CN110949934A - Packaging accessory distribution system and distribution method - Google Patents
Packaging accessory distribution system and distribution method Download PDFInfo
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- CN110949934A CN110949934A CN201911088434.0A CN201911088434A CN110949934A CN 110949934 A CN110949934 A CN 110949934A CN 201911088434 A CN201911088434 A CN 201911088434A CN 110949934 A CN110949934 A CN 110949934A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 177
- 238000009826 distribution Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 71
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 238000004891 communication Methods 0.000 claims abstract description 11
- 238000012856 packing Methods 0.000 claims description 6
- 239000000047 product Substances 0.000 description 24
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
Abstract
The invention provides a packaging accessory distribution system and a distribution method, wherein the packaging accessory distribution system comprises a material warehouse, a material error-proofing device positioned in the material warehouse, a conveying device for conveying packaging accessories from the material warehouse to a packaging accessory station, a detection device arranged on the periphery of the conveying device and a control part, and the material error-proofing device, the conveying device and the detection device are all in communication connection with the control part. The packaging accessory distribution system and the distribution method can automatically distribute the packaging accessories, reduce the line-edge material area through the matching of the material mistake-proofing device and the detection device, simultaneously avoid the problems of disordered placement of the packaging accessories, easy taking and putting by workers and the like, and improve the packaging efficiency.
Description
Technical Field
The invention relates to the field of refrigerator packaging, in particular to a packaging accessory distribution system and a distribution method.
Background
With the improvement of living standard, people put higher requirements on the functions and functions of the refrigerator, and the packaging accessories for packaging the refrigerator are increased gradually.
At present, in the existing refrigerator production and packaging mode, a refrigerator packaging accessory comes to a factory material warehouse in advance, part of materials are pulled to a production site according to a product production sequence after the materials are sorted in the material warehouse, the materials are placed on a line side material tool according to product models in a partitioning mode, the corresponding material tool on the line side is manually found according to the product models after the products are placed in an accessory placing area for assembly, and the material warehouse is informed of supplement when the tool material is not stored sufficiently.
The prior packaging accessory material system has the following defects: the packaging accessory has larger material ratio, which causes a larger line edge material area, so that the staff needs to find and place the material back and forth in a long distance, and the staff is easy to place the material on the nearest tool in advance in order to reduce the number of the staff, thereby causing the material to be mixed and disordered; in addition, the types of the packaging accessories are more, the production sequence is mixed, the materials are disordered, the workers are easy to take and put by mistake, and no detection means is provided; mixed production, the materials are required to be called and pulled manually when the material inventory is insufficient, the information of which type is required is not smooth, and the logistics waste is caused; the packaging accessory materials are sorted and circulated for multiple times, the materials are easy to damage, and the materials are inconvenient to count.
Accordingly, there is a need for a new system and method for dispensing package accessories that solves the above problems.
Disclosure of Invention
The present invention has been made to solve at least one of the technical problems occurring in the prior art,
in order to realize one of the purposes of the invention, the invention adopts the following technical scheme:
the packaging accessory distribution system comprises a material library, a material mistake proofing device positioned in the material library, a conveying device for conveying packaging accessories from the material library to a packaging accessory station, a detection device for detecting the packaging accessories positioned on the conveying device and a control part, wherein the material mistake proofing device, the conveying device and the detection device are all in communication connection with the control part.
Further, the material mistake proofing device includes display screen, at least one mistake proofing frock, be provided with the pilot lamp on the mistake proofing frock, the display screen the pilot lamp all with the control part communication is connected.
Further, at least one mistake proofing frock distributes in conveyer's both sides.
Further, the detection device is disposed on the periphery of the transfer device.
Furthermore, the packaging accessory distribution system also comprises an information acquisition device used for acquiring the information of the product to be packaged, and the information acquisition device is in communication connection with the control part.
Further, the information acquisition device is a code scanning device in communication connection with the control part, and the code scanning device is located on the periphery of a transmission line for transmitting the product to be packaged.
In order to achieve one of the above purposes, the invention also adopts the following technical scheme:
a package accessory dispensing method comprising the steps of:
s1 checking and assembling packaging accessories in the material warehouse;
s2, placing the checked and matched packaging accessories on a conveying device;
s3 detecting the packaging attachment on the conveyor by the detecting means and transmitting the detected information to the control section;
s4, the control part analyzes the detection information, and if the packaging accessories meet the packaging requirements, the control part controls the conveying device to convey the packaging accessories to the packaging accessory station; and if the packaging accessory information does not meet the packaging requirement, controlling the conveying device to stop conveying, and giving out a warning through the material mistake-proofing device.
