CN110948039A - A new type of flywheel mechanism for 1300 ton cold shearing - Google Patents

A new type of flywheel mechanism for 1300 ton cold shearing Download PDF

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Publication number
CN110948039A
CN110948039A CN201911332214.8A CN201911332214A CN110948039A CN 110948039 A CN110948039 A CN 110948039A CN 201911332214 A CN201911332214 A CN 201911332214A CN 110948039 A CN110948039 A CN 110948039A
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China
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flywheel
roller bearing
flange
fixed
flywheel mechanism
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孙力
刘彬
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Danieli Metallurgy Equipment China Co ltd
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Danieli Metallurgy Equipment China Co ltd
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Priority to CN201911332214.8A priority Critical patent/CN110948039A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D25/00Machines or arrangements for shearing stock while the latter is travelling otherwise than in the direction of the cut
    • B23D25/02Flying shearing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0007Cutting or shearing the product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/30Flywheels
    • F16F15/315Flywheels characterised by their supporting arrangement, e.g. mountings, cages, securing inertia member to shaft
    • F16F15/3153Securing inertia members to the shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/30Flywheels
    • F16F15/315Flywheels characterised by their supporting arrangement, e.g. mountings, cages, securing inertia member to shaft
    • F16F15/3156Arrangement of the bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/32Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings
    • F16J15/3204Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip
    • F16J15/3232Sealings between relatively-moving surfaces with elastic sealings, e.g. O-rings with at least one lip having two or more lips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0007Cutting or shearing the product
    • B21B2015/0014Cutting or shearing the product transversely to the rolling direction

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Support Of The Bearing (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

本发明公开了一种1300吨冷剪新形式飞轮机构,包括冷剪飞轮机构、离合器和抱闸,所述冷剪飞轮机构的右端固定有离合器,且冷剪飞轮机构的左端固定有抱闸,并且冷剪飞轮机构的内部安装有高速齿轮轴,所述高速齿轮轴的右端通过第一锁紧螺母与第一调心滚子轴承相连接,且第一锁紧螺母的下方设置有第一法兰,并且第一法兰的右端固定有第二法兰,所述第二法兰的右侧上方设置有拋油环,且拋油环的右侧固定有圆柱滚子轴承,并且圆柱滚子轴承的右侧固定有隔套。该1300吨冷剪新形式飞轮机构该技术修改了高速齿轮轴的尺寸,使得高速齿轮轴强度更高,同时加入了飞轮支撑套筒,使得飞轮主体旋转支撑更加稳定,等效应力由原来的最大49.56Mpa减小到最大13.02Mpa。

Figure 201911332214

The invention discloses a 1300-ton cold shearing new form flywheel mechanism, which includes a cold shearing flywheel mechanism, a clutch and a holding brake. The right end of the cold shearing flywheel mechanism is fixed with a clutch, and the left end of the cold shearing flywheel mechanism is fixed with a holding brake. And the inside of the cold shear flywheel mechanism is installed with a high-speed gear shaft, the right end of the high-speed gear shaft is connected with the first spherical roller bearing through the first locking nut, and the first method is arranged below the first locking nut. A second flange is fixed on the right end of the first flange, an oil slinger is arranged above the right side of the second flange, and a cylindrical roller bearing is fixed on the right side of the oil slinger, and the cylindrical roller A spacer is fixed on the right side of the bearing. The 1300-ton cold shearing new form of flywheel mechanism This technology modifies the size of the high-speed gear shaft, making the high-speed gear shaft stronger, and at the same time adds a flywheel support sleeve, making the flywheel body more stable for rotation support, and the equivalent stress is increased from the original maximum. 49.56Mpa is reduced to a maximum of 13.02Mpa.

Figure 201911332214

Description

Novel flywheel mechanism for 1300-ton cold shears
Technical Field
The invention relates to the technical field of 1300-ton reciprocating cold shears, in particular to a novel flywheel mechanism of 1300-ton cold shears.
