CN110939699B - Mechanical self-adaptive automatic transmission adopting multi-piece type large-torque friction clutch - Google Patents
Mechanical self-adaptive automatic transmission adopting multi-piece type large-torque friction clutch Download PDFInfo
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- CN110939699B CN110939699B CN201911227158.1A CN201911227158A CN110939699B CN 110939699 B CN110939699 B CN 110939699B CN 201911227158 A CN201911227158 A CN 201911227158A CN 110939699 B CN110939699 B CN 110939699B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H3/10—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts with one or more one-way clutches as an essential feature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D41/00—Freewheels or freewheel clutches
- F16D41/06—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface
- F16D41/064—Freewheels or freewheel clutches with intermediate wedging coupling members between an inner and an outer surface the intermediate members wedging by rolling and having a circular cross-section, e.g. balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D43/00—Automatic clutches
- F16D43/02—Automatic clutches actuated entirely mechanically
- F16D43/20—Automatic clutches actuated entirely mechanically controlled by torque, e.g. overload-release clutches, slip-clutches with means by which torque varies the clutching pressure
- F16D43/21—Automatic clutches actuated entirely mechanically controlled by torque, e.g. overload-release clutches, slip-clutches with means by which torque varies the clutching pressure with friction members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D45/00—Freewheels or freewheel clutches combined with automatic clutches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H2003/0826—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts wherein at least one gear on the input shaft, or on a countershaft is used for two different forward gear ratios
Abstract
The invention discloses a mechanical self-adaptive automatic transmission adopting a multi-piece type large-torque friction clutch, which comprises a power input mechanism, a high-speed gear transmission mechanism, a low-speed gear transmission mechanism and a main shaft for outputting power. The technical scheme is adopted, the friction structure in the friction clutch is set into a plurality of outer friction plates and inner friction plates which are alternately arranged, so that borne torque is dispersed on each outer friction plate and each inner friction plate, abrasion is shared by each outer friction plate and each inner friction plate, the friction loss is greatly reduced, and the defect of the traditional disc type friction clutch is overcome, thereby greatly improving the abrasion resistance of the friction clutch, improving the overall stability and reliability, prolonging the service life and being capable of serving as a large-torque power transmission device. Through the improvement of the friction clutch, the self-adaptive automatic speed changing device can bear super load and has high wear resistance and reliability.
Description
Technical Field
The invention relates to the technical field of mechanical transmissions, in particular to a mechanical self-adaptive automatic transmission adopting a multi-piece type large-torque friction clutch.
Background
The existing electric vehicle is controlled according to experience completely by a driver under the condition that the driving resistance cannot be accurately known due to the limitation of a transmission structure of the existing electric vehicle in the driving process, so that the condition that the working state of a motor is not matched with the actual driving condition of the vehicle often inevitably occurs, and the motor is locked. Especially, when the vehicle is in low-speed heavy-load conditions such as starting, climbing, headwind and the like, the motor usually needs to work under the conditions of low efficiency, low rotating speed and high torque, the motor is easy to be damaged accidentally, the maintenance and replacement cost is increased, and meanwhile, the endurance mileage of the battery can be directly influenced. For vehicle types with high economic requirements, such as electric logistics vehicles, the traditional variable speed transmission structure obviously cannot well meet the use requirements.
In order to solve the problems, the inventor designs a series of cam self-adaptive automatic speed changing devices, drives the cam by using the driving resistance, achieves the purposes of automatically shifting gears and adaptively matching the vehicle speed to output torque according to the driving resistance, and has better application effect.
However, the conventional friction clutch mainly includes a disc friction clutch including a driving friction disc and a driven friction disc, and has a disadvantage of poor wear resistance, a great decrease in sensitivity, stability, and reliability after a long-term use, and a short service life, and thus cannot be used as a large-torque power transmission device. Therefore, the conventional adaptive automatic transmission cannot bear an excessively large load, and it is urgent to solve the above problems.