Further, the fitting of the package accessory in step S1 includes:
s11, acquiring the packaging information of the product to be packaged through a code scanning device;
s13, analyzing the required checking and matching information of the packaging accessories according to the packaging information;
s15 checking and matching the needed packaging accessories according to the checking and matching information.
Further, the mounting of the package accessory in the step S1 further includes S14 between the steps S13 and S15: the checking and matching information is displayed through the display screen, and an indicator lamp for storing the error-proof tool of the required packaging accessory is turned on.
Further, if the packaging accessories meet the packaging requirements, the indicator lamp of the error-proof tool for storing the required packaging accessories is turned on or off, and the display screen displays the updated material information.
Further, the packaging requirements comprise qualified quality of the packaging accessories, accurate quantity of the packaging accessories and consistency of the packaging accessories and the products to be packaged.
The invention has the beneficial effects that: the packaging accessory distribution system and the distribution method can automatically distribute the packaging accessories, reduce the line-edge material area through the matching of the material mistake-proofing device and the detection device, simultaneously avoid the problems of disordered placement of the packaging accessories, easy taking and putting by workers and the like, and improve the packaging efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a block diagram of a package attachment delivery system according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of a combined frame of the material error proofing system and the conveying device in a preferred embodiment;
FIG. 3 is another schematic view of the packaged accessory delivery system of FIG.;
FIG. 4 is a flow chart of a method for dispensing packaging accessories in accordance with a preferred embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 3, a packaging accessory distribution system according to a preferred embodiment of the present invention includes a material storage, a material error-proofing device located in the material storage, a conveying device for conveying packaging accessories from the material storage to a packaging accessory station, a detecting device for detecting packaging accessories located on the conveying device, and a control portion, wherein the material error-proofing device, the conveying device, and the detecting device are all connected to the control portion in a communication manner. Through material mistake proofing device and detection device's cooperation, reduced line limit material area, can avoid simultaneously that the packing annex puts the confusion, the staff is taken the mistake easily, put the wrong scheduling problem, improved packing efficiency.
The material storehouse is used for classifying and storing different packaging accessories in different areas, and is convenient for detecting and assembling the packaging accessories and supplementing the packaging accessories. And the conveying device is connected to a wire body packaging accessory station from the material warehouse and circularly conveys the packaging accessories.
The detection device is arranged on the periphery of the conveying device, namely the retrieval device is positioned at any position where the packaging accessories positioned on the conveying device can be detected. For example, the detection device is arranged above the conveying device and is used for judging whether the packaging accessories are qualified or not and/or whether the packaging accessories are consistent with refrigerator information or not; and if the packaging accessories are unqualified or inconsistent with the refrigerator information, giving a prompt. Specifically, when the packaging accessories pass below the detection device, the detection device photographs and identifies the packaging accessories and transmits the packaging accessory information to the control part.
Judging whether the packaging accessory is consistent with the information of the refrigerator or not, including comparing the packaging accessory with the preset information of the refrigerator model, and judging whether the packaging accessory is misplaced, placed more or placed less; when the information is not matched, the information is fed back to the control part, and the control part controls the conveying device to automatically stop the line and alarm; when the information is matched, the next step can be continued.
The material mistake proofing device comprises a display screen and at least one mistake proofing tool, an indicating lamp is arranged on the mistake proofing tool, and the display screen and the indicating lamp are connected with the control part in a communication mode.
The display screen is used for displaying the inventory information of the packaging accessories, the information of the products to be packaged and the packaging information in the material library, and when the inventory of the materials of any packaging accessory is insufficient, the display screen displays an alarm; the error-proofing tool is used for placing the packaging accessories, after the packaging information is obtained, an indicator lamp of the error-proofing tool for storing the required packaging accessories is on, and a worker takes the corresponding packaging accessories according to the packaging information of the display screen and puts the packaging accessories on the conveying device according to the packaging sequence. Preferably, the at least one error-proofing tool is distributed on two sides of the conveying device, so that the packaging accessories on the error-proofing tool can be conveniently placed on the conveying device by staff. In addition, when the detection device detects that the packaging accessories meet the packaging requirements, an indicator lamp of the error-proofing tool is turned off to prepare for the identification of a next product to be packaged; meanwhile, the large screen displays that the number of the materials is reduced, and the materials are convenient to count.
Further, any one of the packaging accessory distribution systems further comprises an information acquisition device for acquiring information of a product to be packaged, and the information acquisition device is in communication connection with the control part. In a package attachment distribution system without an information acquisition device, it is necessary to manually input information of a product to be packaged and/or packaging information thereof.
