
进一步的技术方案在于:所述次级定子的次级齿之间为次级槽,所述次级齿与所述次级槽之间形成有第一倾斜边,每个所述次级齿的两侧进行直角倒角设置,在所述次级齿两侧的尖部形成有第二倾斜边和第三倾斜边。A further technical solution is: secondary slots are formed between the secondary teeth of the secondary stator, a first inclined edge is formed between the secondary teeth and the secondary slots, and the Right-angle chamfering is performed on both sides, and a second inclined edge and a third inclined edge are formed on the tip portions on both sides of the secondary teeth.
进一步的技术方案在于:每个所述H型导磁铁芯的导磁齿的两侧进行直角倒角设置,在所述导磁齿两侧的尖部形成有第四倾斜边和第五倾斜边。A further technical solution is that: right-angle chamfering is performed on both sides of the magnetic conductive teeth of each of the H-shaped magnetic conductive cores, and a fourth inclined edge and a fifth inclined edge are formed on the tips of the two sides of the magnetic conductive tooth. .
进一步的技术方案在于:所述H型导磁铁芯一侧的一个导磁齿与与其相对应的次级齿错位设置,所述H型导磁铁芯另一侧的一个导磁齿与与其相对应的次级齿正对设置。A further technical solution is as follows: one magnetic conductive tooth on one side of the H-shaped magnetic conductive core and its corresponding secondary tooth are dislocated, and one magnetic conductive tooth on the other side of the H-shaped magnetic conductive core corresponds to it. The secondary teeth are set facing each other.
进一步的技术方案在于:导磁齿与次级齿错位设置时,第四斜边的右端与第二斜边的左端正对设置。A further technical solution is that: when the magnetic conductive teeth and the secondary teeth are dislocated, the right end of the fourth hypotenuse and the left end of the second hypotenuse are arranged in direct opposition.
进一步的技术方案在于:初级槽宽τt1与次级极距τρ之间、相间距ρ与次级极距τρ之间符合以下公式:A further technical solution is that: between the primary slot width τ t1 and the secondary pole pitch τ ρ , and between the phase spacing ρ and the secondary pole pitch τ ρ , the following formulas are met:
τt1=[(m+1/2)]τρ,其中,m为1;ρ=(n±2/3)τρ,其中,n为整数5,相距满足三相绕组互差120电角度的要求;初级单元间齿距τt2=(m+1/6)τρ,其中m为1,其中,初级槽宽τt1是指同一个H型导磁铁芯上同侧的两个导磁齿(间的中心距,次级极距τρ是指相邻的两个次级齿间的中心距,相间距ρ是指相邻的两个永磁体间的中心距,τt2是连接桥两侧相邻的两个导磁齿间的中心距。τ t1 =[(m+1/2)]τ ρ , where m is 1; ρ=(n±2/3)τ ρ , where n is an
进一步的技术方案在于:所述永磁体水平充磁,且相邻初级动子单元中的永磁体的充磁方向相反,属于同一相的初级动子单元对应的永磁体充磁方向相反。A further technical solution is: the permanent magnets are magnetized horizontally, and the magnetization directions of the permanent magnets in adjacent primary mover units are opposite, and the magnetization directions of the permanent magnets corresponding to the primary mover units belonging to the same phase are opposite.
进一步的技术方案在于:从某一绕组安装槽开始,所述绕组安装槽中电枢绕组按一定的相序依次排列,其中,任一绕组安装槽内的电枢绕组与其相邻的一侧电枢绕组的绕向相反,且同一初级动子单元的同相电枢绕组绕向相反,6个连续初级动子单元构成一个完整的初级动子。A further technical solution is: starting from a certain winding installation slot, the armature windings in the winding installation slot are sequentially arranged in a certain phase sequence, wherein the armature winding in any winding installation slot is electrically connected to its adjacent side. The winding directions of the armature windings are opposite, and the in-phase armature windings of the same primary mover unit are wound in opposite directions, and 6 consecutive primary mover units constitute a complete primary mover.