Background
In the production process of the bars, high-strength deformed steel bars and special steel occupy a large proportion, meanwhile, in order to meet the high productivity of enterprises, domestic and international markets put forward high requirements on the capacity of a shearing machine after a cooling bed, small bars in the special steel need large shearing force due to high deformation resistance, so that the shearing force of the cold shearing machine needs to be large, the shearing of the small bars in the special steel is met, the shearing rhythm of the cold shearing machine is fast, and the requirement of high productivity is met;
therefore, 1300T cold shears come into force, 1300T cold shears are the cold shears with the maximum shearing capacity in the domestic bar production line at present, the cold shears realize shearing through the reciprocating motion of the upper shearing blade, the row of bars on the track are cold-cut into the fixed length, the key part for realizing shearing through the cold shears is a flywheel, a motor transmits energy through a belt, the flywheel stores energy through rotational inertia, the energy in the flywheel is transmitted to the shearing blade through a clutch in the shearing process to realize shearing, and the structure of the flywheel plays a vital role in the actual use and maintenance process of the cold shears;
1. the flywheel bearing needs to be oiled, checked and maintained regularly, because the flywheel bearing is limited to different manufacturers with different maintenance periods and levels, the oiling period and dosage cannot be guaranteed, the judgment on the running condition of the bearing is unclear, the damage condition of the flywheel bearing often happens, particularly a deep groove ball bearing, the damage frequency of the deep groove ball bearing is high, the shortest service life is only 15 days, once the flywheel bearing is damaged, the field maintenance needs to be carried out within at least one shift of time, and the longer time is consumed;
2. the high-speed shaft self-aligning ball bearing bears larger impact load during shearing, particularly shearing special steel types and overload shearing, and the high-speed shaft bearing is subjected to reciprocating impact and vibration due to the unbalance of a flywheel, so that the high-speed shaft bearing is damaged;
therefore, a 1300-ton cold shear new-type flywheel mechanism is provided to well solve the problems.
Disclosure of Invention
The invention aims to provide a novel flywheel mechanism of a 1300-ton cold shear, which is used for solving the problems that the traditional flywheel mechanism in the market is inconvenient to oil, inspect and maintain and easy to damage in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a1300-ton cold-shearing new-type flywheel mechanism comprises a cold-shearing flywheel mechanism, a clutch and an internal brake, wherein the clutch is fixed at the right end of the cold-shearing flywheel mechanism, the internal brake is fixed at the left end of the cold-shearing flywheel mechanism, a high-speed gear shaft is installed inside the cold-shearing flywheel mechanism, the right end of the high-speed gear shaft is connected with a first self-aligning roller bearing through a first locking nut, a first flange is arranged below the first locking nut, a second flange is fixed at the right end of the first flange, a throwing oil ring is arranged above the right side of the second flange, a cylindrical roller bearing is fixed at the right side of the throwing oil ring, a spacer sleeve is fixed at the right side of the cylindrical roller bearing, a deep groove ball bearing is fixed at the right side of the spacer sleeve, the right side of the deep groove ball bearing is connected with a first lip-shaped sealing ring through a second locking nut, a third flange is arranged at the right side of the second locking, and the top of third flange is fixed with second self-aligning roller bearing to the spacer ring is installed on second self-aligning roller bearing's right side, the outside of spacer ring is fixed with O type circle, second self-aligning roller bearing's the outside is fixed with flywheel supporting sleeve, and flywheel supporting sleeve's the outside is fixed with the spacer sleeve to the flywheel main part is installed in the outside of spacer sleeve, the left end outside of flywheel supporting sleeve is fixed with the lip shape sealing washer of second.
Preferably, the diameter of the first self-aligning roller bearing is 260mm, and the first self-aligning roller bearing and the cold shear flywheel mechanism form a dismounting structure through a first locking nut.
