CN110951601B - Straw fermentation device for biogas power generation - Google Patents

Straw fermentation device for biogas power generation Download PDF

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CN110951601B
CN110951601B CN202010006723.8A CN202010006723A CN110951601B CN 110951601 B CN110951601 B CN 110951601B CN 202010006723 A CN202010006723 A CN 202010006723A CN 110951601 B CN110951601 B CN 110951601B
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crushing
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CN110951601A (en
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不公告发明人
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Rizhao xindonggang Agricultural Development Co., Ltd
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M43/00Combinations of bioreactors or fermenters with other apparatus
    • C12M43/08Bioreactors or fermenters combined with devices or plants for production of electricity
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    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M45/00Means for pre-treatment of biological substances
    • C12M45/02Means for pre-treatment of biological substances by mechanical forces; Stirring; Trituration; Comminuting
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    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M47/00Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
    • C12M47/10Separation or concentration of fermentation products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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Abstract

The invention discloses a straw fermentation device for biogas power generation, which comprises a fermentation box, wherein a crushing cavity with a left-facing and downward opening is arranged in the fermentation box, a straw crushing device is arranged in the crushing cavity and used for crushing straws and mixing with water, a fermentation cavity positioned on the lower side of the crushing cavity is arranged in the fermentation box, a stirring transverse moving device used for mixing and stirring the straws is arranged in the fermentation cavity, the stirring transverse moving device is used for stirring the straws in the fermentation process to accelerate the straws to release biogas, a biogas detection device positioned on the upper side of the stirring transverse moving device is arranged in the fermentation cavity, and a storage device used for storing fermented products is arranged on the end surface of the right side of the fermentation box.

Description

Straw fermentation device for biogas power generation
Technical Field
The invention relates to the technical field of straw biogas power generation, in particular to a straw fermentation device for biogas power generation.
Background
The invention discloses a straw fermentation device, which is characterized in that straws refer to stem and leaf parts left after mature threshing of gramineous crops such as rice, wheat and corn, a large amount of straws are treated to form a serious social problem, a mode of generating biogas through straw fermentation is used as a mode of effectively utilizing the straws, the conventional small straw fermentation device needs external equipment to assist in crushing the straws, the crushed straws are put into the fermentation device, so that more dust is generated in the processing process, and fermentation liquor and straw residues cannot be automatically separated after the fermentation is completed by the small straw fermentation device.
Disclosure of Invention
The technical problem is as follows: the prior straw fermentation device can not automatically separate fermentation liquor from straw residues, and has more dust in the processing process.
In order to solve the problems, the straw fermentation device for biogas power generation is designed in the embodiment, and comprises a fermentation box, a crushing cavity with an opening facing left and facing down is arranged in the fermentation box, a straw crushing device is arranged in the crushing cavity and used for crushing straws and mixing water with the straws, a fermentation cavity positioned at the lower side of the crushing cavity is arranged in the fermentation box, a stirring transverse moving device used for mixing and stirring the straws in the fermentation process is arranged in the fermentation cavity, the stirring transverse moving device accelerates the release of biogas from the straws and can push the straws which are fermented out of the fermentation cavity, a biogas detection device positioned at the upper side of the stirring transverse moving device is arranged in the fermentation cavity, and the biogas detection device detects whether the fermentation reaction is completed or not by detecting the air pressure change in the fermentation cavity, the device comprises a fermentation chamber, a fermentation tank, a biogas detection device, a detection plate, a return spring, a secondary piston rod, a cylinder, a storage device and a control device, wherein the storage device for storing fermented products is arranged on the end face of the right side of the fermentation tank, the biogas detection device comprises a secondary cylinder fixedly connected to the inner wall of the left side of the fermentation chamber, a secondary air chamber is arranged in the secondary cylinder, the secondary piston is slidably connected in the secondary air chamber, the return spring is connected between the secondary piston and the inner wall of the left side of the secondary air chamber, the secondary piston rod extends leftwards into the fermentation chamber, the secondary piston rod is fixedly connected with a secondary piston rod extending leftwards and rightwards, the secondary piston rod is fixedly connected with the oblique face block positioned on the left side of the fermentation tank, the cylinder positioned on the, the electromagnet is fixedly connected to the inner wall of the left side of the air cavity, and the piston is connected to the air cavity in a sliding mode.
