CN101789676B - Fault-tolerance permanent magnet linear motor - Google Patents
Fault-tolerance permanent magnet linear motor Download PDFInfo
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- CN101789676B CN101789676B CN2010101208475A CN201010120847A CN101789676B CN 101789676 B CN101789676 B CN 101789676B CN 2010101208475 A CN2010101208475 A CN 2010101208475A CN 201010120847 A CN201010120847 A CN 201010120847A CN 101789676 B CN101789676 B CN 101789676B
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- 238000004804 winding Methods 0.000 claims abstract description 36
- 210000000515 tooth Anatomy 0.000 claims 12
- 238000002955 isolation Methods 0.000 abstract description 10
- 125000006850 spacer group Chemical group 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000017525 heat dissipation Effects 0.000 abstract description 2
- 230000004907 flux Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009365 direct transmission Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
本发明公开了一种应用于高可靠、高效率直线驱动领域的容错式永磁直线电机,包括定子、动子和电枢绕组,动子的长度小于定子的长度,定子上间隔均布多个电枢齿,电枢绕组绕于电枢齿上,每个所述电枢齿的齿槽中设置一套电枢绕组,每相邻两个所述电枢齿之间设置一个隔离齿;永磁体贴装于电枢齿端部,隔离齿的高度大于贴装有永磁体的电枢齿的高度;动子为由动子铁芯和多个动子齿组成的凸极形状。本发明结构简单、功率密度高、可靠性高,有利于降低电机的齿槽力,电机相与相之间具有物理隔离、热隔离以及磁路解耦,永磁体宜于散热,带故障运行和容错性能强。
The invention discloses a fault-tolerant permanent magnet linear motor applied in the field of high reliability and high efficiency linear drive, which comprises a stator, a mover and an armature winding. Armature teeth, the armature windings are wound on the armature teeth, a set of armature windings is set in the tooth slot of each armature tooth, and a spacer tooth is set between every two adjacent armature teeth; The magnet is mounted on the end of the armature teeth, and the height of the isolated teeth is greater than that of the armature teeth on which the permanent magnets are mounted; the mover is in a salient pole shape composed of a mover iron core and a plurality of mover teeth. The invention has the advantages of simple structure, high power density and high reliability, and is beneficial to reduce the cogging force of the motor. There are physical isolation, thermal isolation and magnetic circuit decoupling between the phases of the motor, and the permanent magnet is suitable for heat dissipation. Strong fault tolerance.
Description
技术领域 technical field
本发明涉及一种电工、电机技术领域的永磁直线电机,应用于人工心脏、电磁炮等高可靠、高效率的直线驱动领域。The invention relates to a permanent magnet linear motor in the field of electric engineering and motor technology, which is applied to the field of high reliability and high efficiency linear drive such as artificial heart and electromagnetic gun.
背景技术 Background technique
直线电机是一种可实现直接传动、无需将旋转运动转为直线运动的附加装置,能消除中间环节所带来的各种定位误差,提高整个系统的定位精度,简化系统的结构,减少系统的重量和体积。Linear motor is an additional device that can realize direct transmission without converting rotary motion into linear motion. It can eliminate various positioning errors caused by intermediate links, improve the positioning accuracy of the entire system, simplify the structure of the system, and reduce the system. weight and volume.
目前,常用的直线电机有两类:一类是以直线感应电机为主的电励磁电机,其缺陷是:功率因数、功率密度和效率均不高;另一类是以永磁直线同步电机为主的永磁电机,与直线感应电机相比,其力能指标高、体积小、重量轻,且具有发电制动功能,兼具永磁电机和直线电机的双重优点,但其缺陷是:容错性能差,无法满足高可靠性和连续运行较高要求的场合,例如人工心脏、电磁炮等。At present, there are two types of linear motors commonly used: one is an electric excitation motor based on a linear induction motor, and its defects are: the power factor, power density and efficiency are not high; the other is a permanent magnet linear synchronous motor. The main permanent magnet motor, compared with the linear induction motor, has a high force index, small size, light weight, and has the function of generating brake. It has the dual advantages of both the permanent magnet motor and the linear motor, but its defect is: fault tolerance Poor performance, unable to meet the high requirements of high reliability and continuous operation, such as artificial heart, electromagnetic gun, etc.