进一步的技术方案在于:每个初级动子单元对应的初级的任意一相电枢绕组由1对集中电枢绕组组成,其后依次设置属于相邻相的集中电枢绕组,6个初级动子单元依次设置,属于同相的集中电枢绕组并联单独控制,或者串联起来作为一相绕组控制。A further technical solution is: any one-phase armature winding of the primary corresponding to each primary mover unit is composed of a pair of concentrated armature windings, and then the concentrated armature windings belonging to adjacent phases are arranged in sequence, and six primary movers are arranged. The units are arranged in sequence, and the centralized armature windings belonging to the same phase are controlled in parallel and individually, or connected in series as one-phase windings.
采用上述技术方案所产生的有益效果在于:所述直线电机采用H型导磁铁芯,有效解决了初级动子漏磁的问题;初级单元化的设计不仅增加了磁通密度和推力密度,同时大大减轻了电机的重量,降低了电机制造的成本,提高了电机材料的利用率;减小了次级轭部的厚度,进一步降低了次级的成本和重量,同时提高了电机输出功率和带负载能力;由于次级结构简单,仅由导磁材料构成,优化的填充齿槽结构使次级磁感线的磁通流通更加连续,不仅减小漏磁同时也使电机因更加符合磁阻最小原理的运行而提高输出能力;依据磁通切换电机原理和有限元分析,优化了永磁体的形状,这不仅有效增加了电机的推力输出密度,而且有效减小了定位力,提高了电机的运行性能,同时减少了永磁体的用量节约了电机制作成本;借助有限元分析,采用直角尺倒角技术优化的初级和次级齿形有效减小了定位力,但不会减少电机的平均转矩,从而改善了电机的运行性能;双边定子非对称分布放置,有效减小了定位力;相邻初级动子单元之间的连接桥为导热但非导磁材料且与通风口组成初级的冷却通风结构,有利于永磁体和绕组的散热和冷却,提高了电机的输出能力和使用寿命,该结构不仅极大的提高了材料的利用率,而且降低了电机的制造成本。The beneficial effects of the above technical solutions are: the linear motor adopts an H-shaped magnetic core, which effectively solves the problem of magnetic leakage of the primary mover; the primary unitized design not only increases the magnetic flux density and thrust density, but also greatly Reduce the weight of the motor, reduce the cost of motor manufacturing, and improve the utilization rate of motor materials; reduce the thickness of the secondary yoke, further reduce the cost and weight of the secondary, and improve the output power and load of the motor. Due to the simple secondary structure and only composed of magnetically conductive materials, the optimized filling cogging structure makes the magnetic flux flow of the secondary magnetic field lines more continuous, which not only reduces the magnetic flux leakage but also makes the motor more in line with the principle of minimum reluctance. According to the principle of flux switching motor and finite element analysis, the shape of the permanent magnet is optimized, which not only effectively increases the thrust output density of the motor, but also effectively reduces the positioning force and improves the running performance of the motor , while reducing the amount of permanent magnets and saving the cost of motor production; with the help of finite element analysis, the primary and secondary tooth profiles optimized by right-angle chamfering technology can effectively reduce the positioning force, but will not reduce the average torque of the motor, Thereby, the running performance of the motor is improved; the bilateral stators are placed asymmetrically, which effectively reduces the positioning force; the connecting bridge between the adjacent primary mover units is made of thermally conductive but non-magnetically conductive material and forms a primary cooling ventilation structure with the air vents , which is conducive to the heat dissipation and cooling of the permanent magnet and the winding, and improves the output capacity and service life of the motor. This structure not only greatly improves the utilization rate of materials, but also reduces the manufacturing cost of the motor.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1是本发明实施例所述直线电机的结构示意图;1 is a schematic structural diagram of a linear motor according to an embodiment of the present invention;
图2是本发明实施例所述直线电机的磁场分布图;Fig. 2 is the magnetic field distribution diagram of the linear motor according to the embodiment of the present invention;