Preferably, the straw crushing device comprises a box door rotatably connected to the opening at the left side of the crushing cavity, the inner wall at the upper side of the crushing cavity is rotatably connected with a rotating shaft extending downwards, the rotating shaft is fixedly connected with three crushing wheels distributed in an array from top to bottom, the inner wall at the rear side of the crushing cavity is fixedly connected with a fixed platform positioned at the lower side of the rotating shaft, the upper end surface of the fixed platform is rotatably connected with a transmission shaft extending upwards, the transmission shaft is in power connection with a motor fixedly connected to the upper end surface of the fixed platform, the upper end surface of the motor is fixedly connected with a detection plate, a flat key on the transmission shaft is connected with a lifting gear positioned at the upper side of the detection plate, a secondary compression spring is connected between the lifting gear and the detection plate, the upper end surface of the lifting gear is rotatably connected with, the right end face of the transmission shaft is fixedly connected with a connecting rod, the connecting rod is fixedly connected with a rack which extends downwards into the fermentation cavity, the upper end face of the fixed platform is rotatably connected with a screw rod which extends up and down, the screw rod is positioned on the left side of the transmission shaft, the screw rod and the rotating shaft are respectively and fixedly connected with a gear, the gear can be meshed and connected with the lifting gear, the gear on the rotating shaft is positioned on the lower side of the crushing wheel, the gear on the screw rod is positioned on the upper side of the fixed platform, the lower end face of the opening on the lower side of the crushing cavity is slidably connected with a sealing plate, the right end face of the sealing plate is fixedly connected with a secondary rack, the inner wall on the rear side of the fermentation cavity is rotatably connected with a gear shaft which extends forwards, and the gear shaft, the gear shaft is fixedly connected with an auxiliary cylindrical gear which is positioned on the front side of the cylindrical gear, the auxiliary cylindrical gear is meshed with the auxiliary rack, and an external water supply device is communicated with the crushing cavity and is connected with a water delivery pipe.
Preferably, the stirring and traversing device comprises a motor shaft which is rotationally connected to the inner wall of the left side of the fermentation cavity, the motor shaft extends rightwards, the motor shaft is dynamically connected with an auxiliary motor which is dynamically connected to the inner wall of the left side of the fermentation cavity, a flat key on the motor shaft is connected with a spline wheel, a baffle ring is fixedly connected to the spline wheel, an auxiliary belt wheel which is positioned on the right side of the spline wheel is rotationally connected to the motor shaft, a spline cavity with an opening facing to the left is arranged in the auxiliary belt wheel, an extrusion push plate which is positioned on the right side of the auxiliary belt wheel is slidably connected to the motor shaft, the extrusion push plate is slidably connected to the inner wall of the lower side of the fermentation cavity, three stirring wheels which are distributed in an array from left to right are connected to the flat key on the motor shaft, the stirring wheels, fixedly connected with is located on the motor shaft the dog on stirring wheel right side, just the dog with the rightmost side the stirring wheel butt, it is connected with the lead screw that extends right to rotate on the inner wall of fermentation chamber left side, fixedly connected with band pulley on the lead screw, the band pulley with be connected with the V area between the secondary pulley, the lead screw runs through the extrusion push pedal, just the lead screw with extrusion push pedal threaded connection.
Preferably, a spring is connected between the piston and the electromagnet, a piston rod extending rightwards into the fermentation cavity is fixedly connected to the end face of the right side of the piston, a push plate located in the fermentation cavity is fixedly connected to the piston rod, an L-shaped rod is fixedly connected to the end face of the right side of the push plate, both the push plate and the slide hole can be abutted against the baffle ring, a slide hole with an upward opening is formed in the inner wall of the upper side of the air cavity, a limit rod extending vertically is slidably connected to the slide hole, a dynamic seal is formed between the limit rod and the slide hole, the limit rod is abutted against the inclined plane block, a baffle located on the upper side of the air cylinder is fixedly connected to the limit rod, an auxiliary spring is connected between the baffle and the end face of the upper side of the air cylinder, a slide cavity with a downward opening is formed in the limit rod, and an inclined plane limit block which can, and the inclined plane limiting block can be abutted to the piston, and an auxiliary return spring is connected between the inclined plane limiting block and the inner wall of the upper side of the sliding cavity.
