CN110954857A - Intelligent detection equipment - Google Patents
Intelligent detection equipment Download PDFInfo
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- CN110954857A CN110954857A CN201911122655.5A CN201911122655A CN110954857A CN 110954857 A CN110954857 A CN 110954857A CN 201911122655 A CN201911122655 A CN 201911122655A CN 110954857 A CN110954857 A CN 110954857A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R35/00—Testing or calibrating of apparatus covered by the other groups of this subclass
- G01R35/04—Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
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Abstract
The invention discloses intelligent detection equipment, which comprises a rack and an operation platform, wherein the rack is provided with a plurality of grooves; the operation platform is provided with a card mounting seat, an operation unit and a plurality of ammeter tools, the card mounting seat and the ammeter tools are arranged in the operation range of the operation unit, and the rack is provided with a plurality of acquisition units which are in one-to-one correspondence with the ammeter tools; the operation unit comprises a mechanical arm, a card clamping hand and a key operator, wherein the card clamping hand and the key operator are connected to the tail end of the mechanical arm; any ammeter frock includes intelligent ammeter and grafting device, and the grafting device includes third drive arrangement and power supply contact pin, and the power supply contact pin is based on the power jack cooperation or the separation of third drive arrangement drive and intelligent ammeter. In the embodiment of the invention, the intelligent detection equipment can be used for automatically detecting the intelligent electric energy meter, so that the detection efficiency of the intelligent electric energy meter can be improved, and misjudgment caused by negligence of personnel can be reduced.
Description
Technical Field
The invention relates to the technical field of operation and maintenance of power systems, in particular to intelligent detection equipment.
Background
As is well known, the detection of the intelligent electric energy meter is an important link in the electric energy metering value of the electric power system. In the detection process of the intelligent electric energy meter, some items need to be manually judged and confirmed by interactive information, such as circular display function detection, key display function detection, pull gate character confirmation, pull gate lamp on-off and flicker confirmation, manual card insertion, manual card taking and the like, the operation is complex and redundant, the repeated operation is multiple, the existing intelligent electric energy meter detection equipment does not have the manual confirmation and judgment functions, the intelligent electric energy meter needs to be verified in a large number, a large amount of time is spent in manual judgment, the verification efficiency of the intelligent electric energy meter is low, and misjudgment is easily caused by manual negligence.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides intelligent detection equipment which can be used for automatically detecting an intelligent electric energy meter, so that the detection efficiency of the intelligent electric energy meter can be improved, and misjudgment caused by negligence of personnel can be reduced.
Correspondingly, the embodiment of the invention provides intelligent detection equipment, which comprises a rack and an operation platform arranged in the rack;
the operation platform is provided with a card mounting seat, an operation unit and a plurality of electric meter tools, the card mounting seat and the plurality of electric meter tools are arranged in the operation range of the operation unit, and the rack is provided with a plurality of acquisition units which are in one-to-one correspondence with the plurality of electric meter tools above the operation unit;
the operation unit comprises a mechanical arm, a card clamp and a key manipulator, wherein the card clamp and the key manipulator are connected to the tail end of the mechanical arm; the card gripper comprises a fixed arm, a first driving device and a movable arm, and the movable arm is driven by the first driving device to be matched with or separated from the fixed arm; the key operator comprises a second driving device and a shaft rod, and the shaft rod is driven by the second driving device to move along the vertical direction;
any ammeter frock includes intelligent ammeter and grafting device, grafting device includes third drive arrangement and power supply contact pin, the power supply contact pin is based on the third drive arrangement drive with the power jack cooperation or the separation of intelligent ammeter.
In an optional embodiment, a card installation groove adapted to a card is provided in the card installation seat.
In an optional implementation manner, the intelligent detection device further includes a main controller, and the main controller is electrically connected to the mechanical arm, the first driving device, the second driving device, and the third driving device, respectively.
