CN110952206A

CN110952206A - Small sample loom beam and using method thereof

Info

Publication number: CN110952206A
Application number: CN201911172130.2A
Authority: CN
Inventors: 苏红升; 杜琳琳; 贾万磊; 朱绍振; 张凤友; 周猛; 李健; 朱四忠
Original assignee: Lufeng Weaving and Dyeing Co Ltd
Current assignee: Lufeng Weaving and Dyeing Co Ltd
Priority date: 2019-11-26
Filing date: 2019-11-26
Publication date: 2020-04-03

Abstract

The invention belongs to the technical field of textile processing, and particularly relates to a hand sample machine weaving shaft and a using method thereof. The small sample weaving shaft comprises a warp beam and a support shaft, wherein discs are welded at two ends of the warp beam, the axis of the warp beam is arranged in a hollow mode, the support roller penetrates through the axes of the warp beams, and two ends of the support roller are connected with a rotating shaft. When the warp beam sizing machine is used, the weaving beams are installed on the sizing machine, the sizing machine normally sizes yarns, then the whole warp yarns are uniformly distributed on the plurality of warp beams, and after the warp beams are fully wound, the new weaving beams are replaced to continue working. According to the invention, through the transformation of the warp beam, the production bottleneck of the small sample machine is broken, the production efficiency of the loom beam of the small sample machine is improved, the uniform and consistent tension of the whole width of the loom beam is ensured, the loom beam can be repeatedly utilized, and the requirements of fabric design and function development are met.

Description

Small sample loom beam and using method thereof

Technical Field

The invention belongs to the technical field of textile processing, and particularly relates to a hand sample machine weaving shaft and a using method thereof.

Background

Along with the continuous improvement of the living standard of people and the pursuit of high-quality life, the demands on the colors and functions of the garment materials are more and more, and the development of various new types of garment materials is in process. The production of the small sample machine as an important way for developing the fabric has increasingly increased capacity demand, and the production of the woven shaft of the small sample machine becomes a key bottleneck for restricting the improvement of the production efficiency of the small sample machine.

At present, the normal production process of the small sample woven shaft comprises the following steps: the yarns are sized by a single yarn sizing machine and then unwound from the cheese by a single yarn warping machine to form a beam. In the processing process, when the yarns are unwound from the single-yarn warping machine to the beam, the tension of the warp yarns is uneven, so that the quality problems of warp stop, elastic warp and the like are caused to the subsequent sample machine weaving, and the cloth cover style of the sample is influenced; secondly, the normal production process is inefficient, the weaving length is only 1.5-5 meters, and the produced small sample weaving shaft cannot be recycled.

Disclosure of Invention

The technical problem to be solved by the invention is as follows: the defects of the prior art are overcome, the production bottleneck of a sample machine is broken through the transformation of a warp beam, the production efficiency of the sample machine is improved, and the design and function development requirements of fabrics are met.

The hand sample weaving shaft comprises warp beams, wherein discs are welded at two ends of each warp beam, the axes of the warp beams are arranged in a hollow mode, a carrier roller penetrates through the axes of the warp beams, and two ends of the carrier roller are connected with a rotating shaft.

Preferably, a plurality of evenly distributed screw holes are arranged at two ends of the warp beam, and the screw holes are arranged on the outer side of the disc.

Preferably, the screw hole is provided with a fixing screw in a matching way for fixing the warp beam and the carrier roller.

Preferably, the length of the beam is 360mm, and the distance between the inner sides of the two disks is 330 mm. The distance between the inner sides of the two discs determines the overall winding width of the yarn, which has a certain influence on the yarn storage of the beam.

Preferably, the distance from the edge of the disk to the surface of the shaft tube is 65 mm. The size of the disc determines the length of the wound yarn.

Preferably, the surface roughness of the inner side surface of the disk and the surface of the beam axle tube are less than or equal to Ra0.8.