Preferably, the storage device comprises a storage box fixedly connected to the end face of the right side of the fermentation cavity, a storage cavity with an opening facing right is arranged in the storage box, the storage cavity is communicated with the fermentation cavity, the storage cavity is rotatably connected with a filter box door at the communication position of the fermentation cavity, a torsion spring is arranged at the rotation connection position of the filter box door, an airtight box door is rotatably connected to the opening position of the right side of the storage cavity, a filter plate is fixedly connected to the inner wall of the storage cavity, an electromagnetic valve is arranged on the end face of the lower side of the storage cavity, and a gas pipe is connected between the end face of the upper side of the storage cavity and external.
The invention has the beneficial effects that: the straw crushing mechanism can directly convey the crushed straw into the fermentation tank, the crushing and conveying processes are carried out in the sealed container, so that dust pollution is avoided, the stirring device in the fermentation mechanism can stir the straw, the release of biogas by the straw is accelerated, the biogas detection mechanism can automatically judge whether the straw is fermented, and after the straw is fermented, the extrusion conveying mechanism extrudes the fermented straw to remove water, the straw residue is conveyed to a storage position for storage, so that the fermentation liquor and the straw residue are automatically separated, the processing process of the invention is basically free of dust pollution, and the fermentation liquor and the straw residue can be automatically separated after the fermentation is finished.
Drawings
For ease of illustration, the invention is described in detail by the following specific examples and figures.
FIG. 1 is a schematic diagram of the overall structure of a straw fermentation device for biogas power generation according to the present invention;
FIG. 2 is an enlarged view of the structure at "A" in FIG. 1;
FIG. 3 is an enlarged view of the structure at "B" in FIG. 1;
FIG. 4 is an enlarged view of the structure at "C" of FIG. 3;
fig. 5 is an enlarged schematic view of the structure at "D" of fig. 1.
Detailed Description
The invention will now be described in detail with reference to fig. 1 to 5, for the sake of convenience of description, the following orientations are now defined: the up, down, left, right, and front-back directions described below correspond to the up, down, left, right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to a straw fermentation device for biogas power generation, which is mainly applied to straw biogas power generation, and the invention is further explained by combining the attached drawings of the invention as follows:
the invention relates to a straw fermentation device for biogas power generation, which comprises a fermentation box 11, wherein a crushing cavity 12 with a leftward opening and a downward opening is arranged in the fermentation box 11, a straw crushing device 101 is arranged in the crushing cavity 12, the straw crushing device 101 is used for crushing straws and mixing water with the straws, a fermentation cavity 23 positioned at the lower side of the crushing cavity 12 is arranged in the fermentation box 11, a stirring transverse moving device 102 used for mixing and stirring the straws is arranged in the fermentation cavity 23, the stirring transverse moving device 102 is used for stirring the straws in the fermentation process to accelerate the straws to release biogas, the stirring transverse moving device 102 can push the straws which are fermented out of the fermentation cavity 23, a biogas detection device 103 positioned at the upper side of the stirring transverse moving device 102 is arranged in the fermentation cavity 23, and the biogas detection device 103 is used for detecting whether the fermentation reaction is completed or not by detecting the air pressure change in the fermentation cavity 23, a storage device 104 for storing fermented products is arranged on the end face of the right side of the fermentation box 11, the biogas detection device 103 comprises an auxiliary cylinder 68 fixedly connected to the inner wall of the left side of the fermentation cavity 23, an auxiliary air cavity 66 is arranged in the auxiliary cylinder 68, an auxiliary piston 67 is slidably connected in the auxiliary air cavity 66, a return spring 65 is connected between the auxiliary piston 67 and the inner wall of the left side of the auxiliary air cavity 66, an auxiliary piston rod 63 extending leftwards and rightwards is fixedly connected to the auxiliary piston 67, the auxiliary piston rod 63 extends rightwards into the fermentation cavity 23, a detection plate 45 positioned in the fermentation cavity 23 is fixedly connected to the auxiliary piston rod 63, the auxiliary piston rod 63 extends leftwards to the outside of the end face of the fermentation box 11, a bevel block 62 positioned on the left side of the fermentation box 11 is fixedly connected to the auxiliary piston rod 63, and a cylinder 44 positioned on the lower side of the bevel block 62 is fixedly connected, an air cavity 55 with a downward opening is arranged in the air cylinder 44, an electromagnet 57 is fixedly connected to the inner wall of the left side of the air cavity 55, and a piston 56 is slidably connected to the air cavity 55.