In one embodiment, the information acquiring device is a code scanning device in communication connection with the control part, and the code scanning device is located on the periphery of a transmission line for transmitting the product to be packaged, that is, the code scanning device is located at any position where a packaging accessory on the transmission line can be detected, so as to scan a bar code of the product passing through a code scanning station of the transmission line, thereby acquiring the information of the product to be packaged and the packaging information. In a preferred embodiment, the code scanning device is located at a code scanning station on a conveying line for conveying the products to be packaged, and is used for on-line code scanning and identifying the products to be packaged on the conveying line.
In the packaging accessory distribution system, the packaging accessories are distributed to the packaging accessory station, the refrigerator can be transported to the station and packaged at the station, the refrigerator can also be transported to other packaging stations, and the staff returns to the packaging station for packaging after taking the packaging accessories from the packaging accessory station.
Referring to fig. 4, the method for delivering the packaging accessories of the present invention includes the following steps:
s1 checking and assembling packaging accessories in the material warehouse;
s2, placing the checked and matched packaging accessories on a conveying device;
s3 detecting the packaging attachment on the conveyor by the detecting means and transmitting the detected information to the control section;
s4, the control part analyzes the detection information, and if the packaging accessories meet the packaging requirements, the control part controls the conveying device to convey the packaging accessories to the packaging accessory station; and if the packaging accessory information does not meet the packaging requirement, controlling the conveying device to stop conveying, and giving out a warning through the material mistake-proofing device.
Wherein, the step S1 of allocating the packaging accessory includes:
s11, acquiring the packaging information of the product to be packaged through a code scanning device;
s13, analyzing the required checking and matching information of the packaging accessories according to the packaging information;
s15 checking and matching the needed packaging accessories according to the checking and matching information.
The packaging accessories are sorted and proportioned according to the packaging information of the product to be packaged, the packaging accessories are conveyed to the packaging accessory stations in order, and particularly when the packaging accessories are more in models, the phenomenon that the materials are placed mistakenly is avoided, the taking and misplacing can be effectively prevented, and the packaging efficiency is improved.
Wherein, the sorting and batching mode is not limited to the following conditions: according to the information of the product to be packaged, various packaging accessories required by the product are sorted to form a packaging accessory group, the packaging accessory group is used for completely assembling a refrigerator, and the packaging accessory group is transmitted to a packaging accessory station. Or, according to the packaging sequence of the product, dividing the first packaging accessories required by packaging into a first group corresponding to the number of refrigerators, and conveying the packaging accessories of the first group to corresponding packaging accessory stations; and then arranging a second packaging accessory according to the packaging sequence until all the packaging accessories are completely distributed. The two distribution modes can avoid the situation that the staff take and put the goods by mistake and can also avoid the damage to the packaging accessories caused by repeated sorting and turnover.
Further, the mounting of the package accessory in the step S1 further includes S14 between the steps S13 and S15: check and match information is displayed through a display screen, an indicator lamp of an error-proof tool for storing required packaging accessories is lightened, and a worker is guided to rapidly grab the required packaging accessories.
Further, after the detection of the detection device in step S4, if the package accessory meets the package requirement, the indicator light storing the error-proofing tool of the required package accessory is turned on and off to prepare for the next package product, and the display screen displays the updated material information, that is, the information of material reduction.
In step S4, the packaging requirements include qualified quality of the packaging accessories, accurate quantity of the packaging accessories, and consistency of the packaging accessories with the product to be packaged.
The following will describe the dispensing system and the dispensing method of the package accessories of the present invention in detail by taking a comparative refrigerator as an example of packaging.
Firstly, a refrigerator bar code is identified through a bar code scanning device, and refrigerator information is obtained.
Secondly, the display screen displays the information of the refrigerator and the packaging information of the required packaging accessories, an indicator lamp of an error-proof tool for storing the required packaging accessories is on, a worker takes the packaging accessories of corresponding quantity according to the information of the display screen and puts the packaging accessories on the conveying device in sequence, and when the inventory of the packaging accessories is insufficient, the display screen displays an alarm.
Then, a detection device arranged above the transfer device takes a picture of the packaging accessory to identify, and transmits detection information to a control part, and the control part analyzes the detection information, compares the detection information with information of the refrigerator and packaging information thereof, and judges whether the packaging accessory materials are misplaced, multiple or few; the package accessory information does not meet the package requirement and an automatic line stop alarm is given; if the packaging accessory information meets the packaging requirements, an indicator lamp of the error-proofing tool is turned off to prepare for the identification of the next refrigerator; and meanwhile, the number of the packaging accessories is reduced through the display screen.
