CN110948193A - Automatic transferring method between automobile lamp processes - Google Patents
Automatic transferring method between automobile lamp processes Download PDFInfo
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- CN110948193A CN110948193A CN201811127719.6A CN201811127719A CN110948193A CN 110948193 A CN110948193 A CN 110948193A CN 201811127719 A CN201811127719 A CN 201811127719A CN 110948193 A CN110948193 A CN 110948193A
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- lamp
- marking
- axis manipulator
- grabbed
- place
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Abstract
The invention discloses an automatic transferring method between automobile lamp working procedures, and relates to the field of automobile lamp part assembling processes. The method is used as part of contents of a semi-automatic production line, workers complete installation of relevant parts of an assembling process and a film pasting process, lamps are clamped through a transfer clamp arranged on a six-axis manipulator, automatic transfer of five stations including an assembling tool table, an airtight device, a marking workbench, an electrical inspection device and a film pasting workbench is completed, internal walking of the worker production line is reduced, and production efficiency is improved.
Description
Technical Field
The invention relates to the field of automobile lamp part assembly processes, in particular to an automatic transferring method among automobile lamp processes.
Background
At present, the automobile lamp is taken as an important component of an automobile, and the annual output is gradually increased along with the steady development of the domestic automobile industry. The current production line generally comprises the following process steps:
(1) the employee 1 manually assembles external parts of the lamp, takes the lamp and places the lamp into an airtight tool for detection;
(2) and the staff 2 takes out the lamps qualified for electrical inspection and detection, puts the lamps qualified for air tightness detection into electrical inspection equipment for detection, and then carries out appearance inspection and film pasting operation on the lamps qualified for electrical inspection and detection.
In the traditional production mode, the transferring among the lamp procedures is completed by walking, the production base number is huge, the repeated walking times of workers per day are many, the labor intensity is relatively high, the efficiency is relatively low, the consistency of the lamp placing tool cannot be effectively guaranteed, and false alarm of equipment is easily caused. Therefore, it is necessary to optimize the transferring method for producing the lamps to overcome these defects.
Disclosure of Invention
In order to overcome the defects of the traditional lamp production transfer mode, the invention provides an automatic transfer method among the assembling processes of automobile lamp assembly, airtightness, marking, electric inspection and film pasting assembly.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic transferring method between automobile lamp working procedures comprises the following steps:
firstly, a worker manually takes a lamp to be assembled to an assembly workbench, the lamp is placed on a pre-assembly mould to assemble external parts of the lamp, the worker places the lamp on a first mould after the assembly is finished, and a six-axis manipulator starts to act after the lamp is placed in place; the six-axis manipulator moves to an assembly station, the lamp is grabbed through the transfer fixture, the grabbed lamp is placed on a lower die of the airtight tool, and after the lamp is placed in place, the airtight equipment is automatically closed to perform airtight detection;
step two, after the airtightness detection is finished, automatically opening the mold of the airtight equipment, sending an action signal to a six-axis manipulator after the airtight equipment is opened in place, moving the six-axis manipulator to an airtight station, grabbing the lamp through a transfer fixture, moving the grabbed lamp to a marking workbench, and moving and placing the grabbed lamp on a marking clamping fixture;
and step three, after the lamp is placed in place, the marking equipment performs automatic laser marking, after marking is finished, the marking equipment sends an action signal to the six-axis manipulator, the six-axis manipulator moves to a marking station, the lamp is grabbed through the transfer clamp, and the grabbed lamp is moved and placed on a lower die of the electrical inspection tool.
Fourthly, after the lamp is placed in place, the electric detection equipment automatically closes the die to perform electric detection action, after the electric detection is finished, the electric detection equipment automatically opens the die, after the electric detection equipment opens the die in place, an action signal is sent to the six-axis manipulator, the six-axis manipulator moves to an electric detection station, the lamp is grabbed through the transfer fixture, and the grabbed lamp is movably placed on a second mould;
and fifthly, manually taking the lamp on the second clamping fixture to a film pasting workbench by staff, and putting the lamp on the film pasting clamping fixture for assembly appearance inspection and film pasting.
Furthermore, the first clamping fixture, the airtight tool, the marking clamping fixture and the electrical inspection tool are all provided with in-place signal feedback devices, and lamp transferring among all working procedures is completed in an auxiliary mode through the feedback in-place signals matched with the six-axis mechanical arm and the transferring clamp.
Compared with the prior art, the technical scheme of the invention has the following beneficial effects:
1. the lamp is moved and loaded through the six-axis manipulator and the moving and loading clamp, so that the problem that the lamp is scratched manually is solved.
2. The invention adopts the tool assembly in-place signal feedback device and is matched with the six-axis manipulator to carry out the transfer between the lamp working procedures, thereby ensuring the consistency of the lamp put into the tool and avoiding the false alarm condition of the equipment.
3. The invention replaces the prior pure walking method for transferring between lamp processes, thereby reducing the labor intensity.
