Bulked yarn loosening and winding machine
Technical Field
The invention relates to the technical field of textile machinery, in particular to a bulked yarn loosening and winding machine.
Background
Brief introduction: the winding is used as the last process of spinning and the first process of weaving, plays a role of bearing a bridge, and therefore plays an important role in the field of spinning, most of the current unwinding machines are single winding, the unwinding machines in the form of single winding are not beneficial to large-scale production and processing, the winding work of the equipment is that the winding is tightly attached to a driving disc through a swing arm to rotate passively, the working environment is poor due to high noise caused by friction (the temperature of a machine table is too high), a few multi-winding equipment in the market also has some problems, the lifting distance of the swing arm is inconsistent, and the yarn extruding broken rate reaches 20%; the swing arm can descend only by extrusion with two hands, the head-lifting forming difficulty is large, the net shape of the yarn is poor, and after the multi-winding device finishes one-time bulked yarn winding, the multi-winding device needs to be replaced one by one manually, so that time and labor are wasted, and the working efficiency is influenced.
Disclosure of Invention
In order to solve the problems of high heat and noise caused by the passive rotation of the bobbin winder, inconsistent lifting distance of the swing arm and slow replacement of the bobbin winder, the invention provides a bulked yarn loosening machine.
The technical scheme adopted by the invention for solving the technical problems is as follows: an bulked yarn winding machine comprises a machine frame, a yarn drum and a tension device, wherein the yarn drum is arranged at the bottom of the machine frame, the tension device is arranged above the yarn drum, the winding device comprises a winding motor, a winding groove drum, a tension drum motor and a lifting shaft rod, the winding groove drum is arranged at the upper side of the tension device, a groove drum support is fixedly connected onto the machine frame, the winding groove drum and the winding motor are arranged at two sides of the groove drum support, a shaft rod hole is further formed in the top of the machine frame, a sliding groove is formed in the front side of the shaft rod hole, the lifting shaft rod is arranged in the shaft rod hole, a manual rotating rod is arranged at one end of the lifting shaft rod, a sliding rod is arranged on the peripheral side of the lifting shaft rod, the top end of the sliding rod is provided with the tension drum support, the sliding rod is positioned in the sliding groove, the tension drum and the tension drum motor are arranged at two sides of the, the front side of the tension cylinder is also provided with a tension cylinder replacing device.
Preferably, the tension cylinder replacing device comprises a support rod fixed on the rack and a multi-directional limiting block fixed on the front side of the rack, the front end of the support rod is provided with a shaft hole in the left-right direction, a conversion device is installed in the shaft hole and comprises a center shaft rod capable of sliding left and right, a handle is arranged at the top end of the center shaft rod, an upper cylinder rod and a lower cylinder rod are respectively arranged on the two radial sides of the center shaft rod, a supporting block is arranged at the top end of the upper cylinder rod, a cylindrical cylinder placing block is fixedly connected to the side surface of the supporting block, a cylinder unloading block is arranged at the top end of the lower cylinder rod, wedge-shaped first limiting blocks are arranged at the top ends of the supporting blocks, and wedge-shaped second limiting blocks are arranged at the top ends of the lower.
As optimization, unload a section of thick bamboo piece inside be equipped with vertical groove, horizontal through-hole and locking groove, press the depression bar in vertical inslot installation, the bottom of pressing the depression bar links firmly the horizontal pole, in the horizontal through-hole was arranged in to the horizontal pole, the end of horizontal pole links firmly in the middle part of locking block, locking block is arranged in locking inslot, the bottom of locking block is equipped with the spring, the locking block top is the wedge.
As optimization, the multi-azimuth limiting block is a transverse polygonal prism and comprises an upper limiting surface and a lower limiting surface, and when the tension cylinder is dismounted by the conversion device, the second limiting block is attached to the upper limiting surface; when the tension cylinder is placed on the conversion device, the first limiting block is attached to the lower limiting face.
Preferably, the cylinder unloading rod is longer than the upper cylinder rod, and the length difference is the distance between the axis of the tension cylinder and the axis of the central shaft rod caused by the upward rotation of the sliding rod.