Preferably, the oil throwing ring forms a disassembly structure with the first flange through the second flange, and the lowest point of the oil throwing ring is lower than that of the cylindrical roller bearing.
Preferably, the inner diameter of the first lip-shaped sealing ring is smaller than that of the second lip-shaped sealing ring, and the first lip-shaped sealing ring and the second lip-shaped sealing ring are symmetrically arranged about the vertical central line of the flywheel supporting sleeve.
Preferably, the length of the flywheel supporting sleeve is greater than the distance between the first locking nut and the second self-aligning roller bearing, and the outer diameter of the flywheel supporting sleeve is greater than the inner diameter of the spacer bush.
Compared with the prior art, the invention has the beneficial effects that: the 1300-ton cold shear new-form flywheel mechanism;
(1) the technology modifies the size of the high-speed gear shaft, so that the strength of the high-speed gear shaft is higher, and meanwhile, the flywheel supporting sleeve is added, so that the rotary support of the flywheel main body is more stable, and the equivalent stress is reduced from the original maximum 49.56Mpa to the maximum 13.02 Mpa;
(2) the first self-aligning roller bearing and the second self-aligning roller bearing are adjusted to 24152 from 23248, the static load is improved by about 18 percent, meanwhile, the bearing mode of the first self-aligning roller bearing and the second self-aligning roller bearing is changed due to the adoption of a sleeve structure, and the comprehensive theoretical service life of the bearings is prolonged to about 2 times or more;
(3) the cylindrical roller bearing is adjusted to NU1068 from NU1044, the dynamic load is increased to about 2.2 times, the deep groove ball bearing is adjusted to 6068 from 6044, the dynamic load is increased to about 1.7 times, meanwhile, due to the change of a lubricating mode, the lubricating and cooling effects are better, and the comprehensive service life of the bearing is greatly prolonged;
(4) the rightmost end of the high-speed gear shaft is provided with a small-size first self-aligning roller bearing, so that the transmission of shearing force is assisted, the vibration caused by deflection and the like is effectively prevented, and the lip seal and the mechanical seal are designed in a combined manner, so that the risk of oil leakage is reduced; the change of the lubrication form is changed from the original manual regular dry oil lubrication into automatic thin oil lubrication, the lubrication and cooling effects are better, and the labor cost and accidents caused by human factors are reduced.
Drawings
FIG. 1 is a schematic perspective view of a flywheel mechanism of the cold shear of the present invention;
FIG. 2 is a schematic main sectional view of the flywheel body according to the present invention;
FIG. 3 is a schematic view of the lubricating structure of the cylindrical roller bearing and the second self-aligning roller bearing according to the present invention;
FIG. 4 is a schematic view of a second lip seal according to the present invention;
FIG. 5 is a schematic view of an O-ring according to the present invention.