In an optional implementation manner, the acquisition unit is an industrial camera, and the main controller is electrically connected with the industrial camera through an image acquisition card.
In an optional implementation manner, lighting units are respectively arranged on two sides of the industrial camera, and the main controller is electrically connected with the lighting units through a light source controller.
In an alternative embodiment, the illumination unit is an annular light source.
In an optional implementation mode, the fixed arm is provided with a fixed arm groove, the movable arm is provided with a movable arm groove, and the movable arm groove is driven by the first driving device to be matched with the fixed arm groove and form a card connecting groove matched with a card.
In an optional embodiment, a supporting and fixing plate is connected to an end of the mechanical arm, and the card gripper and the key manipulator are disposed on the supporting and fixing plate, wherein:
the fixed arm is fixed at one end of the supporting and fixing plate, the first driving device is fixed in the middle of the supporting and fixing plate, and the second driving device is fixed at the other end of the supporting and fixing plate.
In an optional embodiment, the first driving device is a first air cylinder, and the first air cylinder is connected with the movable arm;
the second driving device is a second air cylinder, and the second air cylinder is connected with the shaft rod;
the third driving device is a third air cylinder, and the third air cylinder is connected with the power supply contact pin.
In an optional embodiment, the mechanical arm is a four-axis mechanical arm.
The embodiment of the invention provides intelligent detection equipment, wherein a main controller is communicated with an intelligent electric energy meter through a communication interface, so that the main controller can read information of the intelligent electric energy meter and send a control instruction of the intelligent electric energy meter; the information displayed by the display screen of the intelligent electric energy meter can be acquired and acquired by the acquisition unit, and the acquired information is sent to the main controller, so that the main controller can replace manual observation, analysis and judgment of the displayed content in the detection process of the intelligent electric energy meter; the operation unit is controlled by the main controller to realize card insertion and card pulling of the intelligent electric energy meter and realize operation of keys of the intelligent electric energy meter. Therefore, in the detection process of the intelligent electric energy meter, the intelligent detection equipment can replace manual insertion and extraction of cards, confirm the contents of the intelligent electric energy meter and the like, and therefore the detection efficiency of the intelligent electric energy meter is improved, and misjudgment caused by negligence of personnel is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic three-dimensional structure diagram of an intelligent detection device in an embodiment of the invention;
FIG. 2 is a schematic three-dimensional structure of an operation platform according to an embodiment of the present invention;
FIG. 3 is a partial schematic structural diagram of an operation unit according to an embodiment of the present invention;
fig. 4 is a control schematic diagram of the intelligent detection device in the embodiment of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 is a schematic three-dimensional structure diagram of an intelligent detection device in an embodiment of the present invention, fig. 2 is a schematic three-dimensional structure diagram of an operation platform in an embodiment of the present invention, and fig. 3 is a schematic partial structure diagram of an operation unit in an embodiment of the present invention.
The embodiment of the invention provides intelligent detection equipment which comprises a rack 1 and an operation platform 2 arranged in the rack 1.
Specifically, a card mounting seat 3, an operation unit 4 and a plurality of electric meter tools 5 are arranged on the operation platform 2, and the card mounting seat 3 and the plurality of electric meter tools 5 are arranged in the operation range of the operation unit 4; and, frame 1 is in the top of operating unit 4 is provided with a plurality of collection unit 6 with a plurality of ammeter frock 5 one-to-one.
Any ammeter frock 5 includes intelligent ammeter 51 and grafting device 52, grafting device 52 includes third drive arrangement 521 and power supply contact pin 522, power supply contact pin 522 with intelligent ammeter 51's power socket 511 looks adaptation, power supply contact pin 522 based on the drive of third drive arrangement 521 with intelligent ammeter 51's power socket 511 cooperation or separation, through power supply contact pin 522 is intelligent ammeter 51 power supply.