4. The invention has higher automation degree and improves the working environment.
Drawings
FIG. 1 is a schematic view of the present invention for automatic transfer between five stations;
FIG. 2 is a schematic view of the automatic transfer apparatus of the present invention;
FIG. 3 is a schematic view of a six-axis robot and transfer fixture of the present invention;
in the figure: 1-an assembly workbench, 2-a pre-assembly mould, 3-a first mould, 4-an airtight tool, 5-an airtight device, 6-a marking workbench, 7-a marking mould, 8-a marking device, 9-an electrical inspection tool, 10-an electrical inspection device, 11-a film pasting workbench, 12-a second mould, 13-a film pasting mould, 14-a six-axis manipulator and 15-a transfer clamp.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
The invention provides an automatic transfer method among the assembling processes of automobile lamp assembly, airtightness, marking, electrical inspection and film pasting assembly, which is implemented based on a pre-assembling mold 2, an airtightness tool 4, a marking mold 7, an electrical inspection tool 9, a film pasting mold 13, a six-axis manipulator 14 and a transfer clamp 15, and as shown in figures 1-3, the specific transfer method comprises the following steps:
firstly, a worker manually takes a lamp to be assembled to an assembly workbench 1, the lamp is placed on a pre-assembly mold 2 to assemble external parts of the lamp, the worker places the lamp on a first mold 3 after the assembly is finished, an in-place signal feedback device assembled on the first mold 3 feeds back an in-place signal to a six-axis manipulator 14 after sensing that the lamp is placed in place, and the six-axis manipulator 14 starts to act; the six-axis manipulator 14 moves to an assembly station, a lamp is grabbed through the transfer clamp 15, the grabbed lamp is placed on the lower die of the airtight tool 4, after the in-place signal feedback device assembled on the airtight tool 4 senses that the lamp is placed in place, an in-place signal is fed back to the airtight equipment 5, and the airtight equipment 5 automatically closes the die to perform airtight detection;
step two, after the airtightness detection is finished, the airtightness equipment 5 automatically opens the mold, after the airtightness equipment 5 opens the mold in place, an action signal is sent to the six-axis manipulator 14, the six-axis manipulator 14 moves to an airtightness station, the lamp is grabbed through the transfer clamp 15, the grabbed lamp is moved to the marking workbench 6 and is moved and placed on the marking clamping fixture 7;
and step three, after the in-place signal feedback device assembled on the marking clamping fixture 7 senses that the lamp is placed in place, the in-place signal is fed back to the marking equipment 8, the marking equipment 8 performs automatic laser marking, after marking is finished, the marking equipment 8 sends an action signal to the six-axis manipulator 14, the six-axis manipulator 14 moves to a marking station, the lamp is grabbed through the transfer clamp 15, and the grabbed lamp is moved and placed on a lower die of the electrical inspection tool 9.
Step four, after the in-place signal feedback device assembled on the electrical inspection tool 9 senses that the lamp is placed in place, the in-place signal is fed back to the electrical inspection equipment 10, the electrical inspection equipment 10 automatically closes the die to perform electrical inspection detection, after the electrical inspection is finished, the electrical inspection equipment 10 automatically opens the die, after the electrical inspection equipment 10 opens the die in place, an action signal is sent to the six-axis manipulator 14, the six-axis manipulator 14 moves to the electrical inspection station, the lamp is grabbed through the transfer clamp 15, and the grabbed lamp is moved to be placed on the second tire 12;
and fifthly, the worker manually takes the lamp on the second clamping fixture 12 to the film pasting workbench 11, and places the lamp on the film pasting clamping fixture 13 for assembly appearance inspection and film pasting to complete the whole operation flow.
In this embodiment, the assembly process and the film pasting process are manually placed on the first fixture 3 through manual assembly and manual film pasting, and are grabbed by the transfer fixture 15 provided by the six-axis manipulator 14, and the lamp transfer is performed between the airtight, marking and electric inspection stations.
In this embodiment, the first fixture 3, the airtight tool 4, the marking fixture 7 and the electrical inspection tool 9 are all provided with in-place signal feedback devices, and lamp transfer between each process is completed by the feedback in-place signals in cooperation with the six-axis manipulator 14 and the transfer fixture 15. Wherein, the in-place signal feedback devices assembled on the first clamping fixture 3, the airtight tool 4, the marking clamping fixture 7 and the electric detection tool 9 are all common devices in the market.
The limitation of the protection scope of the present invention is understood by those skilled in the art, and various modifications or changes which can be made by those skilled in the art without inventive efforts based on the technical solution of the present invention are still within the protection scope of the present invention.