Beneficially, the straw crushing device 101 comprises a box door 13 rotatably connected to the left opening of the crushing chamber 12, a rotating shaft 16 extending downward is rotatably connected to the inner wall of the upper side of the crushing chamber 12, three crushing wheels 15 distributed in an array from top to bottom are fixedly connected to the rotating shaft 16, a fixed table 18 located at the lower side of the rotating shaft 16 is fixedly connected to the inner wall of the rear side of the crushing chamber 12, an upwardly extending transmission shaft 46 is rotatably connected to the end surface of the upper side of the fixed table 18, a motor 19 fixedly connected to the end surface of the upper side of the fixed table 18 is dynamically connected to the transmission shaft 46, a detection plate 45 is fixedly connected to the end surface of the upper side of the motor 19, a lifting gear 48 located at the upper side of the detection plate 45 is flatly connected to the transmission shaft 46 through a key, a secondary compression spring 47 is connected between the lifting gear 48 and the detection plate 45, the transmission shaft 46 can penetrate through the rotating drum 49, a connecting rod 50 is fixedly connected to the right end face of the transmission shaft 46, a rack 17 extending downward into the fermentation chamber 23 is fixedly connected to the connecting rod 50, a screw rod 20 extending upward and downward is rotatably connected to the upper end face of the fixed table 18, the screw rod 20 is located on the left side of the transmission shaft 46, a gear 14 is fixedly connected to each of the screw rod 20 and the rotating shaft 16, the gear 14 can be engaged with the lifting gear 48, the gear 14 on the rotating shaft 16 is located on the lower side of the crushing wheel 15, the gear 14 on the screw rod 20 is located on the upper side of the fixed table 18, a sealing plate 54 is slidably connected to the lower end face of the lower opening of the crushing chamber 12, a counter rack 21 is fixedly connected to the right end face of the sealing plate 54, and a gear shaft 53 extending forward is rotatably connected to the inner wall of the rear side of the fermentation, the gear shaft 53 is fixedly connected with a cylindrical gear 51 meshed with the rack 17, the gear shaft 53 is fixedly connected with a secondary cylindrical gear 52 positioned on the front side of the cylindrical gear 51, the secondary cylindrical gear 52 is meshed with the secondary rack 21, an external water supply device is communicated with the crushing cavity 12 and is connected with a water pipe 77, the motor 19 drives the transmission shaft 46 to rotate, the transmission shaft 46 drives the lifting gear 48 to rotate through flat key connection, and the lifting gear 48 can drive the rotating shaft 16 and the crushing wheel 15 to rotate through meshed connection, so that the straw is crushed.
Advantageously, the transversely-moving stirring device 102 comprises a motor shaft 26 rotatably connected to the inner wall of the left side of the fermentation chamber 23, the motor shaft 26 extends to the right, a secondary motor 40 connected to the inner wall of the left side of the fermentation chamber 23 is connected to the motor shaft 26 by power, a spline wheel 41 is connected to the motor shaft 26 by a flat key, a baffle ring 75 is fixedly connected to the spline wheel 41, a secondary pulley 42 located at the right side of the spline wheel 41 is connected to the motor shaft 26 by rotation, a spline cavity 76 with an opening facing the left is arranged in the secondary pulley 42, a pressing push plate 37 located at the right side of the secondary pulley 42 is connected to the motor shaft 26 by sliding, the pressing push plate 37 is connected to the inner wall of the lower side of the fermentation chamber 23, three stirring wheels 27 distributed in an array from the left to the right are connected to the flat key on the motor shaft 26, and the, two adjacent be connected with compression spring 28 between the stirring wheel 27, fixedly connected with is located on the motor shaft 26 the dog 25 on stirring wheel 27 right side, just dog 25 with the rightmost side stirring wheel 27 butt, it is connected with the lead screw 30 of extending right to rotate on the inner wall of fermentation chamber 23 left side, fixedly connected with band pulley 38 on the lead screw 30, band pulley 38 with be connected with V area 39 between the accessory pulley 42, lead screw 30 runs through extrusion push pedal 37, just lead screw 30 with extrusion push pedal 37 threaded connection, through accessory motor 40 drives stirring wheel 27 rotates to can stir the straw in the fermentation process, release of marsh gas in the straw with higher speed.