双凸极结构的旋转式定子永磁型电机结构简单、可靠性高,具有双凸极永磁电机、磁通切换永磁电机以及磁通反向电机三种结构,这三种结构是:永磁体分别置于电机的定子轭部、定子齿间以及采用定子凸极表面贴装。其中,双凸极永磁电机由于其永磁体置于电机的定子轭部,因此,其永磁磁链具有单极性,电机的功率密度低于磁通切换永磁电机和磁通反向电机。磁通切换永磁电机由于永磁体被电机绕组所包围,当电机发生绕组短路故障时,短路电流带来的温升会导致永磁体产生永久退磁,这便限制了该种电机的容错性能。具有双极性永磁磁链的磁通反向电机在具有高功率密度的同时,兼具高可靠性的优点。The rotary stator permanent magnet motor with doubly salient pole structure has simple structure and high reliability. It has three structures: doubly salient pole permanent magnet motor, flux switching permanent magnet motor and flux inversion motor. The magnets are respectively placed on the stator yoke of the motor, between the teeth of the stator, and mounted on the surface of the salient poles of the stator. Among them, the doubly salient permanent magnet motor has a unipolar permanent magnet flux linkage because its permanent magnet is placed on the stator yoke of the motor, and the power density of the motor is lower than that of the flux switching permanent magnet motor and the flux reversal motor . Since the permanent magnet of the flux-switching permanent magnet motor is surrounded by the motor winding, when the motor has a winding short-circuit fault, the temperature rise caused by the short-circuit current will cause the permanent magnet to permanently demagnetize, which limits the fault-tolerant performance of this type of motor. The flux reversal motor with bipolar permanent magnet flux linkage has the advantages of high reliability while having high power density.
双凸极结构的初级永磁型直线电机是近年来出现的一种新型永磁直线电机,该类电机集中了旋转式定子永磁型电机以及直线电机的诸多优点,结构简单、制造成本低、效率高;但另一方面,初级永磁型直线电机采用的是每槽2套绕组的传统结构,会发生相间绕组短路故障,并且其磁通路径经由相邻相构成回路,造成相间互感较大,当其中一相发生故障时,会影响电机其它非故障相的正常工作。The primary permanent magnet linear motor with double salient pole structure is a new type of permanent magnet linear motor that has appeared in recent years. This type of motor combines many advantages of the rotary stator permanent magnet motor and the linear motor, and has a simple structure, low manufacturing cost, High efficiency; but on the other hand, the primary permanent magnet linear motor adopts the traditional structure of 2 sets of windings per slot, and short-circuit faults between phase windings may occur, and its magnetic flux path forms a loop through adjacent phases, resulting in a large mutual inductance between phases , when one of the phases fails, it will affect the normal operation of the other non-faulty phases of the motor.
发明内容 Contents of the invention
本发明的目的是为克服现有技术的不足,基于目前旋转式定子永磁型电机和初级永磁型直线电机的结构,提出了一种可靠性高、电机相与相之间磁路独立、具有容错性能的永磁直线电机。The purpose of the present invention is to overcome the deficiencies in the prior art, based on the structure of the current rotary stator permanent magnet motor and the primary permanent magnet linear motor, propose a high reliability, independent magnetic circuit between phases of the motor, Permanent magnet linear motors with fault tolerance.
本发明采用的技术方案是:包括定子、动子和电枢绕组,动子的长度小于定子的长度,定子上间隔均布多个电枢齿,电枢绕组绕于电枢齿上,每个所述电枢齿的齿槽中设置一套电枢绕组,每相邻两个所述电枢齿之间设置一个隔离齿;永磁体贴装于电枢齿端部,隔离齿的高度大于贴装有永磁体的电枢齿的高度;动子为由动子铁芯和多个动子齿组成的凸极形状。The technical scheme adopted in the present invention is: including stator, mover and armature winding, the length of mover is less than the length of stator, a plurality of armature teeth are evenly distributed on the stator, and armature winding is wound on the armature teeth, each A set of armature windings is set in the tooth groove of the armature teeth, and a spacer tooth is set between every two adjacent armature teeth; the permanent magnet is attached to the end of the armature teeth, and the height of the spacer teeth is greater than that of the sticker. The height of the armature teeth equipped with permanent magnets; the mover is a salient pole shape composed of a mover iron core and a plurality of mover teeth.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明为双凸极多齿结构且带隔离齿,结构简单、功率密度高、可靠性高;有利于降低电机的齿槽力,进而降低电机的推力波动。1. The present invention has a double salient pole multi-tooth structure with spacer teeth, simple structure, high power density, and high reliability; it is beneficial to reduce the cogging force of the motor, thereby reducing the thrust fluctuation of the motor.