图3a是现有技术中初级磁感线分布示意图;3a is a schematic diagram of the distribution of primary magnetic field lines in the prior art;
图3b是本发明实施例所述直线电机中初级磁感线分布示意图;3b is a schematic diagram of the distribution of primary magnetic field lines in the linear motor according to the embodiment of the present invention;
图4a是现有技术中导磁铁芯的磁场分布图;Fig. 4a is a magnetic field distribution diagram of a magnetic conducting core in the prior art;
图4b是本发明实施例所述直线电机中H型导磁铁芯的磁场分布图;Fig. 4b is the magnetic field distribution diagram of the H-shaped conductive magnet core in the linear motor according to the embodiment of the present invention;
图5a是现有技术中初级齿部与次级齿部的磁感线分布图;Fig. 5a is a distribution diagram of magnetic field lines of the primary tooth portion and the secondary tooth portion in the prior art;
图5b本发明实施例所述直线电机中次级优化后的磁感线分布图;Fig. 5b is a distribution diagram of magnetic field lines after secondary optimization in the linear motor according to the embodiment of the present invention;
图6是本发明实施例所述直线电机中定子齿非对称分布放置示意图;FIG. 6 is a schematic diagram of the asymmetric distribution and placement of stator teeth in the linear motor according to the embodiment of the present invention;
图7是本发明实施例所述直线电机中定子的结构示意图;7 is a schematic structural diagram of a stator in a linear motor according to an embodiment of the present invention;
图8是本发明实施例所述直线电机中H型导磁铁芯与永磁体的配合结构示意图;8 is a schematic diagram of the matching structure of the H-shaped magnetic conducting core and the permanent magnet in the linear motor according to the embodiment of the present invention;
图9是本发明实施例所述直线电机中初级以及次级齿的结构示意图;9 is a schematic structural diagram of the primary and secondary teeth in the linear motor according to the embodiment of the present invention;
图10是本发明实施例所述直线电机中连接桥和通风的结构示意图;10 is a schematic structural diagram of a connection bridge and ventilation in the linear motor according to the embodiment of the present invention;
其中:1、次级定子;2、初级动子;3、间隙;4、初级动子单元;5、连接桥;6、冷却通风结构;7、H型导磁铁芯;8、永磁体;9、次级齿;10、次级槽;11、轭部;12、导磁齿;13、绕组安装槽;14、电枢绕组;15、第一倾斜边;16、第二倾斜边;17、第三倾斜边;18、第四倾斜边;19、第五倾斜边。Among them: 1. Secondary stator; 2. Primary mover; 3. Gap; 4. Primary mover unit; 5. Connection bridge; 6. Cooling ventilation structure; 7. H-shaped magnetic core; 8. Permanent magnet; 9 , secondary tooth; 10, secondary slot; 11, yoke; 12, magnetic conductive tooth; 13, winding installation slot; 14, armature winding; 15, first inclined side; 16, second inclined side; 17, The third inclined side; 18, the fourth inclined side; 19, the fifth inclined side.
具体实施方式Detailed ways
下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施例的限制。Many specific details are set forth in the following description to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can do so without departing from the connotation of the present invention. Similar promotion, therefore, the present invention is not limited by the specific embodiments disclosed below.
如图1-图2所示,本发明实施例公开了一种双边磁通切换永磁直线电机,包括双边次级定子1以及设置于所述定子之间的初级动子2,所述次级定子1的长度大于所述初级动子2的长度,所述初级动子2与所述双边次级定子之间具有间隙3,优选的,所述间隙为1mm;所述初级动子包括6个初级动子单元4,所述初级动子单元4与初级动子单元4之间存在连接桥5,相邻单元之间由连接桥5填充紧固,所述连接桥5为导热但非导磁材料且与单元间隔组成初级的冷却通风结构6;每个初级动子单元4包括两个H型导磁铁芯7,两个H型导磁铁芯7之间设置有永磁体8;所述次级定子1上间隔的形成有若干个次级齿9,所述次级齿与次级齿之间形成有次级槽10,所述次级槽10的底部形成有轭部11,与所述次级齿9相对的H型导磁铁芯7上形成有导磁齿12,同一侧的导磁齿12之间形成绕组安装槽13;每个初级动子单元4中永磁体8和两侧的H型导磁铁芯7的绕组安装槽13间均隔套着一个电枢绕组14,且每个初级动子单元4的H型导磁铁芯7的绕组安装槽13中仅设置一相电枢绕组14;以所述双边次级定子为固定部件,初级动子2为运动部件,以初级动子2在双边次级定子中间做直线运动,构成双边平板结构的电机。As shown in FIGS. 1-2 , an embodiment of the present invention discloses a bilateral magnetic flux switching permanent magnet linear motor, which includes a bilateral