Disclosure of Invention
The invention provides a mechanical self-adaptive automatic transmission adopting a multi-piece type large-torque friction clutch, which aims to solve the technical problems that the existing self-adaptive automatic transmission is poor in wear resistance and cannot bear overlarge load due to the limitation of the friction clutch.
The technical scheme is as follows:
a mechanical self-adaptive automatic transmission adopting a multi-piece type large-torque friction clutch is characterized by comprising a power input mechanism, a high-speed gear transmission mechanism, a low-speed gear transmission mechanism and a main shaft for outputting power;
the high-speed gear transmission mechanism comprises a friction clutch and an elastic element group for applying pretightening force to the friction clutch, the power input mechanism transmits power to the friction clutch through a first overrunning clutch, the friction clutch comprises a friction plate support piece arranged on an inner plate spiral roller way sleeve and a plurality of outer friction plates and inner friction plates which are alternately arranged between the friction plate support piece and the inner plate spiral roller way sleeve, each outer friction plate can axially slide along the friction plate support piece, and each inner friction plate can axially slide along the inner plate spiral roller way sleeve; the power input mechanism can transmit power to the friction plate supporting piece through the first overrunning clutch, the elastic element group can apply pretightening force to the inner spiral roller way sleeve to press each outer friction plate and each inner friction plate tightly, a spiral transmission pair is formed between the inner spiral roller way sleeve and the main shaft, the inner spiral roller way sleeve can slide axially along the main shaft, and the elastic element group is compressed to release each outer friction plate and each inner friction plate;
the low-speed gear transmission mechanism comprises a second overrunning clutch and a countershaft transmission assembly for speed reduction transmission between the power input mechanism and the second overrunning clutch, the second overrunning clutch is sleeved on the main shaft through an inner core wheel cam sleeve, the power input mechanism can transmit power to the second overrunning clutch, and the inner core wheel cam sleeve can transmit power to the main shaft through an inner sheet spiral roller way sleeve.
Under the common cooperation of the first overrunning clutch, the friction clutch and the second overrunning clutch, when the load borne by the main shaft is not large, the power input mechanism transmits power to the full-mechanical self-adaptive automatic transmission on the main shaft through the first overrunning clutch, the friction clutch and the inner-plate spiral roller sleeve in sequence, so that the power can be efficiently transmitted, the motor is in a high-rotating-speed and high-efficiency working state, and the energy consumption is low; when the pure electric vehicle is in low-speed and heavy-load conditions such as starting, climbing and headwind, the rotating speed of the main shaft is smaller than that of the power input mechanism, the inner-sheet spiral raceway sleeve axially displaces along the main shaft, and the friction clutch loses pretightening force, so that the friction clutch is disconnected and enters a low-speed gear, the power input mechanism transmits power to the main shaft through the auxiliary shaft transmission assembly, the second overrunning clutch, the inner core wheel cam sleeve and the inner-sheet spiral raceway sleeve in sequence, and at the moment, the full-mechanical self-adaptive automatic transmission can be matched with the actual driving working condition and the motor working condition of the pure electric vehicle in a self-adaptive mode, so that the pure electric vehicle has strong climbing and heavy-load capacity, the motor is always positioned on a high-efficiency platform, the efficiency of the motor under the climbing and heavy-load conditions is greatly improved, and the energy consumption of the motor is reduced.
Structure more than adopting, through the setting of first freewheel clutch, can realize the one-way transmission of power, set up the friction structure in the friction clutch into a plurality of alternative arrangement's outer friction disc and interior friction disc again, make the moment of torsion dispersion that bears on each outer friction disc and interior friction disc, share wearing and tearing through each outer friction disc and interior friction disc, greatly reduced the smooth loss that rubs, overcome traditional disk friction clutch's defect, thereby the wearability of friction clutch has been improved by a wide margin, stability and reliability, service life is prolonged, can regard as big moment of torsion power transmission device. Through the improvement of the friction clutch, the self-adaptive automatic speed changing device can bear super load and has high wear resistance and reliability.