Preferably, the tension cylinder is a smooth pipe with an opening at one side, a self-locking groove is formed in the tension cylinder along the inner circumference of the tension cylinder by one circle, and when the tension cylinder is unloaded by the conversion device, the locking block is clamped in the self-locking groove.
Preferably, a cylindrical groove is arranged in the tension cylinder support, a motor shaft hole is formed in the rear side of the cylindrical groove, a shaft of the tension cylinder motor penetrates through the motor shaft hole and extends into the cylindrical groove, a truncated cone-shaped tension cylinder mounting block is arranged at the top end of the shaft of the tension cylinder motor, and the tension cylinder is mounted on the tension cylinder mounting block.
Preferably, the peripheral side surface of the tension cylinder mounting block has an inclination of 10-30 degrees, and a damping layer is arranged on the peripheral side surface of the tension cylinder mounting block.
Preferably, the damping layer is made of rubber, latex or epoxy resin.
The invention has the following overall beneficial effects: the tension drum (namely the traditional winding) is additionally provided with a tension drum motor, and high heat and noise cannot be generated by active rotation; a plurality of tension cylinders are arranged on a longer lifting shaft lever, so that the problem that the lifting distances of the swing arms are inconsistent is solved; by utilizing the tension drum replacing device, the problem of slow bobbin winding replacement is solved, and the tension drum can be replaced at a higher speed;
compared with the prior art, the difference technical effect is: the switching device can realize the operations of replacing and disassembling all tension drums, when the previous group is processed, a new tension drum is preset on the drum placing block, after the processing is finished, the processed tension drum is disassembled by using the drum disassembling block, then the new tension drum is replaced for processing, and finally the tension drum wound on the drum disassembling block is disassembled and other subsequent operations, so that the production efficiency is greatly improved;
the multi-technology synergistic effect is as follows: in order to realize the quick and accurate detachment and replacement of the tension cylinder, the conversion device is matched with the multi-directional limiting blocks, the limitation of different positions of the tension cylinder on the placing and the detaching is realized, the operation of detaching the tension cylinder can be realized only by pushing and pulling the conversion device left and right and overturning 180 degrees, the time influence of the original single detachment and replacement is greatly improved, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic isometric view of the present invention.
FIG. 2 is a right-side view of the present invention.
Fig. 3 is a partially enlarged view of the winding device of the present invention.
FIG. 4 is a schematic view of the lift shaft of the present invention.
FIG. 5 is a schematic structural diagram of the conversion device of the present invention.
FIG. 6 is a right side view of the conversion device of the present invention.
FIG. 7 is a schematic view of a support block according to the present invention.
FIG. 8 is a schematic axial view of a dump block according to the present invention.
FIG. 9 is a schematic view of the internal structure of the unloading cylinder block of the present invention.
Fig. 10 is a schematic view of a tension drum of the present invention.
FIG. 11 is a schematic view of a tension tube holder of the present invention.
FIG. 12 is a cross-sectional view of the tension tube of the present invention as mounted in a tension tube holder.
FIG. 13 is a schematic diagram of the position of the switching device relative to the multi-directional limiting block when the tension cylinder is placed on the switching device.
FIG. 14 is a schematic diagram of the position of the switching device relative to the multi-directional limiting blocks when the tension cylinder is dismounted.