如图1所示,初级槽宽τt1与次级极距τρ之间、相间距ρ与次级极距τρ之间符合以下要求:τt1=[(m+1/2)]τρ,其中,m为1;ρ=(n±2/3)τρ,其中,n为整数,相距满足三相绕组互差120电角度的要求;初级单元间齿距τt2=(m+1/6)τρ,其中m为1,其中,初级槽宽τt1是指同一个H型导磁铁芯7上同侧的两个导磁齿12间的中心距,次级极距τρ是指相邻的两个次级齿9间的中心距,相间距ρ是指相邻的两个永磁体8间的中心距,τt2是指连接桥5两侧相邻的两个导磁齿12间的中心距。As shown in Figure 1, the following requirements are met between the primary slot width τ t1 and the secondary pole pitch τ ρ , and between the phase spacing ρ and the secondary pole pitch τ ρ : τ t1 =[(m+1/2)]τ ρ , where m is 1; ρ=(n±2/3)τ ρ , where n is an integer, and the distance satisfies the requirement that the three-phase windings differ by 120 electrical degrees; the tooth spacing between primary units τ t2 =(
所述直线电机中电机极距τρ优选为6mm,相距ρ优选为34mm;一个次级极距的长度相当于该电机的360电角度,即该电机的一个次级极相当于永磁同步电机的一对极。按照分数槽原理,如果初级槽数为6,则次级极数可选为1、5、7、11、13、17、19、23……。为得到较大的推力密度和较低的同步速度,该直线电机应采用少槽多极结构,图1所示电机为6槽/17极电机。工作速度范围由槽/极数和极距来决定,可根据实际要求来选择电机的槽/极数和次级的极距。In the linear motor, the motor pole distance τ ρ is preferably 6mm, and the distance ρ is preferably 34mm; the length of a secondary pole distance is equivalent to 360 electrical degrees of the motor, that is, a secondary pole of the motor is equivalent to a permanent magnet synchronous motor. a pair of poles. According to the principle of fractional slots, if the number of primary slots is 6, the number of secondary poles can be selected as 1, 5, 7, 11, 13, 17, 19, 23... . In order to obtain a larger thrust density and a lower synchronous speed, the linear motor should adopt a multi-pole structure with few slots. The motor shown in Figure 1 is a 6-slot/17-pole motor. The working speed range is determined by the number of slots/poles and the pole pitch. The number of slots/poles and the secondary pole pitch of the motor can be selected according to actual requirements.
如图1所示,每个单元中永磁体8和两边的H型导磁铁芯7间均隔套着两个集中绕组,每个单元的H型导磁铁芯7的导磁齿中仅设置一相集中绕组,每个单元中单边初级的任意一相电枢绕组由2对集中电枢绕组3串联组成,从第一个集中电枢绕组起,有1个相邻放置的集中电枢绕组属于同一相,其后依次设置属于相邻相的集中电枢绕组,两单边初级结构完全相同,6个电机单元依次设置,两单边初级中属于同相的集中电枢绕组并联单独控制,或者串联起来作为一相绕组控制。As shown in FIG. 1 , two concentrated windings are spaced between the
如图1所示,永磁体8水平充磁,且相邻初级动子单元4对应的永磁体8的充磁方向相反,属于同一相的初级动子单元对应的永磁体8充磁方向相反。所述绕组安装槽中电枢绕组14按一定的相序依次排列,其中,任一绕组安装槽内的电枢绕组与其相邻的一侧电枢绕组的绕向相反,且同一单元的同相电枢绕组绕向相反,6个连续初级动子单元4构成一个完整的初级动子2。As shown in FIG. 1 , the
通过有限元分析,观察磁通量密度、磁感线在定子铁芯和动子铁芯中的分布,发现相邻单元的有些部分对于磁感线的流通是不重要的,初级铁芯并未利用这一部分,去掉这些部分后通过观察磁场密度分布图,如图4a所示,发现两端铁芯磁通密度增大且未达到磁饱和,故而去除掉这一部分,形成本申请的初级动子单元化的结构。如图4b初级的箭头和次级的黑色椭圆所示,单元化的设计使得初级和次级之间流通的磁感线更加密集,大大提高了电机的推力密度,同时也极大减轻了电机的重量、降低了电机的制造成本,提高了电机材料的利用率和运行效率。Through finite element analysis, the magnetic flux density and the distribution of magnetic induction lines in the stator core and the mover core were observed, and it was found that some parts of the adjacent units were not important for the circulation of magnetic induction lines, and the primary iron core did not take advantage of this. Part, after removing these parts, by observing the magnetic field density distribution, as shown in Figure 4a, it is found that the magnetic flux density of the iron cores at both ends increases and does not reach magnetic saturation, so this part is removed to form the primary mover unitization of the present application Structure. As shown by the arrows of the primary and the black ellipse of the secondary in Fig. 4b, the unitized design makes the magnetic field lines flowing between the primary and the secondary denser, which greatly improves the thrust density of the motor, and also greatly reduces the motor's thrust. weight, reduce the manufacturing cost of the motor, and improve the utilization rate and operation efficiency of the motor material.