Preferably, the method comprises the following steps: the inner-sheet spiral raceway sleeve comprises a friction plate pressing disc in a disc-shaped structure and an output spiral raceway barrel in a cylindrical structure, the output spiral raceway barrel is sleeved on the main shaft and forms a spiral transmission pair with the main shaft, the cam surface of one end, close to the output spiral raceway barrel, of the inner core wheel cam sleeve is matched with the cam surface of the other end, close to the output spiral raceway barrel, of the inner core wheel cam sleeve to form an end face cam pair transmission pair, and the friction plate pressing disc is fixedly sleeved at one end of the output spiral raceway barrel;
the friction plate support comprises a friction plate supporting disc in a disc-shaped structure and an outer plate spline sleeve in a cylindrical structure, the power input mechanism can transmit power to the friction plate supporting disc, the friction plate supporting disc is parallel to a friction plate pressing disc, the outer plate spline sleeve is coaxially sleeved outside the output spiral raceway cylinder, one end of the outer plate spline sleeve is in spline fit with the outer edge of the friction plate supporting disc, the other end of the outer plate spline sleeve is rotatably supported on the outer edge of the friction plate pressing disc, the outer edge of each outer friction plate is in spline fit with the inner wall of the outer plate spline sleeve, and the inner edge of each inner friction plate is in spline fit with the outer wall of the output spiral raceway cylinder.
By adopting the structure, the whole structure and the matching are stable and reliable, when the transmission is performed at a low speed, the elastic element group can be compressed by using the end face cam pair transmission pair of the inner core wheel cam sleeve and the output spiral raceway cylinder, so that the friction clutch is in a separation state, and the slow speed transmission is performed, and the end face cam pair transmission matching is stable and reliable and is easy to process and manufacture.
Preferably, the method comprises the following steps: a plurality of inner plate starting check rings are sleeved on the outer wall of the output spiral raceway cylinder, and each inner plate starting check ring is respectively positioned on one side of each inner friction plate close to the friction plate supporting disc;
when the output spiral roller path cylinder axially moves towards the direction far away from the friction plate supporting disc, each inner plate starting retainer ring can drive the adjacent inner friction plate to axially move towards the direction far away from the friction plate supporting disc, so that each outer friction plate and each inner friction plate are separated from each other; when the output spiral roller path cylinder moves axially towards the direction close to the friction plate supporting disc, the friction plate pressing disc can press each outer friction plate and each inner friction plate.
Structure more than adopting, through set up interior piece start-up retaining ring on the friction disc installation section of thick bamboo including, can drive each interior friction disc and adjacent outer friction disc separation initiatively, for current multi-plate friction clutch, response speed has not only been improved by a wide margin, corresponding time has been shortened, thereby can increase the quantity of friction disc by a wide margin, the quantity of unlimited increase friction disc even, make this friction clutch can be applied to big moment of torsion scene, and can guarantee the thorough separation of interior friction disc and outer friction disc, the condition of adhesion can not take place, long-term use, the wearing and tearing condition of each interior friction disc and outer friction disc is unanimous basically, greatly reduced the friction loss that slides, overcome the defect of traditional multi-plate friction clutch, friction clutch's life has been prolonged, thereby whole friction clutch's wearability has been improved by a wide margin, stability and reliability.
Preferably, the method comprises the following steps: the distance between the adjacent inner plate starting check rings is equal, the distance between the adjacent inner plate starting check rings is larger than that between the adjacent inner friction plates, and when the friction plate pressing plate presses each outer friction plate and each inner friction plate, the distance between each inner plate starting check ring and each adjacent inner friction plate is gradually reduced in an equal-difference array relation towards the direction close to the friction plate pressing plate. By adopting the structure, each inner friction plate and the corresponding outer friction plate can be dispersed more orderly and uniformly, and the response time is shortened.