The device comprises a frame 1, a yarn drum 2, a tension device 3, a winding device 4, a tension drum replacing device 5, a shaft rod hole 101, a sliding groove 102, a winding motor 401, a winding groove drum 402, a tension drum 403, a tension drum motor 404, a lifting shaft rod 405, a groove drum support 406, a sliding rod 407, a tension drum support 408, a tension drum mounting block 409, a self-locking groove 4031, a manual rotating rod 4051, a groove 4081, a shaft hole 4082 of the motor, a support rod 501, a multi-directional limit block 502, a switching device 503, a central shaft rod 504, a handle 505, a drum rod 506, a drum rod 507, a drum rod 508, a support block 509, a drum placing block 510, a drum disassembling block 511, a first limit block 512, a second limit block, a 5101 vertical pressing groove, a 5102 transverse through hole, a 5103 locking groove 5104, a bar 5105 transverse rod, a 5106 locking block, a 5107 spring, a 5021 upper limit surface and a 5022 lower limit surface.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
In the embodiment shown in fig. 1, an bulked yarn winding machine comprises a frame 1, a yarn bobbin 2 and a tension device 3, wherein the yarn bobbin 2 is arranged at the bottom of the frame 1, the tension device 3 is arranged above the yarn bobbin 2, the winding device 4 further comprises a winding motor 401, a winding groove bobbin 402, a tension bobbin 403 (conventional winding), a tension bobbin motor 404 and a lifting shaft 405, wherein the lifting shaft 405 enables a plurality of tension bobbins to be operated simultaneously to prevent yarn crushing and yarn breaking, the winding groove bobbin 402 is arranged at the upper side of the tension device 3, a groove bobbin support 406 is fixedly connected to the frame 1, the winding groove bobbin 402 and the winding motor 401 are arranged at two sides of the groove bobbin support 406, a shaft hole 101 is further arranged at the top of the frame 1, a sliding groove 102 is arranged at the front side of the shaft hole 101, the sliding groove 102 has a larger angle, the lifting shaft 405 is arranged in the shaft hole 101, the shaft 405 can lift a larger angle, the manual rotating rod 4051 is arranged at one end of the lifting shaft rod 405, the sliding rod 407 is arranged on the peripheral side of the lifting shaft rod 405, the tension cylinder bracket 408 is arranged at the top end of the sliding rod 407, the sliding rod 407 is positioned in the sliding groove 102, the tension cylinder 403 and the tension cylinder motor 404 are arranged on two sides of the tension cylinder bracket 408, and the tension cylinder 403 is further provided with a tension cylinder replacing device 5 on the front side.
As shown in fig. 2, 3 and 5, the tension tube replacing device 5 includes a support rod 501 fixed on the frame 1 and a multi-directional limit block 502 fixed on the front side of the frame 1, the multi-directional limit block 502 is matched with a first limit block 511 or a second limit block 512 to play a role of quickly limiting the dismounting and mounting of the tension tube by the conversion device, the multi-directional limit block 502 limits two dismounting and mounting positions thereof, the front end of the support rod 501 is provided with a shaft hole in the left-right direction, the conversion device 503 is mounted in the shaft hole and includes a central shaft rod 504 capable of sliding left and right, the top end of the central shaft rod 504 is provided with a handle 505, the radial two sides of the central shaft rod 504 are respectively provided with an upper tube rod 506 and a tube dismounting rod 507, the top end of the upper tube rod 506 is provided with a support block 508, the side surface of the support block 508 is fixedly connected with a cylindrical tube placing block 509, the top end of the tube dismounting rod 507 is provided with, the top ends of the cylinder unloading blocks 510 are provided with wedge-shaped second limiting blocks 512.
As shown in fig. 8 or 9, a vertical groove 5101, a transverse through hole 5102 and a locking groove 5103 are formed in the barrel unloading block 510, a pressing rod 5104 is installed in the vertical groove 5101, the bottom of the pressing rod 5104 is fixedly connected with a transverse rod 5105, the transverse rod 5105 is arranged in the transverse through hole 5102, the tail end of the transverse rod 5105 is fixedly connected with the middle of a locking block 5106, the locking block 5106 is arranged in the locking groove 5103, a spring 5107 is arranged at the bottom of the locking block 5106, and a wedge-shaped block is arranged at the top of the locking block 5106.
As shown in fig. 7 and 8, because the purpose to be achieved by putting on the tension drum 403 and removing the tension drum 403 are different, when putting on the tension drum 403, only the tension drum 403 needs to be placed on the drum placing block 509, and then the conversion device 503 is pushed rightwards with force, so that the tension drum 403 can be installed on the tension drum installation block 409; when the tension cylinder 403 is removed, the cylinder removing block 510 extends into the tension cylinder 403, the locking block 5106 can be clamped in the self-locking groove 4031 on the tension cylinder 403 under the action of the spring 5107, and then the conversion device 503 is pushed leftwards, namely the tension cylinder 403 is removed.