如图7所示,所述次级定子1的次级齿9之间为次级槽10,所述次级齿9与所述次级槽10之间形成有第一倾斜边15,每个所述次级齿9的两侧进行直角倒角设置,在所述次级齿9两侧的尖部形成有第二倾斜边16和第三倾斜边17。如图6所示,每个所述H型导磁铁芯7的导磁齿12的两侧进行直角倒角设置,在所述导磁齿12两侧的尖部形成有第四倾斜边18和第五倾斜边19。如图6所示,所述H型导磁铁芯7一侧的一个导磁齿12与与其相对应的次级齿9错位设置,所述H型导磁铁芯7另一侧的一个导磁齿12与与其相对应的次级齿9正对设置。进一步的,导磁齿12与次级齿9错位设置时,第四斜边18的右端与第二斜边16的左端正对设置。As shown in FIG. 7 , between the
如图3a所示,现有的H型铁芯漏磁严重,本申请新型结构的H型导磁铁芯不仅大大降低的了漏磁的问题,同时如图3b黑色椭圆圈画的区域所示,新型H型导磁铁芯齿部的优化使磁感线流通的磁阻变小,磁感线的磁通流通更加连续,更符合体现磁阻最小原理。As shown in Figure 3a, the existing H-type iron core has serious magnetic flux leakage. The H-type conductive magnetic core of the new structure of the present application not only greatly reduces the problem of magnetic flux leakage, but also as shown in the area drawn by the black elliptical circle in Figure 3b, The optimization of the teeth of the new H-type conductive magnet core makes the magnetic resistance of the magnetic field lines smaller, and the magnetic flux of the magnetic field lines is more continuous, which is more in line with the principle of minimum magnetic resistance.
同样如图5b所示,次级齿槽的填充部分也体现了这一优化原理,图5a的模型中尖锐的齿槽并不适合磁感线的流通,并且伴有少量漏磁情况的发生,而图5b齿槽的填充部分很好的解决了这一问题,结合有限元分析,填充最优边长为0.4mm。Also as shown in Figure 5b, the filling part of the secondary cogging also reflects this optimization principle. The sharp cogging in the model of Figure 5a is not suitable for the circulation of magnetic field lines, and it is accompanied by a small amount of magnetic flux leakage. The filling part of the tooth slot in Figure 5b solves this problem very well. Combined with the finite element analysis, the optimal side length of filling is 0.4mm.
如图7所示,由于新型结构的H型导磁铁芯7和初级动子单元4的设计增大了磁通密度,提高了导磁材料的利用率,故而可以在不影响平均转矩同时保证电机运行时次级不达到磁饱和的前提下,结合有限元仿真结果,适当减小了次级轭部厚度,这不仅降低了次级的成本和重量,同时提高了电机输出功率和带负载能力。As shown in Fig. 7, due to the design of the H-shaped magnetic
为减小定位力,如图6所示,电机其中一个次级移位之后的双边定子分布是不对称的,因此这种方法定义为定子齿非对称分布。通过有限元方法仿真计算得到优化之后非对称分布距离为d=τρ/12,定位力减小降低推力波动的同时反电动势和推力能够保持良好的性能。In order to reduce the positioning force, as shown in Figure 6, the bilateral stator distribution after one of the secondary displacements of the motor is asymmetric, so this method is defined as the asymmetric distribution of stator teeth. The optimized asymmetric distribution distance is d = τ ρ /12 through the finite element method simulation calculation, the positioning force is reduced and the thrust fluctuation is reduced, while the back EMF and thrust can maintain good performance.