It should be noted that the specific number of the electric meter tools 5 is determined according to the operation range of the operation unit 4, and the electric meter tools 5 are all set within the operation range of the operation unit 4 to ensure the normal operation of the detection process of the intelligent electric energy meter 51; in addition, different intelligent electric energy meters 51 may correspond to different plug devices 52, that is, different intelligent electric energy meters 51 may need different power supply pins 522 to supply power, so that the corresponding power supply pins 522 need to be selected according to the type of the intelligent electric energy meter 51 to ensure normal power supply of the intelligent electric energy meter 51.
Preferably, the third driving device 521 is a third cylinder, since the power jack 511 is disposed on a side surface of the intelligent electric energy meter 51, the third cylinder is correspondingly disposed on a side surface of the intelligent electric energy meter 51, and the third cylinder is adopted as the third driving device 521, which has the advantages of compact structure and light volume, and can reduce the overall volume of the electric meter tool 5, so that more electric meter tools 5 can be placed on the operating platform 2, and the detection efficiency is improved; in addition, the cylinder has the advantages of large output force and good flexibility, and can well drive the power supply contact pin 522 to ensure the normal and continuous power supply of the intelligent electric energy meter 51.
Adopt first cylinder is as first drive arrangement 422 has compact structure and the advantage that the volume is light and handy, conveniently sets up on supporting fixed plate 411, and the cylinder has the advantage that output power is big and pliability is good, can press from both sides well and get card 7 guarantees to press from both sides the condition that card 7 drops can not appear in the in-process of card 7.
In the embodiment of the present invention, the card 7 for detecting the smart electric energy meter is placed in the card mounting seat 3, and the card mounting seat 3 is also set within the operation range of the operation unit 4, so as to ensure that the detection process of the smart electric energy meter 51 is performed normally. The card installing seat 3 is provided with a card installing groove matched with the card 7, and the card 7 can be vertically placed in the card installing groove, so that the operation unit 4 can conveniently clamp the card 7, and detection steps such as card inserting and card taking are completed.
The operation unit 4 comprises a mechanical arm 41, and a card gripper 42 and a key operator 43 connected to the end of the mechanical arm 41, and the card 7 is gripped by the card gripper 42 to complete detection steps of card insertion, card taking and the like of the intelligent electric energy meter 51; in addition, in the detection process of the intelligent electric energy meter 51, a key operation needs to be performed on the intelligent electric energy meter 51, and in the embodiment of the present invention, the key operation process of the intelligent electric energy meter 51 is performed by the key operator 43.
The card gripper 42 includes a fixed arm 421, a first driving device 422, and a movable arm 423, the movable arm 423 is driven by the first driving device 422 to engage with or separate from the fixed arm 421, and the movable arm 423 is driven by the first driving device 422 to open and close with the fixed arm 421, so as to clamp and release the card 7.
In order to connect the card holder 42 and the key operator 43 to the end of the mechanical arm 41, in the embodiment of the present invention, a support fixing plate 411 is connected to the end of the mechanical arm 41, the support fixing plate 411 is provided with the installation positions of the card holder 42 and the key operator 43, and the card holder 42 and the key operator 43 are provided on the support fixing plate 411, so as to facilitate the installation and connection of the card holder 42 and the key operator 43; the fixed arm 421 is fixed at one end of the fixed support plate 411, the first driving device 422 is fixed at the middle of the fixed support plate 411, the movable arm 423 is connected to the telescopic end of the first driving device 422, the connection position of the movable arm 423 faces the fixed arm 421, and the movable arm 423 is driven by the first driving device 422 to open and close with the fixed arm 421, so that the card 7 can be clamped and loosened.
More specifically, be provided with the fixed arm recess on the fixed arm 421, be provided with the digging arm recess on the digging arm 423, the digging arm recess is based on first drive arrangement drive 422 with the fixed arm recess cooperation forms the card spread groove with 7 looks adaptations of card, the card spread groove can play the clamp and get the effect of card 7, just the card spread groove does card 7 has reserved the clamp and has got the position, can effectively avoid causing the damage because of the clamping-force is too big to card 7.