2、电机定子上的电枢绕组为集中式绕组,制作嵌线方便,绕组端部短,电阻和铜耗较小。2. The armature winding on the stator of the motor is a centralized winding, which is convenient for making embedded wires, the end of the winding is short, and the resistance and copper loss are small.
3、绕组采用每槽只有一套绕组的形式,没有绕组的定子齿作为隔离齿,起到电机相与相之间物理隔离、热隔离以及磁路解耦的作用。3. The winding adopts the form of only one set of windings per slot, and the stator teeth without windings are used as isolation teeth, which play the role of physical isolation, thermal isolation and magnetic circuit decoupling between motor phases.
4、动子采用简单的凸极结构,无绕组、无电刷、无永磁,易于维护。4. The mover adopts a simple salient pole structure, no winding, no brush, no permanent magnet, easy to maintain.
5、永磁体采用定子齿表面贴装的形式,使电机功率密度高、永磁体宜于散热等优点,双极性永磁磁链可根据实际需要设计电机的反电动势为正弦波和梯形波。5. The permanent magnet is mounted on the surface of the stator teeth, which has the advantages of high power density of the motor and the permanent magnet is suitable for heat dissipation. The bipolar permanent magnet flux linkage can be designed according to the actual needs. The back electromotive force of the motor is sine wave and trapezoidal wave.
6、电机采用分段式独立驱动,具有带故障运行能力强、节能的优点。6. The motor adopts segmented independent drive, which has the advantages of strong operation ability with faults and energy saving.
附图说明 Description of drawings
以下结合附图和具体实施方式对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图中:1.定子;2.动子;3.永磁体;4.电枢绕组;5.隔离齿;6.电枢齿;7.动子铁芯;8.动子齿。In the figure: 1. stator; 2. mover; 3. permanent magnet; 4. armature winding; 5. isolation teeth; 6. armature teeth; 7. mover iron core; 8. mover teeth.
具体实施方式 Detailed ways
如图1所示,本发明由定子1、动子2以及固定于定子1上的永磁体3、电枢绕组4、隔离齿5、电枢齿6和动子2上的铁芯7所组成。动子2的长度小于定子1的长度。在定子1上间隔均布多个电枢齿6,电枢齿6用足够的冲片叠压成,每相邻两个电枢齿6之间设置一个隔离齿5,极性相对的二块永磁体3采用表面贴装形式固定在电枢齿6的端部,使得电枢齿6端的等效气隙长度增加。隔离齿5的高度大于贴装有永磁体3的电枢齿6的高度。电枢绕组4绕在电枢齿6上,也即定子1没有绕组的是隔离齿5,电枢绕组4采用集中绕组的方式,每个电枢齿6的齿槽中只设置一套电枢绕组4,定子1上所有的电枢绕组4采用分组独立供电的方式,如电枢绕组4的绕组A1、B1、C1为第一组,绕组A2、B2、C2为第二组,依此类推,形成了本发明的多组供电区域。As shown in Figure 1, the present invention consists of a
动子2是由导磁材料制成的凸极形状,动子2上既没有绕组也没有永磁体,由动子铁芯7和多个动子齿8组成,做直线运行。动子铁芯7用足够的冲片叠压成,动子铁芯7的导磁部分采用常用的D23材料冲片压叠而成。动子2上的动子齿8的齿数至少使动子2在运行区间内横跨二组供电区域的电枢齿6,以保证当某一组供电区域发生故障时,电机可以带故障运行。The
本发明电枢绕组4的磁通路径大部分经由隔离齿5构成回路,实现电枢绕组4的空间物理间隔,使得电机的各相绕组相互独立,各相之间磁路独立得到了增强,从根本上避免了相间短路故障的发生,实现了热隔离,同时也使得电机各相互感近似为零。隔离齿5的高度大于贴装有永磁体3的电枢齿6的高度可以确保隔离齿5作为电枢磁通路径的回路,起到提高相间独立性,提升电机容错性能的作用。In the present invention, most of the magnetic flux paths of the armature winding 4 form a circuit through the isolation teeth 5, so as to realize the spatial physical interval of the armature winding 4, so that the windings of each phase of the motor are independent of each other, and the independence of the magnetic circuits between the phases is enhanced. Fundamentally avoid the occurrence of phase-to-phase short-circuit faults, realize thermal isolation, and also make the mutual inductance of the motor approximately zero. The height of the isolation teeth 5 is greater than that of the armature teeth 6 on which the
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