In the figure: 1. a cold shear flywheel mechanism; 2. a clutch; 3. contracting brake; 4. a high-speed gear shaft; 5. a first self-aligning roller bearing; 6. a first lock nut; 7. a first flange; 8. a second flange; 9. an oil throwing ring; 10. a cylindrical roller bearing; 11. a deep groove ball bearing; 12. a second lock nut; 13. a third flange; 14. a second self-aligning roller bearing; 15. a spacer ring; 16. an O-shaped ring; 17. a first lip seal; 18. a flywheel support sleeve; 19. a spacer sleeve; 20. a flywheel main body; 21. a second lip seal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a1300-ton cold-shearing new-type flywheel mechanism comprises a cold-shearing flywheel mechanism 1, a clutch 2, an internal contracting brake 3, a high-speed gear shaft 4, a first self-aligning roller bearing 5, a first locking nut 6, a first flange 7, a second flange 8, an oil throwing ring 9, a cylindrical roller bearing 10, a deep groove ball bearing 11, a second locking nut 12, a third flange 13, a second self-aligning roller bearing 14, a spacer ring 15, an O-shaped ring 16, a first lip-shaped sealing ring 17, a flywheel supporting sleeve 18, a spacer sleeve 19, a flywheel main body 20 and a second lip-shaped sealing ring 21, wherein the clutch 2 is fixed at the right end of the cold-shearing flywheel mechanism 1, the internal contracting brake 3 is fixed at the left end of the cold-shearing flywheel mechanism 1, the high-speed gear shaft 4 is installed inside the cold-shearing flywheel mechanism 1, the right end of the high-speed gear shaft 4 is connected with the first self-aligning roller bearing 5 through the first locking nut 6, and the first flange 7 is arranged below the first locking, a second flange 8 is fixed at the right end of the first flange 7, a flinger 9 is arranged above the right side of the second flange 8, a cylindrical roller bearing 10 is fixed at the right side of the flinger 9, a spacer 19 is fixed at the right side of the cylindrical roller bearing 10, a deep groove ball bearing 11 is fixed at the right side of the spacer 19, the right side of the deep groove ball bearing 11 is connected with a first lip-shaped sealing ring 17 through a second locking nut 12, a third flange 13 is arranged at the right side of the second locking nut 12, a second self-aligning roller bearing 14 is fixed above the third flange 13, a spacer ring 15 is installed at the right side of the second self-aligning roller bearing 14, an O-shaped ring 16 is fixed at the outer side of the spacer ring 15, a flywheel supporting sleeve 18 is fixed at the outer side of the second self-aligning bearing 14, the spacer 19 is fixed at the outer side of the flywheel supporting sleeve 18, and a flywheel main body 20 is installed at the outer side of the spacer, a second lip-shaped sealing ring 21 is fixed on the outer side of the left end of the flywheel supporting sleeve 18;
the diameter of the first self-aligning roller bearing 5 is 260mm, and the first self-aligning roller bearing 5 and the cold shear flywheel mechanism 1 form a dismounting structure through the first locking nut 6, so that the first self-aligning roller bearing 5 improves the stability of the whole device;
the oil thrower ring 9 forms a dismounting structure with the first flange 7 through the second flange 8, and the lowest point of the oil thrower ring 9 is lower than the lowest point of the cylindrical roller bearing 10, so that the oil thrower ring 9 can well dredge the lubricating oil;
the inner diameter of the first lip-shaped sealing ring 17 is smaller than that of the second lip-shaped sealing ring 21, and the first lip-shaped sealing ring 17 and the second lip-shaped sealing ring 21 are symmetrically arranged about the vertical central line of the flywheel supporting sleeve 18, so that the first lip-shaped sealing ring 17 and the second lip-shaped sealing ring 21 are matched with each other to improve the sealing effect;
the length of the flywheel supporting sleeve 18 is larger than the distance between the first locking nut 6 and the second self-aligning roller bearing 14, and the outer diameter of the flywheel supporting sleeve 18 is larger than the inner diameter of the spacer 19, so that the flywheel main body 20 is well supported by the flywheel supporting sleeve 18.