Preferably, the method comprises the following steps: the outer wall of the output spiral roller path cylinder is sleeved with a plurality of inner disc springs, each inner disc spring is respectively positioned on one side of each inner friction plate close to the friction plate pressing disc, and two ends of each inner disc spring are respectively and elastically supported on the corresponding inner friction plate and the corresponding inner disc starting retaining ring. By adopting the structure, each inner disc spring is matched with each inner disc starting retainer ring, bidirectional acting force is applied to the inner friction plates, the inner friction plates are enabled to be actively separated from the outer friction plates on two sides, and the inner friction plates are ensured to be thoroughly separated from the outer friction plates.
Preferably, the method comprises the following steps: the inner wall of the outer plate spline sleeve is provided with a plurality of outer plate limiting check rings, each outer plate limiting check ring is respectively positioned on one side of each outer friction plate close to the friction plate pressing disc, the distance between the adjacent outer plate limiting check rings is equal, and the distance between the adjacent outer plate limiting check rings is larger than the distance between the adjacent inner plate starting check rings. By adopting the structure, the outer friction plate is limited, the condition that the outer friction plate is bonded with the previous inner friction plate is avoided, and the inner friction plate is separated from the outer friction plate more thoroughly.
Preferably, the method comprises the following steps: the inner wall of the outer plate spline housing is sleeved with a plurality of outer plate disc springs, each outer plate disc spring is respectively positioned on one side of each outer friction plate close to the friction plate supporting disc, and two ends of each outer plate disc spring are respectively and elastically supported on the corresponding outer plate limiting retainer ring and the corresponding outer friction plate. By adopting the structure, each outer disc spring is matched with each outer disc limiting retainer ring, bidirectional acting force is applied to the outer friction plates, the outer friction plates are enabled to be actively separated from the inner friction plates on two sides, and the complete separation of each inner friction plate from each outer friction plate is ensured.
Preferably, the method comprises the following steps: the friction plate pressing disc is characterized in that a plurality of concentric annular roller paths are distributed on the surface of one side, close to the elastic element group, of the friction plate pressing disc, an end face bearing is arranged between the elastic element group and the friction plate pressing disc and comprises a bearing supporting disc and a plurality of bearing balls supported between the bearing supporting disc and the friction plate pressing disc, and the bearing balls can roll along the corresponding annular roller paths respectively. By adopting the structure, the friction plate pressing disc is used as a supporting disc of the end face bearing, so that the manufacturing cost is saved, and the assembly space is saved.
Preferably, the method comprises the following steps: the second overrunning clutch comprises a second outer ring and a second inner core wheel arranged between the cam sleeve of the inner core wheel and the second outer ring, a second rolling body is arranged between the second outer ring and the second inner core wheel, and the second rolling body distributed along the periphery of the second inner core wheel consists of thick rolling bodies and thin rolling bodies which are alternately arranged. By adopting the structure, the thick rolling bodies have a meshing effect, and the thin rolling bodies have a sequencing effect, so that each thin rolling body can realize follow-up, the reliability of the overrunning clutch is improved, and the service life is prolonged; meanwhile, the thick rolling bodies and the thin rolling bodies around each inner core wheel are independent of each other, follow up with each other, do not interfere with each other, are self-adaptive, and further improve the overall reliability.
Preferably, the method comprises the following steps: the auxiliary shaft transmission assembly comprises a first-stage driving gear movably sleeved on the inner core wheel cam sleeve, an intermediate shaft parallel to the main shaft, and a first-stage driven gear and a second-stage driving gear fixedly sleeved on the intermediate shaft, the first-stage driving gear can synchronously rotate under the driving of the power input mechanism and is meshed with the first-stage driven gear, and a second-stage driven gear meshed with the second-stage driving gear is arranged on a second outer ring of the second overrunning clutch. With the above structure, the power can be stably and reliably transmitted at a reduced speed, and the transmission efficiency is high.