Preferably, first drive arrangement 422 is first cylinder, first cylinder 422's flexible end with the digging arm 423 is connected, adopts first cylinder is as first drive arrangement 422 has compact structure and the advantage that the volume is light and handy, conveniently sets up on supporting and fixing plate 411, and the cylinder has the advantage that the output power is big and pliability is good, can press from both sides the card 7 well, guarantees to press from both sides the condition that the card 7 drops can not appear in the in-process of card 7.
Preferably, the mechanical arm 41 is a four-axis mechanical arm, the rotation angle of the four-axis mechanical arm is-132 to +132 degrees, and the error of the positioning accuracy is limited to 0.02mm, which can well satisfy the functions required to be realized by the mechanical arm 41 in the embodiment of the present invention.
In the embodiment of the present invention, the key operator 43 includes a second driving device 431 and a shaft 432, in which an operation key is disposed on an upper surface of the intelligent electric energy meter 51, and the shaft 432 is driven by the second driving device 431 to move in a vertical direction, so as to implement a pressing action, so as to complete a key operation process of the intelligent electric energy meter 51.
Preferably, the second driving device 431 is a second cylinder, the telescopic end of the second cylinder is connected with the shaft rod 432, the second cylinder is used as the second driving device 431, the second driving device has the advantages of compact structure and light volume, is conveniently arranged on the supporting and fixing plate 411, has the advantages of large output force and good flexibility, can well realize pressing action, and ensures normal operation of the key of the intelligent electric energy meter 51.
In the embodiment of the present invention, the acquisition units 6 are in one-to-one correspondence with the electric meter tools 5, and the acquisition units 6 are located above the corresponding intelligent electric energy meters 51, so as to acquire and identify external information of the intelligent electric energy meters 51 and display information of a display screen in the intelligent electric energy meters 51 through the acquisition units 6, so as to acquire and record states of the intelligent electric energy meters 51 in a test process.
Preferably, the acquisition unit 6 is an industrial camera, a lens of the industrial camera faces the corresponding intelligent electric energy meter 51, in the embodiment of the present invention, a lens of 35mm is adopted as the lens, the resolution of the industrial camera is 1000 ten thousand pixels, the visual field range is 120mm × 100mm, and external information of the intelligent electric energy meter 51 and display information of a display screen in the intelligent electric energy meter 51 can be well acquired.
In addition, the two sides of the industrial camera are respectively provided with an illumination unit 61, and the arrangement of the illumination units 61 can ensure the image definition of the industrial camera; preferably, the lighting unit 61 is an annular light source, and the annular light source has the advantage of uniform illumination, so that clear information can be effectively acquired by the industrial camera, and the intelligent electric energy meter 51 can be observed, analyzed, judged and functionally confirmed conveniently.
Fig. 4 is a control schematic diagram of the intelligent detection device in the embodiment of the invention.
The intelligent detection equipment further comprises a main controller 8, and the detection process of the intelligent detection equipment is controlled through the main controller 8.
In the embodiment of the invention, a cabinet is arranged below the operating platform 2 of the frame 1, the main controller 8 is arranged in the cabinet, an operating platform communication hole is arranged in the operating platform 2, and the operating platform communication hole is communicated with the cabinet and the upper part of the operating platform 2, so that the main controller 8 is conveniently connected with equipment on the operating platform 2.
Specifically, the main controller 8 is electrically connected with the intelligent electric energy meter 51 through a 485 bus, and the information of the intelligent electric energy meter 51 is decoded through a hardware cipher machine externally connected with the main controller 8, so that the main controller 8 can read the information of the intelligent electric energy meter 51 and send the control instruction of the intelligent electric energy meter 5.