The working principle is as follows: when the 1300-ton cold shear new-type flywheel mechanism is used, firstly, the cold shear flywheel mechanism 1 is hung on one side of a box body, transmission is carried out through a motor and a belt, as shown in figure 1, in the working process, the clutch 2 works to enable the rotational inertia of the flywheel main body 20 to be transmitted to the high-speed gear shaft 4 and further to be transmitted to a shear blade to realize shearing, when the shearing is finished and the blade returns to the highest position, the clutch 2 is loosened to enable the flywheel main body 20 to idle, the band-type brake 3 works to enable the high-speed gear shaft 4 to be connected with the box body to stop rotating, the shearing pause is realized, in the using process of the whole cold shear flywheel mechanism 1, the diameter of the first self-aligning roller bearing 5 is changed into 260mm, the first self-aligning roller bearing 5 is locked and fixed through the first locking nut 6, the high-speed gear shaft 4 is adjusted to be 24152 of the first self-aligning, meanwhile, the first flange 7, the second flange 8 and the third flange 13 are arranged, so that the mounting stability of the whole device is improved;
then, as shown in fig. 2-3, through the arrangement of the O-ring 16, the first lip-shaped seal ring 17 and the second lip-shaped seal ring 21 perform secondary sealing, the penetrated lubricating oil is discharged into the oil return hole by mechanical sealing, the outer side of the flywheel main body 20 is sealed by the third flange 13, lip-shaped sealing is performed, and the penetrated lubricating oil is discharged into the oil return hole by mechanical sealing, so that the whole device is mutually matched through a double-sealing structure of lip-shaped sealing and mechanical sealing, as shown in fig. 4-5, the sealing performance of the whole device is improved, meanwhile, the cylindrical roller bearing 10 is adjusted from NU1044 to the original NU1068, the deep groove ball bearing 11 is adjusted from 6044 to the original 6068, the middle is matched with a spacer 19 with a new size, and is locked by the second locking nut 12, the oil thrower ring 9 with a new structure, the oil throwing ring 9 blocks large-flow oil return, so that the later-stage lubrication work is facilitated;
then, when lubrication operation is required, as shown in fig. 3, thin oil is introduced through the cold shear box, flows into the second self-aligning roller bearing 14 through the flywheel supporting sleeve 18, flows through the deep groove ball bearing 11 and the cylindrical roller bearing 10, flows back to the box through the box body hole through the oil throwing ring 9, and thin oil lubrication circulation of the first self-aligning roller bearing 5, the cylindrical roller bearing 10, the deep groove ball bearing 11 and the second self-aligning roller bearing 14 in the flywheel main body 20 is realized, and the content not described in detail in the present specification belongs to the prior art known to those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (5)

1.一种1300吨冷剪新形式飞轮机构,包括冷剪飞轮机构(1)、离合器(2)和抱闸(3),其特征在于:所述冷剪飞轮机构(1)的右端固定有离合器(2),且冷剪飞轮机构(1)的左端固定有抱闸(3),并且冷剪飞轮机构(1)的内部安装有高速齿轮轴(4),所述高速齿轮轴(4)的右端通过第一锁紧螺母(6)与第一调心滚子轴承(5)相连接,且第一锁紧螺母(6)的下方设置有第一法兰(7),并且第一法兰(7)的右端固定有第二法兰(8),所述第二法兰(8)的右侧上方设置有拋油环(9),且拋油环(9)的右侧固定有圆柱滚子轴承(10),并且圆柱滚子轴承(10)的右侧固定有隔套(19),所述隔套(19)的右侧固定有深沟球轴承(11),且深沟球轴承(11)的右侧通过第二锁紧螺母(12)与第一唇形密封圈(17)相连接,所述第二锁紧螺母(12)的右侧设置有第三法兰(13),且第三法兰(13)的上方固定有第二调心滚子轴承(14),并且第二调心滚子轴承(14)的右侧安装有隔环(15),所述隔环(15)的外侧固定有O型圈(16),所述第二调心滚子轴承(14)的外侧固定有飞轮支撑套筒(18),且飞轮支撑套筒(18)的外侧固定有隔套(19),并且隔套(19)的外侧安装有飞轮主体(20),所述飞轮支撑套筒(18)的左端外侧固定有第二唇形密封圈(21),所述飞轮支撑套筒(18)的长度大于第一锁紧螺母(6)和第二调心滚子轴承(14)之间的间距,且飞轮支撑套筒(18)的外直径大于隔套(19)的内直径。