Beneficially, a spring 58 is connected between the piston 56 and the electromagnet 57, a piston rod 59 extending rightwards into the fermentation cavity 23 is fixedly connected to the right end face of the piston 56, a push plate 43 located in the fermentation cavity 23 is fixedly connected to the piston rod 59, an L-shaped rod 74 is fixedly connected to the right end face of the push plate 43, both the push plate 43 and the slide hole 73 can be abutted against the baffle ring 75, a slide hole 73 with an upward opening is formed in the inner wall of the upper side of the air cavity 55, a limit rod 60 extending vertically is slidably connected to the slide hole 73, dynamic sealing is formed between the limit rod 60 and the slide hole 73, the limit rod 60 is abutted against the inclined surface block 62, a baffle 61 located on the upper side of the air cylinder 44 is fixedly connected to the limit rod 60, an auxiliary spring 69 is connected between the baffle 61 and the upper end face of the air cylinder 44, a slide cavity 70 with a downward opening is formed in the limit rod 60, the sliding cavity 70 is slidably connected with an inclined plane limiting block 72 which can extend downwards into the air cavity 55, the inclined plane limiting block 72 can be abutted against the piston 56, an auxiliary return spring 71 is connected between the inclined plane limiting block 72 and the inner wall of the upper side of the sliding cavity 70, the air pressure in the fermentation cavity 23 can be increased due to the methane generated by fermentation, and then the air pressure is maintained at a stable value, after the fermentation is completed, the methane generation amount is greatly reduced, so that the air pressure in the fermentation cavity 23 is reduced to be close to the external atmospheric pressure, and the detection of whether the fermentation in the fermentation cavity 23 is completed or not can be realized by detecting the reduction amount of the air pressure in the fermentation cavity 23.
Beneficially, storage device 104 includes storage tank 32 fixedly connected to fermentation chamber 23 right side terminal surface, be equipped with the storage chamber 34 that the opening is facing right in the storage tank 32, just storage chamber 34 with fermentation chamber 23 communicates with each other, storage chamber 34 with fermentation chamber 23 communicates with each other the department and rotates and is connected with filter box door 24, filter box door 24 rotates the junction and is equipped with torsion spring 22, storage chamber 34 right side opening part rotates and is connected with airtight box door 33, fixedly connected with filter 29 on the storage chamber 34 inner wall, be equipped with solenoid valve 36 on the storage chamber 34 downside terminal surface, it is connected with gas-supply pipe 31 to communicate with each other between storage chamber 34 upside terminal surface and the outside marsh gas storage facilities, filters through filter 29 and enables the straw sediment and the liquid separation after the fermentation.
The following describes in detail the use steps of a straw fermentation device for biogas power generation with reference to fig. 1 to 5:
at the beginning, the detecting plate 45 is not electrified, under the action of the secondary compression spring 47, the lifting gear 48 is positioned at the upper limit position, the lifting gear 48 is meshed with the gear 14 at the upper side, the sealing plate 54 is positioned at the left limit position, the lower opening of the crushing cavity 12 is sealed, under the action of the torsion spring 22, the filter box door 24 closes the communication port of the storage cavity 34 and the fermentation cavity 23, the airtight box door 33 is in a closed state, the extrusion push plate 37 is positioned at the left limit position, under the action of the return spring 65, the secondary piston 67 is positioned at the right limit position, so that the inclined plane block 62 is positioned at the right limit position, the limiting rod 60 is positioned at the lower limit position, the piston 56 is positioned at the left side of the limiting rod 60, the spring 58 is in a compressed state, the piston 56 is abutted against the left side end face of the inclined plane limiting block 72, the electromagnet 57 is not electrified, the push plate 43 is positioned at the left limit, the splined wheel 41 is not splined to the splined cavity 76 and the solenoid valve 36 is in a closed state.