由于磁通切换永磁电机依靠磁阻最小原理运行,故而永磁体在初级和次级靠近的位置(竖直放置的永磁体上下两端)所述永磁体尺寸加宽,增大电机的推力密度,结合有限元分析,永磁体中间部分利用较少故而永磁体中间宽度应适当减小,结合有限元分析,达到相同推力情况下,该形状的永磁体的仿真结果用量更少,且电机的定位力大大减小,优化的永磁体模型如图8所示。Since the flux-switching permanent magnet motor operates on the principle of minimum reluctance, the size of the permanent magnets is widened when the primary and secondary are close to each other (the upper and lower ends of the permanent magnets placed vertically), which increases the thrust density of the motor. , Combined with the finite element analysis, the middle part of the permanent magnet is less used, so the middle width of the permanent magnet should be appropriately reduced. Combined with the finite element analysis, to achieve the same thrust, the simulation results of the permanent magnet of this shape use less, and the positioning of the motor The force is greatly reduced, and the optimized permanent magnet model is shown in Figure 8.
为进一步减小电机的定位力,提高电机运行的稳定性,同时如图9所示,采用直角倒角齿的技术并结合有限元分析优化了初级和次级齿部,该方法可以将齿槽转矩最小化到一个相当低的水平,而不牺牲平均转矩。受限于电机的设计参数尺寸,倒角选择既不能太大也不能太小,因为较大的值可能会导致磁饱和,从而反过来增加齿槽转矩,而较小的值则不能有效地达到齿槽转矩最小的目的,结合有限元预测及仿真结果,得到所述初级和次级齿设计参数的最佳直角尺寸为0.5mm。In order to further reduce the positioning force of the motor and improve the stability of the motor operation, as shown in Figure 9, the technology of right-angle chamfered teeth and the finite element analysis are used to optimize the primary and secondary teeth. Torque is minimized to a fairly low level without sacrificing average torque. Limited by the size of the design parameters of the motor, the chamfer selection should be neither too large nor too small, as larger values may cause magnetic saturation, which in turn increases cogging torque, while smaller values are not effective. In order to achieve the minimum cogging torque, combined with the finite element prediction and simulation results, the optimal right angle size of the primary and secondary tooth design parameters is 0.5mm.
如图10所示,单元化的设计不仅增大了推力密度,减轻和降低了电机的重量和制造成本,同时也形成了初级的通风口,与相邻两个所述初级单元之间存在连接桥组成初级的冷却通风结构。所述连接桥为导热但非导磁材料,有利于永磁体和绕组的散热和冷却,提高了电机的输出能力和使用寿命。As shown in Figure 10, the unitized design not only increases the thrust density, reduces and reduces the weight and manufacturing cost of the motor, but also forms a primary air vent, which is connected to two adjacent primary units. The bridge forms the primary cooling and ventilation structure. The connecting bridge is a thermally conductive but non-magnetically conductive material, which is beneficial to the heat dissipation and cooling of the permanent magnet and the winding, and improves the output capability and service life of the motor.
这样的结构不仅有效减少永磁体和导磁材料的使用,同时也降低了电机整体的成本和重量,还有利于永磁体散热,且提高了电机推力输出密度和带负载能力。该新型结构与现有的双边直线磁通切换永磁电机相比具有电机损耗小,推力密度高法向拉力小等特点,有效降低了电机成本和重量且极大的解决了系统漏磁的情况提高了电机材料的利用率。Such a structure not only effectively reduces the use of permanent magnets and magnetic conductive materials, but also reduces the overall cost and weight of the motor, is also conducive to the heat dissipation of the permanent magnets, and improves the thrust output density and load capacity of the motor. Compared with the existing bilateral linear flux switching permanent magnet motor, the new structure has the characteristics of low motor loss, high thrust density and low normal pulling force, which effectively reduces the cost and weight of the motor and greatly solves the problem of system leakage. Improve the utilization rate of motor materials.
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