1. a 1300-ton cold shear new form flywheel mechanism, comprising a cold shear flywheel mechanism (1), a clutch (2) and a holding brake (3), it is characterized in that: the right end of the cold shear flywheel mechanism (1) is fixed with a The clutch (2), and a holding brake (3) is fixed at the left end of the cold shear flywheel mechanism (1), and a high speed gear shaft (4) is installed inside the cold shear flywheel mechanism (1), and the high speed gear shaft (4) The right end of the bearing is connected with the first spherical roller bearing (5) through the first locking nut (6), and a first flange (7) is arranged below the first locking nut (6), and the first method The right end of the flange (7) is fixed with a second flange (8), an oil throwing ring (9) is arranged above the right side of the second flange (8), and the right side of the oil throwing ring (9) is fixed with a A cylindrical roller bearing (10), and a spacer (19) is fixed on the right side of the cylindrical roller bearing (10), a deep groove ball bearing (11) is fixed on the right side of the spacer (19), and the deep groove The right side of the ball bearing (11) is connected with the first lip seal (17) through a second locking nut (12), and the right side of the second locking nut (12) is provided with a third flange ( 13), and a second spherical roller bearing (14) is fixed above the third flange (13), and a spacer ring (15) is installed on the right side of the second spherical roller bearing (14). The outer side of the spacer ring (15) is fixed with an O-ring (16), the outer side of the second spherical roller bearing (14) is fixed with a flywheel support sleeve (18), and the outer side of the flywheel support sleeve (18) A spacer (19) is fixed, and a flywheel body (20) is installed on the outer side of the spacer (19), and a second lip seal (21) is fixed on the outer side of the left end of the flywheel support sleeve (18). The length of the flywheel support sleeve (18) is greater than the distance between the first lock nut (6) and the second spherical roller bearing (14), and the outer diameter of the flywheel support sleeve (18) is greater than the spacer (19) ) of the inner diameter. 2.根据权利要求1所述的一种1300吨冷剪新形式飞轮机构,其特征在于:所述第一调心滚子轴承(5)的直径为260mm,且第一调心滚子轴承(5)通过第一锁紧螺母(6)与冷剪飞轮机构(1)构成拆卸结构。2. A 1300-ton cold shear new form flywheel mechanism according to claim 1, characterized in that: the diameter of the first self-aligning roller bearing (5) is 260mm, and the first self-aligning roller bearing ( 5) A disassembly structure is formed by the first locking nut (6) and the cold shear flywheel mechanism (1). 3.根据权利要求1所述的一种1300吨冷剪新形式飞轮机构,其特征在于:所述拋油环(9)通过第二法兰(8)与第一法兰(7)构成拆卸结构,且拋油环(9)的最低点低于圆柱滚子轴承(10)的最低点。3. A 1300-ton cold shear new form flywheel mechanism according to claim 1, characterized in that: the oil thrower (9) is disassembled through the second flange (8) and the first flange (7) structure, and the lowest point of the slinger (9) is lower than the lowest point of the cylindrical roller bearing (10). 4.根据权利要求1所述的一种1300吨冷剪新形式飞轮机构,其特征在于:所述第一唇形密封圈(17)的内直径小于第二唇形密封圈(21)的内直径,且第一唇形密封圈(17)和第二唇形密封圈(21)关于飞轮支撑套筒(18)的竖向中心线对称设置。4. A 1300-ton cold shear new form flywheel mechanism according to claim 1, characterized in that: the inner diameter of the first lip seal (17) is smaller than the inner diameter of the second lip seal (21) diameter, and the first lip seal (17) and the second lip seal (21) are symmetrically arranged with respect to the vertical centerline of the flywheel support sleeve (18). 5.