Specifically, the collection unit 6 with the main control unit 8 electricity is connected, utilizes the collection unit 6 can gather and acquire the information that intelligent ammeter 51 display screen shows to with the information transmission who gathers to main control unit 8, and then, can replace artificial observation, analysis, judgement intelligent ammeter 51 to detect the content accuracy that shows in-process through main control unit 8.
More specifically, the main controller 8 is electrically connected to the industrial camera through an image acquisition card 81, in the embodiment of the present invention, after the industrial camera acquires information displayed on the display screen of the intelligent electric energy meter 51, the image acquisition card 81 acquires, records and processes characteristic image data of the intelligent electric energy meter 51, such as characters, colors, areas, and the like, and completes functions of test measurement and signal processing analysis, so as to acquire and identify information outside the intelligent electric energy meter 51 and information displayed on the display screen, thereby facilitating observation, analysis and judgment of the main controller 8.
Preferably, the image acquisition card 81 adopts a PCI standard acquisition card, and the PCI standard acquisition card can well realize the above function effect.
In addition, the main controller 8 is electrically connected to the lighting unit 61 through a light source controller 82, and the main controller 8 adjusts the brightness of the lighting unit 61 through the light source controller 82 to ensure the image definition of the industrial camera.
Specifically, the main controller 8 is electrically connected to the operation unit 4, that is, the main controller 8 is electrically connected to the mechanical arm 41, the first driving device 422, the second driving device 431, and the third driving device 521 respectively, so that the card insertion and the card removal of the smart electric energy meter 51 and the key operation of the smart electric energy meter 51 are realized based on the control of the main controller 8, a process of manually inserting and removing the card is replaced in this way, the content of the smart electric energy meter 51 is confirmed based on the main controller 8, the detection efficiency of the smart electric energy meter 100 is effectively improved, and misjudgment caused by negligence of people is reduced.
The embodiment of the invention provides intelligent detection equipment, wherein in the intelligent detection equipment, a main controller 8 communicates with an intelligent electric energy meter 51 through a communication interface, so that the main controller 8 can read information of the intelligent electric energy meter 51 and send a control instruction of the intelligent electric energy meter 51; the acquisition unit 6 can be used for acquiring and acquiring information displayed by the display screen of the intelligent electric energy meter 51 and sending the acquired information to the main controller 8, and further, the main controller 8 can replace manual observation, analysis and judgment of the content displayed in the detection process of the intelligent electric energy meter 51; the main controller 8 controls the operation unit 4 to insert and extract a card from the intelligent electric energy meter 51 and to operate the keys of the intelligent electric energy meter 51. Therefore, in the detection process of the intelligent electric energy meter 51, the intelligent detection device can replace manual insertion and extraction of cards, confirm the contents of the intelligent electric energy meter 51 and the like, so that the detection efficiency of the intelligent electric energy meter 51 is improved, and misjudgment caused by negligence of personnel is reduced.
In addition, the above detailed description is given to the intelligent detection device provided in the embodiment of the present invention, and a specific example should be adopted herein to explain the principle and the implementation manner of the present invention, and the description of the above embodiment is only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (10)
1. The intelligent detection device is characterized by comprising a rack and an operation platform arranged in the rack;
the operation platform is provided with a card mounting seat, an operation unit and a plurality of electric meter tools, the card mounting seat and the plurality of electric meter tools are arranged in the operation range of the operation unit, and the rack is provided with a plurality of acquisition units which are in one-to-one correspondence with the plurality of electric meter tools above the operation unit;
the operation unit comprises a mechanical arm, a card clamp and a key manipulator, wherein the card clamp and the key manipulator are connected to the tail end of the mechanical arm; the card gripper comprises a fixed arm, a first driving device and a movable arm, and the movable arm is driven by the first driving device to be matched with or separated from the fixed arm; the key operator comprises a second driving device and a shaft rod, and the shaft rod is driven by the second driving device to move along the vertical direction;
any ammeter frock includes intelligent ammeter and grafting device, grafting device includes third drive arrangement and power supply contact pin, the power supply contact pin is based on the third drive arrangement drive with the power jack cooperation or the separation of intelligent ammeter.