When the straw crushing machine works, the box door 13 is opened manually, straws are thrown into the crushing cavity 12 manually or through external equipment, then the box door 13 is closed, the motor 19 is started, the motor 19 drives the transmission shaft 46 to rotate, the transmission shaft 46 drives the lifting gear 48 to rotate through the flat key, the lifting gear 48 drives the gear 14 on the upper side to rotate through meshing connection, the gear 14 drives the rotating shaft 16 and the crushing wheel 15 to rotate, so that the straws are crushed,
after the crushing is finished, the external water supply equipment conveys a set amount of water to the crushing cavity 12 through the water conveying pipe 77, after the set amount of water is finished, the external water supply equipment stops supplying water, the detection plate 45 is electrified to adsorb the lifting gear 48, the lifting gear 48 drives the rotary drum 49, the connecting rod 50 and the rack 17 to move downwards to a lower limit position, the lifting gear 48 is meshed and connected with the gear 14 on the lower side, the rack 17 moves downwards to drive the secondary cylindrical gear 52 to rotate through meshed connection, the secondary cylindrical gear 52 drives the gear shaft 53 and the cylindrical gear 51 to rotate, the cylindrical gear 51 drives the secondary rack 21 to move rightwards to a right limit position through meshed connection, the sealing plate 54 moves rightwards to a right limit position to enable the crushing cavity 12 to be communicated with the fermentation cavity 23, the motor 19 drives the lifting gear 48 to rotate through flat key connection, the lifting gear 48 drives the gear 14 on the lower side to rotate, so as to convey the crushed straws in the crushing cavity 12 into the fermentation cavity 23,
after the straw conveying is finished, the detection plate 45 loses power, the lifting gear 48 moves upwards to reset under the action of the secondary compression spring 47, so that the rack 17 moves upwards to reset, the sealing plate 54 moves leftwards to reset, the communication port of the crushing cavity 12 and the fermentation cavity 23 is sealed,
then the motor 19 is closed, the auxiliary motor 40 is started, the auxiliary motor 40 drives the motor shaft 26 to rotate, the motor shaft 26 drives the stirring wheel 27 to rotate through a flat key, the stirring wheel 27 stirs the straws, thereby accelerating the release of the biogas in the straws, the biogas generated after the straws start to ferment normally increases the air pressure in the fermentation cavity 23, pushes the detection plate 45 to move leftwards, the detection plate 45 drives the auxiliary piston rod 63 and the inclined plane block 62 to move leftwards, so that the limit rod 60 moves upwards under the action of the auxiliary spring 69, the inclined plane limit block 72 is separated from the contact with the piston 56, the piston rod 59 and the push plate 43 move rightwards under the action of the spring 58, when the air pressure in the fermentation cavity 23 is larger, the right displacement of the push plate 43 is smaller, the push plate 43 is not in contact with the stop ring 75, the biogas generated by fermentation is conveyed to an external biogas storage device through the filter box door 24,
after the straw fermentation in the fermentation chamber 23 is completed, the methane amount in the fermentation chamber 23 is greatly reduced, so that the air pressure is reduced, under the action of the spring 58, the piston 56 moves to the right, the piston 56 drives the push plate 43 to move to the right through the piston rod 59, so that the push plate 43 pushes the spline wheel 41 to move to the right, the spline wheel 41 is in spline connection with the spline chamber 76, the auxiliary motor 40 drives the spline wheel 41 to rotate through the flat key, the spline wheel 41 drives the auxiliary belt wheel 42 to rotate through the spline, the auxiliary belt wheel 42 drives the lead screw 30 to rotate through the V belt 39, the lead screw 30 drives the extrusion push plate 37 to move to the right through the threaded connection, so as to extrude the straw in the fermentation chamber 23 and push the two left stirring wheels 27 to move to the right, because the elastic coefficient of the torsion spring 22 is large, the filter chamber door 24 is opened after the straw is extruded to a certain degree, and the liquid generated by the straw extrusion flows, after the filter box door 24 is opened, the extrusion push plate 37 conveys the extruded straws into the storage cavity 34 at the upper side of the filter plate 29 for storage,
then the auxiliary motor 40 is reversed to drive the extrusion push plate 37 to move leftwards to reset, the two stirring wheels 27 on the left side move leftwards to reset under the action of the compression spring 28, then the auxiliary motor 40 stops rotating, due to the reduction of the air pressure in the fermentation cavity 23, the auxiliary piston 67 moves rightwards to reset under the action of the reset spring 65, the inclined plane block 62 moves rightwards to reset, the inclined plane block 62 pushes the limiting rod 60 to move downwards to reset, then the electromagnet 57 is electrified to adsorb the piston 56 to move leftwards, the piston 56 pushes the inclined plane limiting block 72 to move upwards firstly, then the piston 56 moves leftwards to the left side of the inclined plane limiting block 72, then under the action of the auxiliary reset spring 71, the inclined plane limiting block 72 moves downwards to reset, then the electromagnet 57 is de-electrified, under the action of the spring 58, the piston 56 is abutted against the left end,
the extruded straw residue can then be removed by manually opening the airtight chamber door 33, and the fermented liquid can be recovered by opening the solenoid valve 36.