Compared with the prior art, the invention has the beneficial effects that:
the mechanical self-adaptive automatic transmission adopting the multi-piece type large-torque friction clutch adopts the technical scheme, the friction structure in the friction clutch is set into a plurality of outer friction plates and inner friction plates which are alternately arranged, the borne torque is dispersed on the outer friction plates and the inner friction plates, the abrasion is shared by the outer friction plates and the inner friction plates, the friction loss is greatly reduced, the defect of the traditional disc type friction clutch is overcome, the abrasion resistance of the friction clutch is greatly improved, the whole stability and reliability are improved, the service life is prolonged, and the mechanical self-adaptive automatic transmission can be used as a large-torque power transmission device. Through the improvement of the friction clutch, the self-adaptive automatic speed changing device can bear super load and has high wear resistance and reliability.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the relationship between the main shaft, the power input mechanism and the high-speed transmission mechanism;
FIG. 3 is a schematic view of the spindle configuration;
FIG. 4 is a schematic diagram of the engagement of the inner plate helical raceway sleeve with the friction clutch;
FIG. 5 is a schematic view of the construction of the outer plate connection member;
FIG. 6 is a schematic structural view of an inner spiral raceway sleeve;
FIG. 7 is a cross-sectional view taken at A-A of FIG. 6;
FIG. 8 is a schematic structural view of an outer friction plate;
FIG. 9 is a schematic structural view of an inner friction plate;
FIG. 10 is a schematic illustration of a low range transmission;
FIG. 11 is a cross-sectional view of the second overrunning clutch;
FIG. 12 is a schematic structural view of the cage;
fig. 13 is a schematic structural view of the outer ring bracket.
Detailed Description
The present invention will be further described with reference to the following examples and the accompanying drawings.
As shown in fig. 1, a mechanical adaptive automatic transmission using a multi-plate large-torque friction clutch includes a power input mechanism, a high-speed transmission mechanism, a low-speed transmission mechanism, and a main shaft 1 for outputting power.
Referring to fig. 1 and 2, the power input mechanism comprises a motor input flange 8, an input shaft transmission sleeve 9 and an input tooth support flange 10 which rotate synchronously, the first overrunning clutch 4 is arranged between the input shaft transmission sleeve 9 and the input tooth support flange 10 in a synchronous rotation mode, and the input tooth support flange 10 is used for transmitting power to the countershaft transmission assembly.
Specifically, the motor input flange 8 is fixedly sleeved on the motor shaft, so that the motor can drive the motor input flange 8 to rotate, and the input shaft transmission sleeve 9 and the input tooth support flange 10 are driven by the motor input flange 8 to synchronously rotate with the motor input flange.
Referring to fig. 1-3, 6 and 7, the high-speed gear transmission mechanism includes a friction clutch 2 and an elastic element group 3 for applying a pre-tightening force to the friction clutch 2, the power input mechanism transmits power to the friction clutch 2 through a first overrunning clutch 4, the friction clutch 2 is sleeved on the main shaft 1 through an inner-plate helical track sleeve 5, and a helical transmission pair is formed between the inner-plate helical track sleeve 5 and the main shaft 1, so that the inner-plate helical track sleeve 5 can slide axially along the main shaft 1.
Referring to fig. 2 and 4, the inner spiral raceway sleeve 5 includes an output spiral raceway barrel 5a and a friction plate pressing plate 5b which are integrally formed, wherein the output spiral raceway barrel 5a is in a cylindrical structure, the friction plate pressing plate 5b is in a disc-shaped structure, the friction plate pressing plate 5b is vertically and fixedly sleeved outside one end of the output spiral raceway barrel 5a, and a cam profile structure is processed on an end face of one end of the output spiral raceway barrel 5a, which is far away from the friction plate pressing plate 5 b.