The use method of the small prototype loom beam comprises the following steps: and (3) mounting the beam on a sizing machine, sizing the yarns normally by the sizing machine, uniformly distributing the whole warp yarns to a plurality of warp beams, and replacing a new beam to continue working after the warp beams are fully wound. The weaving shaft of the sample produced by the process can be repeatedly used, and the residual yarn can be used for the next variety after one variety is woven.

Compared with the prior art, the invention has the following beneficial effects:

(1) the invention has the advantages of high production speed, high efficiency, uniform tension of the whole beam of the loom and 90 meters of winding yarn length.

(2) The invention produces the whole tension of the loom beam of the hand sample machine uniformly, help to promote the hand sample machine and weave the efficiency.

(3) The small sample machine weaving shaft produced by the invention can be repeatedly used for many times.

Drawings

FIG. 1 is a schematic view of the construction of a warp beam according to the present invention;

FIG. 2 is a cross-sectional view of the present invention taken through a threaded hole in the beam;

FIG. 3 is a schematic structural view of a beam of the present invention;

in the figure: 1. a warp beam; 2. a disk; 3. a screw hole; 4. an axis; 5. a carrier roller; 6. fixing screws; 7. a rotating shaft.

Detailed Description

The invention will be further described with reference to the accompanying drawings.

As shown in fig. 1-3, the hand sample weaving shaft comprises a warp beam 1, wherein discs 2 are welded at two ends of the warp beam 1, the axis 4 of the warp beam 1 is hollow, a carrier roller 5 penetrates through the axis 4 of the 4 warp beams, and two ends of the carrier roller 5 are connected with a rotating shaft 7.

Both ends of warp beam 1 be equipped with 3 evenly distributed's screw hole 3, screw hole 3 locates the outside of disc 2.

The screw hole 3 is provided with a fixing screw 6 in a matching way.

The length of the warp beam 1 is 360mm, and the distance between the inner side surfaces of the two discs 2 is 330 mm.

The distance between the edge of the disk 2 and the surface of the axle tube of the warp beam 1 is 65 mm.

The roughness of the inner side surface of the disc 2 and the surface of the shaft tube of the beam 1 are less than or equal to Ra0.8.

The use method of the small sample loom beam is that the loom beam is arranged on a sizing machine, then the whole warp is uniformly distributed on 4 warp beams 1, and after the warp beams 1 are fully wound, a new loom beam is replaced to continue working.

Of course, the foregoing is only a preferred embodiment of the invention and should not be taken as limiting the scope of the embodiments of the invention. The present invention is not limited to the above examples, and equivalent changes and modifications made by those skilled in the art within the spirit and scope of the present invention should be construed as being included in the scope of the present invention.

Claims

1. The utility model provides a galley proof loom, includes warp beam (1) and bearing roller (5), its characterized in that: the two ends of the warp beam (1) are welded with the discs (2), the axis (4) of the warp beam (1) is arranged in a hollow mode, the carrier roller (5) penetrates through the axis (4) of the warp beam (1), and the two ends of the carrier roller (5) are connected with the rotating shaft (7).

2. The woven shaft of claim 1, wherein: the two ends of the warp beam (1) are provided with a plurality of screw holes (3), and the screw holes (3) are arranged on the outer side of the disc (2).

3. The woven shaft of claim 2, wherein: the screw hole (3) is provided with a fixing screw (6) in a matching way.

4. The woven shaft of claim 1, wherein: the length of the warp beam (1) is 360mm, and the distance between the inner side surfaces of the two discs (2) is 330 mm.

5. The small prototype beam according to claim 1 or 4, wherein: the distance between the edge of the disc (2) and the surface of the shaft tube of the warp beam (1) is 65 mm.

6. The woven shaft of claim 1, wherein: the surface roughness of the inner side surface of the disc (2) and the surface of the shaft tube of the beam (1) are less than or equal to Ra0.8.

7. A method of using a small prototype beam of claim 1, wherein: and (3) mounting the weaving beam on a sizing machine, then uniformly distributing the whole warp yarn on a plurality of warp beams (1), and replacing a new weaving beam to continue working after the warp beams (1) are fully wound.