The invention has the beneficial effects that: the straw crushing mechanism can directly convey the crushed straw into the fermentation tank, the crushing and conveying processes are carried out in the sealed container, so that dust pollution is avoided, the stirring device in the fermentation mechanism can stir the straw, the release of biogas by the straw is accelerated, the biogas detection mechanism can automatically judge whether the straw is fermented, and after the straw is fermented, the extrusion conveying mechanism extrudes the fermented straw to remove water, the straw residue is conveyed to a storage position for storage, so that the fermentation liquor and the straw residue are automatically separated, the processing process of the invention is basically free of dust pollution, and the fermentation liquor and the straw residue can be automatically separated after the fermentation is finished.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.

Claims (1)

1. The utility model provides a straw fermenting installation for marsh gas power generation, includes the fermenting case, its characterized in that: the fermentation box is internally provided with a crushing cavity with a left opening and a downward opening, the crushing cavity is internally provided with a straw crushing device, the straw crushing device is used for crushing straws and mixing with water injected, the fermentation box is internally provided with a fermentation cavity positioned at the lower side of the crushing cavity, the fermentation cavity is internally provided with a stirring transverse device used for mixing and stirring straws, the stirring transverse device is used for stirring the straws in the fermentation process to accelerate the straws to release methane, the stirring transverse device can push the fermented straws out of the fermentation cavity, the fermentation cavity is internally provided with a methane detection device positioned at the upper side of the stirring transverse device, the methane detection device is used for detecting whether the fermentation reaction is finished or not by detecting the air pressure change in the fermentation cavity, and the right end face of the fermentation box is provided with a storage device used for storing fermented products, the biogas detection device comprises an auxiliary cylinder fixedly connected to the inner wall of the left side of the fermentation cavity, an auxiliary air cavity is arranged in the auxiliary cylinder, an auxiliary piston is connected in the auxiliary air cavity in a sliding manner, a return spring is connected between the auxiliary piston and the inner wall of the left side of the auxiliary air cavity, an auxiliary piston rod extending leftwards and rightwards is fixedly connected to the auxiliary piston and extends rightwards into the fermentation cavity, the auxiliary piston rod is fixedly connected with a detection plate positioned in the fermentation cavity, the auxiliary piston rod extends leftwards to the outside of the end surface of the fermentation box, the auxiliary piston rod is fixedly connected with an inclined plane block positioned on the left side of the fermentation box, the left end face of the fermentation box is fixedly connected with an air cylinder positioned on the lower side of the inclined plane block, an air cavity with a downward opening is arranged in the air cylinder, an electromagnet is fixedly connected to the inner wall of the left side of the air cavity, and a piston is connected in the air cavity in a sliding manner; the straw crushing device comprises a box door which is rotatably connected to the opening at the left side of the crushing cavity, the inner wall at the upper side of the crushing cavity is rotatably connected with a rotating shaft which extends downwards, the rotating shaft is fixedly connected with three crushing wheels which are distributed in an array from top to bottom, the inner wall at the rear side of the crushing cavity is fixedly connected with a fixed platform which is positioned at the lower side of the rotating shaft, the end surface at the upper side of the fixed platform is rotatably connected with a transmission shaft which extends upwards, the transmission shaft is connected with a motor which is fixedly connected to the end surface at the upper side of the fixed platform in a power mode, the end surface at the upper side of the motor is fixedly connected with a detection plate, a flat key on the transmission shaft is connected with a lifting gear which is positioned at the upper side of the detection plate, an auxiliary, the right end face of the transmission shaft is fixedly connected with a connecting rod, the connecting rod is fixedly connected with a rack which extends downwards into the fermentation cavity, the upper end face of the fixed platform is rotatably connected with a screw rod which extends up and down, the screw rod is positioned on the left side of the transmission shaft, the screw rod and the rotating shaft are respectively and fixedly connected with a gear, the gear can be meshed