As shown in fig. 3, the multi-directional stopper 502 is a transverse polygonal prism, and includes an upper stopper 5021 and a lower stopper 5022, and when the switching device 503 unloads the tension cylinder 403, the second stopper 512 is attached to the upper stopper 5021; when the tension tube 403 is placed on the switching device 503, the first stopper 511 abuts against the lower stopper surface 5022.
As shown in fig. 13 and 14, since the yarn is continuously wound around the tension drum 403 during processing, the tension drum 403 moves upward, and the slide lever 407 rotates upward, the yarn take-off lever 507 is longer than the upper drum lever 506, and the difference in length is such a distance that the axial center of the tension drum 403 moves away from the axial center of the central shaft 504 due to the upward rotation of the slide lever 407, which also determines that the upper drum lever 506 and the yarn take-off lever 507 cannot be used in combination.
As shown in fig. 10, the tension cylinder 403 is a smooth tube with an opening at one side, a self-locking groove 4031 is formed in the tension cylinder 403 along one circle of the inner circumference, and when the tension cylinder 403 is unloaded by the switching device 503, the locking block 5106 is clamped in the self-locking groove 4031.
As shown in fig. 11 and 12, a cylindrical groove 4081 is provided in the tension tube bracket 408, a motor shaft hole 4082 is provided at the rear side of the cylindrical groove 4081, the shaft of the tension tube motor 404 passes through the motor shaft hole 4082 and extends into the cylindrical groove 4081, a truncated cone-shaped tension tube mounting block 409 is provided at the top end of the shaft of the tension tube motor 404, the tension tube 403 is mounted on the tension tube mounting block 409, and the circumferential side of the truncated cone has a certain inclination, so that the tension tube 403 can be quickly inserted.
As shown in fig. 12, the circumferential side surface of the tension cylinder mounting block 409 has an inclination of 10 to 30 degrees, a damping layer is arranged on the circumferential side surface of the tension cylinder mounting block 409, and the damping layer is used for clamping the tension cylinder 403 and providing a large friction force, so that the tension cylinder motor 404 can drive the tension cylinder to rotate, and the tension cylinder 403 can be quickly disassembled and assembled under the action.
The damping layer is made of rubber, latex or epoxy resin.
The working principle is as follows: in the processing process, when the previous group of tension cylinders 403 is winding, a new tension cylinder 403 is placed on each cylinder placing block 509, and after the processing is finished, the processed tension cylinder 403 is firstly unloaded by using the cylinder unloading block 510, and the operation process is as follows: as shown in fig. 14, the switching device 503 is pushed to the leftmost side, then the switching device 503 is rotated to place the second stopper 512 on the upper stopper surface 5021 of the multi-directional stopper 502, then the switching device 503 is pushed to the right to clamp the locking block 5106 in the self-locking groove 4031, and then the switching device 503 is pushed to the left to dismount the machined tension cylinder 403, so that the operation of dismounting the tension cylinder 403 is completed; at this time, the tension drum 403 on the drum unloading block 510 is not disposed, and a new tension drum 403 is replaced for processing, and the operation process is as follows: as shown in fig. 13, the switching device 503 is rotated to place the first stopper 511 on the lower stopper surface 5021 of the multi-directional stopper 502, at this time, the tension cylinder 403 is aligned with the tension cylinder bracket 408, and the switching device 503 is directly pushed to the right, so that the tension cylinder 403 is clamped on the tension cylinder mounting block 409 to complete the mounting operation; after the machine is restarted to process the next round, the tension drum 403 wound in the previous round on the drum unloading block 510 is unloaded and other subsequent operations are carried out by using idle time, so that a large amount of time is saved, and the production efficiency is greatly improved.
The above embodiments are only specific cases of the present invention, and the protection scope of the present invention includes but is not limited to the product forms and styles of the above embodiments, and any bulked yarn fluffer consistent with the claims of the present invention and any suitable changes or modifications thereof by those skilled in the art should fall within the protection scope of the present invention.