Referring to fig. 1-3, 6 and 7, the output spiral raceway sleeve 5a is sleeved on the main shaft 1 and forms a spiral transmission pair with the main shaft 1, so that the inner spiral raceway sleeve 5 can slide along the axial direction of the main shaft 1, thereby compressing the elastic element group 3 to release each outer friction plate 2c and each inner friction plate 2 d. Specifically, the helical transmission pair includes inner helical raceways 5a3 circumferentially distributed on the inner wall of the output helical raceway cylinder 5a and outer helical raceways 1a circumferentially distributed on the outer wall of the main shaft 1, a plurality of outwardly projecting balls 27 being embedded in each outer helical raceway 1a, and the respective balls 27 being capable of rolling in the corresponding inner helical raceway 5a3 and outer helical raceway 1a, respectively. When the inner-piece spiral raceway sleeve 5 rotates relative to the main shaft 1, the inner-piece spiral raceway sleeve can axially move relative to the main shaft 1, so that the friction clutch 2 can be pressed or released, and the friction clutch 2 is in a combined or separated state.
Referring to fig. 1, 2, 4 and 6, the friction plate hold-down disc 5b extends radially outwardly from the end of the output spiral race sleeve 5a remote from the friction plate support. A plurality of concentric annular raceways 5b1 are distributed on the surface of one side of the friction plate pressing disc 5b close to the elastic element group 3, an end face bearing 21 is arranged between the elastic element group 3 and the friction plate pressing disc 5b, the end face bearing 21 comprises a bearing supporting disc 21b and a plurality of bearing balls 21a supported between the bearing supporting disc 21b and the friction plate pressing disc 5b, and each bearing ball 21a can roll along the corresponding annular raceway 5b 1. Through the structure, the friction plate pressing plate 5b can be used as a bearing supporting plate on one side, so that the manufacturing cost is saved, and the assembly space is saved.
Referring to fig. 1, 2 and 4, the friction clutch 2 includes a friction plate supporter, and a plurality of outer friction plates 2c and inner friction plates 2d alternately arranged between the friction plate supporter and an inner plate spiral raceway sleeve 5, wherein the friction plate supporter includes a friction plate support plate 2a having a disc-shaped structure and an outer plate spline sleeve 2b having a cylindrical structure, the power input mechanism is capable of transmitting power to the friction plate support plate 2a, the friction plate support plate 2a is parallel to a friction plate pressing plate 5b, the outer plate spline sleeve 2b is coaxially sleeved outside the output spiral raceway sleeve 5a, one end thereof is in spline fit with an outer edge of the friction plate support plate 2a, and the other end thereof is rotatably supported on an outer edge of the friction plate pressing plate 5 b. Each outer friction plate 2c is axially slidable along the inner wall of the outer plate spline housing 2b, and each inner friction plate 2d is axially slidable along the outer wall of the output spiral raceway cylinder 5 a. Compared with the traditional disc type friction clutch, the friction clutch 2 in the present embodiment is used for a long time, the abrasion conditions of each inner friction plate 2d and each outer friction plate 2c are basically consistent, the sliding friction loss is reduced, the abrasion resistance, the stability and the reliability of the friction clutch 2 are improved, and the service life of the friction clutch 2 is prolonged.
Referring to fig. 1, 2, 4, 6, 7 and 9, an inner edge of each inner friction plate 2d is provided with an inner internal spline 2d1, and an outer wall of the output spiral raceway cylinder 5a is provided with an inner plate external spline 5a1 adapted to each inner internal spline 2d1, that is, the output spiral raceway cylinder 5a and each inner friction plate 2d realize spline fit with each inner plate external spline 5a1 through the inner internal spline 2d1, so that each inner friction plate 2d can rotate synchronously with the output spiral raceway cylinder 5a and can move axially along the output spiral raceway cylinder 5a to realize separation.