根据权利要求1所述的一种1300吨冷剪新形式飞轮机构,其特征在于:所述1300吨冷剪新形式飞轮机构的工作原理为:在使用该1300吨冷剪新形式飞轮机构时,首先,将冷剪飞轮机构(1)挂在箱体的一侧,通过电机加皮带进行传动,工作中离合器(2)工作使得飞轮主体(20)的转动惯量传递到高速齿轮轴(4),进而传递到剪刃实现剪切,当剪切结束,刀刃回到最高位置时,离合器(2)松开使飞轮主体(20)空转,抱闸(3)工作,使高速齿轮轴(4)与箱体连接停止转动,实现剪切暂停,在整个冷剪飞轮机构(1)使用的过程中通过将第一调心滚子轴承(5)的直径改为260mm,第一调心滚子轴承(5)通过第一锁紧螺母(6)进行锁紧固定,高速齿轮轴(4)由23248调整为第一调心滚子轴承(5)的24152,进而增加了高速齿轮轴(4)的稳定性,同时通过第一法兰(7)、第二法兰(8)和第三法兰(13)的设置,提高了整个装置安装的稳定性;5. a kind of 1300 ton cold shear new form flywheel mechanism according to claim 1, is characterized in that: the working principle of described 1300 ton cold shear new form flywheel mechanism is: when using this 1300 ton cold shear new form flywheel mechanism At first, the cold shear flywheel mechanism (1) is hung on one side of the box, and is driven by a motor and a belt. During operation, the clutch (2) works so that the rotational inertia of the flywheel body (20) is transmitted to the high-speed gear shaft (4). ), which is then transmitted to the shearing blade to realize shearing. When the shearing is completed and the blade returns to the highest position, the clutch (2) is released to make the flywheel body (20) idle, and the holding brake (3) works to make the high-speed gear shaft (4). ) is connected to the box to stop rotating to realize shearing pause. During the use of the entire cold shear flywheel mechanism (1), the diameter of the first self-aligning roller bearing (5) is changed to 260mm, and the first self-aligning roller The bearing (5) is locked and fixed by the first lock nut (6), the high-speed gear shaft (4) is adjusted from 23248 to 24152 of the first spherical roller bearing (5), and then the high-speed gear shaft (4) is added. The stability of the device is improved, and the installation stability of the entire device is improved by the arrangement of the first flange (7), the second flange (8) and the third flange (13); 接着,通过O型圈(16)、第一唇形密封圈(17)和第二唇形密封圈(21)的设置,第一唇形密封圈(17)和第二唇形密封圈(21)进行二次密封,对于渗入润滑油由机械密封排入回油孔,飞轮主体(20)外侧通过第三法兰(13)密封,唇形密封,对于渗入润滑油由机械密封排入回油孔,使得整个装置通过唇形密封和机械密封的双密封结构相互配合,提高了整个装置的密封性,同时圆柱滚子轴承(10)由NU1044调整为原来的NU1068,深沟球轴承(11)由6044调整为原来的6068,中间配合着新尺寸的隔套(19),通过第二锁紧螺母(12)进行锁紧,新式结构的拋油环(9)通过螺栓固定在飞轮主体(20)的内侧,拋油环(9)阻挡大流量回油,便于后期很好的进行润滑工作;Next, by setting the O-ring (16), the first lip seal (17) and the second lip seal (21), the first lip seal (17) and the second lip seal (21) ) for secondary sealing, for the infiltrated lubricating oil is discharged into the oil return hole by the mechanical seal, the outer side of the flywheel body (20) is sealed by the third flange (13), the lip seal, and the infiltrated lubricating oil is discharged into the oil return by the mechanical seal hole, so that the whole device cooperates with each other through the double sealing structure of lip seal and mechanical seal, which improves the sealing performance of the whole device. At the same time, the cylindrical roller bearing (10) is adjusted from NU1044 to the original NU1068, and the deep groove ball bearing (11) It is adjusted from 6044 to the original 6068, with a new size spacer (19) in the middle, which is locked by the second lock nut (12). ), the oil throwing ring (9) blocks the large flow of oil from returning, which is convenient for good lubrication in the later stage; 然后,当需要进行润滑作业时,稀油通过冷剪箱体引入,经过飞轮支撑套筒(18),流入第二调心滚子轴承(14),经过深沟球轴承(11)和圆柱滚子轴承(10),通过拋油环(9),经过箱体孔流回箱体,实现飞轮主体(20)内的第一调心滚子轴承(5)、圆柱滚子轴承(10)、深沟球轴承(11)和第二调心滚子轴承(14)的稀油润滑循环。Then, when the lubrication operation is required, the thin oil is introduced through the cold shear box, passes through the flywheel support sleeve (18), flows into the second spherical roller bearing (14), passes through the deep groove ball bearing (11) and the cylindrical roller The sub-bearing (10), through the oil thrower (9), flows back to the box body through the box body hole to realize the first spherical roller bearing (5), cylindrical roller bearing (10), The thin oil lubrication cycle of the deep groove ball bearing (11) and the second spherical roller bearing (14).