In conclusion, the packaging accessory distribution system and the distribution method can automatically distribute the packaging accessories, reduce the line-edge material area through the matching of the material mistake-proofing device and the detection device, simultaneously avoid the problems that the packaging accessories are placed disorderly, and workers are easy to take and put by mistake, and the like, and improve the packaging efficiency.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art.
The above-listed detailed description is only a specific description of a possible embodiment of the present invention, and they are not intended to limit the scope of the present invention, and equivalent embodiments or modifications made without departing from the technical spirit of the present invention should be included in the scope of the present invention.
Claims (11)
1. The packaging accessory distribution system is characterized by comprising a material library, a material error-proofing device positioned in the material library, a conveying device for conveying packaging accessories from the material library to a packaging accessory station, a detection device for detecting the packaging accessories positioned on the conveying device and a control part, wherein the material error-proofing device, the conveying device and the detection device are all in communication connection with the control part.
2. The packaging accessory distribution system of claim 1, wherein the material error proofing device comprises a display screen and at least one error proofing tool, an indicator lamp is arranged on the error proofing tool, and the display screen and the indicator lamp are both in communication connection with the control part.
3. The packaged attachment delivery system of claim 2, wherein the at least one error proofing tool is distributed on both sides of the conveyor.
4. A packaged accessory delivery system as claimed in claim 1 wherein the sensing means is disposed around the periphery of the conveyor.
5. The package attachment distribution system according to any one of claims 1 to 4, further comprising an information acquisition device for acquiring information on a product to be packaged, the information acquisition device being communicatively connected to the control section.
6. The package-accessory delivery system of claim 5, wherein the information acquisition device is a code scanner communicatively coupled to the control portion, the code scanner being located on a circumferential side of a line transporting the product to be packaged.
7. A package accessory dispensing method, comprising the steps of:
s1 checking and assembling packaging accessories in the material warehouse;
s2, placing the checked and matched packaging accessories on a conveying device;
s3 detecting the packaging attachment on the conveyor by the detecting means and transmitting the detected information to the control section;
s4, the control part analyzes the detection information, and if the packaging accessories meet the packaging requirements, the control part controls the conveying device to convey the packaging accessories to the packaging accessory station; and if the packaging accessory information does not meet the packaging requirement, controlling the conveying device to stop conveying, and giving out a warning through the material mistake-proofing device.
8. The package-attached component distribution method according to claim 7, wherein the assembling of the package-attached component in step S1 includes:
s11, acquiring the packaging information of the product to be packaged through a code scanning device;
s13, analyzing the required checking and matching information of the packaging accessories according to the packaging information;
s15 checking and matching the needed packaging accessories according to the checking and matching information.
9. The package fitment dispensing method of claim 8, wherein the dispensing of the package fitment in step S1 further comprises, between steps S13 and S15, S14: the checking and matching information is displayed through the display screen, and an indicator lamp for storing the error-proof tool of the required packaging accessory is turned on.
10. The packing accessory distribution method according to claim 9, wherein if the packing accessory meets the packing requirement, an indicator lamp of the error-proofing tool storing the required packing accessory is turned on or off, and the display screen displays the updated material information.
11. The packaging attachment distribution method according to claim 7, wherein the packaging requirements include a qualified packaging attachment quality, an accurate number of packaging attachments, and a packaging attachment conformity with the product to be packaged.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911088434.0A CN110949934B (en) | 2019-11-08 | 2019-11-08 | Packaging accessory distribution system and distribution method |
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| CN201911088434.0A CN110949934B (en) | 2019-11-08 | 2019-11-08 | Packaging accessory distribution system and distribution method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112738466A (en) * | 2020-12-25 | 2021-04-30 | 浙江大华技术股份有限公司 | Packaging accessory complete detection method, device and system |
| CN113003071A (en) * | 2021-02-07 | 2021-06-22 | 苏州沈苏自动化技术开发有限公司 | Vaccine delivery control method and system |
| CN113212889A (en) * | 2021-02-26 | 2021-08-06 | 深圳市云鼠科技开发有限公司 | Visual packaging leakage detection device and method, computer equipment and storage medium |
| WO2022036589A1 (en) * | 2020-08-19 | 2022-02-24 | Abb Schweiz Ag | Device and method for separately-loading objects into packages |
| CN114620292A (en) * | 2022-03-18 | 2022-06-14 | 冠捷电子科技(福建)有限公司 | Automatic code reading and fool-proofing device of packaging belt line and control method thereof |
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|---|---|
| CN110949934B (en) | 2021-08-24 |
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