and connected with the lifting gear, the gear on the rotating shaft is positioned on the lower side of the crushing wheel, the gear on the screw rod is positioned on the upper side of the fixed platform, the lower end face of the opening on the lower side of the crushing cavity is slidably connected with a sealing plate, the right end face of the sealing plate is fixedly connected with a secondary rack, the inner wall on the rear side of the fermentation cavity is rotatably connected with a gear shaft which extends forwards, and the gear shaft, the gear shaft is fixedly connected with an auxiliary cylindrical gear positioned on the front side of the cylindrical gear, the auxiliary cylindrical gear is meshed with the auxiliary rack, and an external water supply device is communicated with the crushing cavity and is connected with a water delivery pipe; the stirring and transverse moving device comprises a motor shaft which is rotationally connected to the inner wall of the left side of the fermentation cavity, the motor shaft extends rightwards, an auxiliary motor which is dynamically connected to the inner wall of the left side of the fermentation cavity is dynamically connected to the motor shaft, a spline wheel is connected to a flat key on the motor shaft, a retaining ring is fixedly connected to the spline wheel, an auxiliary belt wheel which is positioned on the right side of the spline wheel is rotationally connected to the motor shaft, a spline cavity with an opening facing left is arranged in the auxiliary belt wheel, an extrusion push plate which is positioned on the right side of the auxiliary belt wheel is slidably connected to the motor shaft, the extrusion push plate is slidably connected to the inner wall of the lower side of the fermentation cavity, three stirring wheels which are distributed in an array from left to right are connected to the flat key on the motor shaft, the stirring wheels are positioned on the right side of the extrusion push plate, the stop block is abutted against the rightmost stirring wheel, a lead screw extending rightwards is rotatably connected to the inner wall of the left side of the fermentation cavity, a belt pulley is fixedly connected to the lead screw, a V-shaped belt is connected between the belt pulley and the auxiliary belt pulley, the lead screw penetrates through the extrusion push plate, and the lead screw is in threaded connection with the extrusion push plate; a spring is connected between the piston and the electromagnet, a piston rod which extends rightwards into the fermentation cavity is fixedly connected to the end face of the right side of the piston, a push plate which is positioned in the fermentation cavity is fixedly connected to the piston rod, an L-shaped rod is fixedly connected to the end face of the right side of the push plate, both the push plate and the slide hole can be abutted against the baffle ring, a slide hole with an upward opening is arranged on the inner wall of the upper side of the air cavity, a limit rod which extends up and down is connected in the slide hole in a sliding manner, dynamic sealing is arranged between the limit rod and the slide hole, the limit rod is abutted against the inclined plane block, a baffle plate which is positioned on the upper side of the air cylinder is fixedly connected to the limit rod, an auxiliary spring is connected between the baffle plate and the end face of the upper side of the air cylinder, a slide cavity with a downward opening is, the inclined plane limiting block can be abutted against the piston, and an auxiliary return spring is connected between the inclined plane limiting block and the inner wall of the upper side of the sliding cavity; storage device include fixed connection in bin on the fermentation chamber right side terminal surface, be equipped with the storage chamber that the opening was faced right in the bin, just store the chamber with the fermentation chamber communicates with each other, store the chamber with the fermentation chamber communicates with each other the department and rotates and be connected with the filtration chamber door, the filtration chamber door rotates the junction and is equipped with torsion spring, it is connected with airtight chamber door to store chamber right side opening part rotation, fixedly connected with filter on the storage intracavity wall, be equipped with the solenoid valve on the storage chamber downside terminal surface, it is connected with the gas-supply pipe to communicate with each other between side terminal surface and the outside marsh gas storage facilities on the storage chamber.
CN202010006723.8A 2020-01-03 2020-01-03 Straw fermentation device for biogas power generation Active CN110951601B (en)

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CN101108254B (en) * 2006-07-17 2010-08-25 清华大学 Mobile electron beam irradiation sterilizing installation
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CN104293655B (en) * 2014-10-16 2016-05-11 嘉兴职业技术学院 A kind of methane-generating pit
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