Claims (2)
1. An automatic transferring method between automobile lamp working procedures is characterized by comprising the following steps:
firstly, a worker manually takes a lamp to be assembled to an assembly workbench (1), the lamp is placed on a pre-assembly mold (2) to assemble external parts of the lamp, the worker places the lamp on a first mold (3) after the assembly is finished, and a six-axis manipulator (14) starts to act after the lamp is placed in place; the six-axis manipulator (14) moves to an assembly station, a lamp is grabbed through a transfer clamp (15), the grabbed lamp is placed on a lower die of the airtight tool (4), and after the lamp is placed in place, the airtight equipment (5) automatically closes the die to perform airtight detection;
step two, after the airtightness detection is finished, the airtightness equipment (5) is automatically opened, after the airtightness equipment (5) is opened in place, an action signal is sent to the six-axis manipulator (14), the six-axis manipulator (14) moves to an airtightness station, the lamp is grabbed through the transfer clamp (15), the grabbed lamp is moved to the marking workbench (6) and is placed on the marking clamping fixture (7) in a moving mode;
and step three, after the lamp is placed in place, the marking device (8) performs automatic laser marking, after marking is finished, the marking device (8) sends an action signal to the six-axis manipulator (14), the six-axis manipulator (14) moves to a marking station, the lamp is grabbed through the transfer clamp (15), and the grabbed lamp is moved and placed on a lower die of the electrical inspection tool (9).
Fourthly, after the lamp is placed in place, the electric detection equipment (10) is automatically closed to perform electric detection action, after the electric detection is finished, the electric detection equipment (10) is automatically opened, after the electric detection equipment (10) is opened in place, an action signal is sent to the six-axis manipulator (14), the six-axis manipulator (14) moves to an electric detection station, the lamp is grabbed through the transfer clamp (15), and the grabbed lamp is movably placed on the second mould (12);
and fifthly, the worker manually takes the lamp on the second clamping fixture (12) to the film pasting workbench (11), and places the lamp on the film pasting clamping fixture (13) for assembly appearance inspection and film pasting.
2. The method for automatically transferring the automobile lamp between the processes according to claim 1, wherein: the first clamping fixture (3), the airtight tool (4), the marking clamping fixture (7) and the electrical inspection tool (9) are all provided with in-place signal feedback devices, and lamp transferring between all working procedures is completed through the feedback in-place signals matched with the six-axis manipulator (14) and the transferring fixture (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811127719.6A CN110948193A (en) | 2018-09-27 | 2018-09-27 | Automatic transferring method between automobile lamp processes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811127719.6A CN110948193A (en) | 2018-09-27 | 2018-09-27 | Automatic transferring method between automobile lamp processes |
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| CN110948193A true CN110948193A (en) | 2020-04-03 |
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| CN201811127719.6A Pending CN110948193A (en) | 2018-09-27 | 2018-09-27 | Automatic transferring method between automobile lamp processes |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172401A (en) * | 2021-04-27 | 2021-07-27 | 嘉兴海拉灯具有限公司 | Assembly system and assembly method for vehicle lamp |
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| JPH09213105A (en) * | 1996-01-29 | 1997-08-15 | Koito Mfg Co Ltd | Seal structure of ribbon seal packing for vehicle lamp and method for installing seal packing |
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| CN106275579A (en) * | 2015-05-26 | 2017-01-04 | 常州星宇车灯股份有限公司 | Car light automatic film-laminating device |
| CN107504031A (en) * | 2017-08-23 | 2017-12-22 | 无锡中卓智能科技股份有限公司 | A kind of intelligent glued and testing equipment of automobile front |
| CN108274292A (en) * | 2018-03-26 | 2018-07-13 | 广东通立工业自动化系统有限公司 | Full-automatic six axis robot production line |
| CN108356519A (en) * | 2018-03-27 | 2018-08-03 | 葛同礼 | A kind of the automatic glue application assembly line and gluing assembly method of car light |
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2018
- 2018-09-27 CN CN201811127719.6A patent/CN110948193A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09213105A (en) * | 1996-01-29 | 1997-08-15 | Koito Mfg Co Ltd | Seal structure of ribbon seal packing for vehicle lamp and method for installing seal packing |
| CN106275579A (en) * | 2015-05-26 | 2017-01-04 | 常州星宇车灯股份有限公司 | Car light automatic film-laminating device |
| CN105690091A (en) * | 2016-03-22 | 2016-06-22 | 严卓晟 | Full-automatic robot producing system for power battery |
| CN107504031A (en) * | 2017-08-23 | 2017-12-22 | 无锡中卓智能科技股份有限公司 | A kind of intelligent glued and testing equipment of automobile front |
| CN108274292A (en) * | 2018-03-26 | 2018-07-13 | 广东通立工业自动化系统有限公司 | Full-automatic six axis robot production line |
| CN108356519A (en) * | 2018-03-27 | 2018-08-03 | 葛同礼 | A kind of the automatic glue application assembly line and gluing assembly method of car light |
Non-Patent Citations (1)
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| 丁宏亮等: "《机电一体化技术与实训》", 30 June 2012, 中国铁道出版社 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113172401A (en) * | 2021-04-27 | 2021-07-27 | 嘉兴海拉灯具有限公司 | Assembly system and assembly method for vehicle lamp |
| CN113172401B (en) * | 2021-04-27 | 2023-10-13 | 嘉兴海拉灯具有限公司 | Assembly system and assembly method for car lamp |
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Application publication date: 20200403 |
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