CN201911332214.8A 2019-12-21 2019-12-21 A new type of flywheel mechanism for 1300 ton cold shearing Pending CN110948039A (en)

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Citations (11)

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Publication number Priority date Publication date Assignee Title
US3869948A (en) * 1974-03-07 1975-03-11 Aetna Standard Eng Co Shear apparatus
SU725825A1 (en) * 1977-10-10 1980-04-05 Предприятие П/Я А-7697 Drum-type flying shears
CN1309593A (en) * 1998-07-24 2001-08-22 Sms舒路曼-斯玛公司 Method and device for cutting to length strips or sheets in rolling or transport line
JP2003113926A (en) * 2001-10-04 2003-04-18 Sumitomo Heavy Ind Ltd Reduction gear subject to thrust load and reduction gear series
KR20040014787A (en) * 2002-08-12 2004-02-18 주식회사 포스코 A Flying Shear capable of changing a Knife
CN2683293Y (en) * 2003-09-30 2005-03-09 一重集团大连设计研究院 Crank flying end shear
CN201997793U (en) * 2011-01-24 2011-10-05 中冶赛迪工程技术股份有限公司 Flywheel device for flying shear
JP2012096351A (en) * 2012-01-11 2012-05-24 Daido Steel Co Ltd Flying shear, and flying shearing method
CN202438735U (en) * 2012-02-29 2012-09-19 周福尧 Improved gantry type big-stick flying shear
CN209503088U (en) * 2018-11-30 2019-10-18 达涅利冶金设备(中国)有限公司 A kind of start stop mode combination flying shear blade clearance adjustment mechanism
CN211387127U (en) * 2019-12-21 2020-09-01 达涅利冶金设备(中国)有限公司 Novel flywheel mechanism for 1300-ton cold shears

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3869948A (en) * 1974-03-07 1975-03-11 Aetna Standard Eng Co Shear apparatus
SU725825A1 (en) * 1977-10-10 1980-04-05 Предприятие П/Я А-7697 Drum-type flying shears
CN1309593A (en) * 1998-07-24 2001-08-22 Sms舒路曼-斯玛公司 Method and device for cutting to length strips or sheets in rolling or transport line
JP2003113926A (en) * 2001-10-04 2003-04-18 Sumitomo Heavy Ind Ltd Reduction gear subject to thrust load and reduction gear series
KR20040014787A (en) * 2002-08-12 2004-02-18 주식회사 포스코 A Flying Shear capable of changing a Knife
CN2683293Y (en) * 2003-09-30 2005-03-09 一重集团大连设计研究院 Crank flying end shear
CN201997793U (en) * 2011-01-24 2011-10-05 中冶赛迪工程技术股份有限公司 Flywheel device for flying shear
JP2012096351A (en) * 2012-01-11 2012-05-24 Daido Steel Co Ltd Flying shear, and flying shearing method
CN202438735U (en) * 2012-02-29 2012-09-19 周福尧 Improved gantry type big-stick flying shear
CN209503088U (en) * 2018-11-30 2019-10-18 达涅利冶金设备(中国)有限公司 A kind of start stop mode combination flying shear blade clearance adjustment mechanism
CN211387127U (en) * 2019-12-21 2020-09-01 达涅利冶金设备(中国)有限公司 Novel flywheel mechanism for 1300-ton cold shears

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Application publication date: 20200403