2. The intelligent detection device according to claim 1, wherein a card mounting groove adapted to a card is provided in the card mounting seat.
3. The intelligent detection apparatus of claim 1, further comprising a main controller electrically connected to the robotic arm, the first drive device, the second drive device, and the third drive device, respectively.
4. The intelligent detection device according to claim 3, wherein the acquisition unit is an industrial camera, and the main controller is electrically connected with the industrial camera through an image acquisition card.
5. The intelligent detection device according to claim 4, wherein lighting units are respectively arranged on two sides of the industrial camera, and the main controller is electrically connected with the lighting units through a light source controller.
6. The intelligent detection apparatus of claim 5, wherein the illumination unit is an annular light source.
7. The intelligent detection device according to claim 1, wherein a fixed arm groove is formed in the fixed arm, and a movable arm groove is formed in the movable arm, and the movable arm groove is driven by the first driving device to be matched with the fixed arm groove and form a card connecting groove matched with a card.
8. The smart detection device according to claim 1, wherein a support fixing plate is connected to an end of the mechanical arm, and the card holder and the key operator are disposed on the support fixing plate, wherein:
the fixed arm is fixed at one end of the supporting and fixing plate, the first driving device is fixed in the middle of the supporting and fixing plate, and the second driving device is fixed at the other end of the supporting and fixing plate.
9. The intelligent detection device according to claim 1, wherein the first driving device is a first air cylinder, and the first air cylinder is connected with the movable arm;
the second driving device is a second air cylinder, and the second air cylinder is connected with the shaft rod;
the third driving device is a third air cylinder, and the third air cylinder is connected with the power supply contact pin.
10. The intelligent detection apparatus of claim 1, wherein the robotic arm is a four-axis robotic arm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911122655.5A CN110954857A (en) | 2019-11-15 | 2019-11-15 | Intelligent detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911122655.5A CN110954857A (en) | 2019-11-15 | 2019-11-15 | Intelligent detection equipment |
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| CN110954857A true CN110954857A (en) | 2020-04-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911122655.5A Pending CN110954857A (en) | 2019-11-15 | 2019-11-15 | Intelligent detection equipment |
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| CN (1) | CN110954857A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111707982A (en) * | 2020-06-01 | 2020-09-25 | 杭州德创能源设备有限公司 | Automatic detection and fast installation device for payment process of fee-control ammeter |
| CN111751779A (en) * | 2020-06-01 | 2020-10-09 | 杭州德创能源设备有限公司 | Automatic detection device for payment process of fee-controlled ammeter |
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| CN208043894U (en) * | 2018-04-25 | 2018-11-02 | 广东电网有限责任公司 | Clamp on amperemeter auxiliary device |
| CN208270748U (en) * | 2018-06-21 | 2018-12-21 | 杭州德创能源设备有限公司 | Single-phase meter, which is torn open, moves back special plane |
| CN109465208A (en) * | 2018-08-14 | 2019-03-15 | 国网浙江省电力有限公司湖州供电公司 | A kind of device and method for tearing back the verification of single-phase electric energy meter intelligent sorting open |
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| CN102749609A (en) * | 2012-07-20 | 2012-10-24 | 重庆市电力公司电力科学研究院 | Electric energy meter verification system and electric energy meter verification robot thereof |
| CN102778667A (en) * | 2012-08-20 | 2012-11-14 | 重庆市电力公司电力科学研究院 | Intelligent card (IC) clamping mechanism for automatic electric energy meter calibrating device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111707982A (en) * | 2020-06-01 | 2020-09-25 | 杭州德创能源设备有限公司 | Automatic detection and fast installation device for payment process of fee-control ammeter |
| CN111751779A (en) * | 2020-06-01 | 2020-10-09 | 杭州德创能源设备有限公司 | Automatic detection device for payment process of fee-controlled ammeter |
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