Similarly, referring to fig. 2, 4 and 8, the outer edge of each outer friction plate 2c is provided with an outer plate external spline 2c1, and the inner wall of the outer plate spline housing 2b is provided with an outer plate internal spline 2b1 corresponding to each outer plate external spline 2c 1. That is, the outer plate spline housing 2b and each outer friction plate 2c realize spline fit with the outer plate inner spline 2b1 through the outer plate outer spline 2c1, so that each outer friction plate 2c can synchronously rotate with the outer plate spline housing 2b, and can axially move along the outer plate spline housing 2b to realize separation.
Referring to fig. 2-5, the inner rim of the friction plate support disc 2a has a power input sleeve 2a1 extending away from the friction plate hold-down disc 5 b. The power input sleeve 2a1 and the output spiral raceway cylinder 5a are coaxially arranged, namely, the central axes of the power input sleeve 2a1, the output spiral raceway cylinder 5a and the main shaft 1 are superposed. The friction plate supporting plate 2a is extended radially outward from the end of the power input sleeve 2a1 adjacent to the friction plate pressing plate 5b and faces the friction plate pressing plate 5b so that the outer friction plates 2c and the inner friction plates 2d are alternately arranged on the friction plate supporting plate 2a and the friction plate pressing plate 5 b. The outer edge of the friction plate support plate 2a is provided with a power output spline 2a3 in spline engagement with the outer plate inner spline 2b 1. Each outer friction plate 2c and friction plate supporting disc 2a can share the outer plate inner spline 2b1 on the inner wall of the outer plate spline housing 2b, and the design and processing difficulty and the production cost are reduced.
Referring to fig. 2, the end of the outer spline housing 2b away from the friction plate support is supported on the outer edge of the friction plate pressing plate 5b and can rotate freely relative to the friction plate pressing plate 5b, so as to keep the structure stable and reliable.
Referring to fig. 2 and 5, the power input mechanism is capable of transmitting power to the friction plate supports via the first overrunning clutch 4, and specifically includes a synchronously rotating motor input flange 8, an input shaft drive sleeve 9 and an input teeth support flange 10. The first overrunning clutch 4 comprises a first outer ring 4c, a first inner core 4a and a plurality of first rolling elements 4b arranged between the first outer ring 4c and the first inner core 4 a. The first outer ring 4c is fixedly installed between the input shaft transmission sleeve 9 and the input tooth support flange 10, and specifically, the first outer ring 4c, the input shaft transmission sleeve 9 and the input tooth support flange 10 are fixed through a plurality of bolts. The first inner core wheel 4a is spline-fitted with the friction plate support, and specifically, the inner wall of the first inner core wheel 4a has inner core wheel inner splines spline-fitted with the power input splines 2a 2.
Referring to fig. 2 and 4, the first rolling element 4b includes thick rollers and thin rollers alternately arranged around the first inner core wheel 4a along the circumferential direction, two opposite first holders 4d are respectively arranged on the outer circumferential surface of the first inner core wheel 4a, a circle of thin roller sliding grooves are respectively formed on the inner wall of each first holder 4d, and both ends of each thin roller are respectively slidably inserted into the corresponding thin roller sliding grooves. By adopting the structure, each thin roller can follow up, the stability and the reliability of the first overrunning clutch 4 are improved, and the service life is prolonged.
Referring to fig. 2, the elastic element set 3 can apply a pre-tightening force to the inner plate spiral raceway sleeve 5 to press each of the outer friction plates 2c and the inner friction plates 2d, so that the friction clutch 2 is kept in a coupled state. In this embodiment, the elastic element group 3 preferably adopts a disc spring, which is stable, reliable, low in cost, and capable of continuously applying an axial thrust to the end bearing 21.
Referring to fig. 2, 4, 6 and 7, a plurality of inner plate start-up retaining rings 2e are arranged on the inner wall of the output spiral raceway cylinder 5a, and each inner plate start-up retaining ring 2e is respectively positioned on one side of the adjacent inner friction plate 2d close to the friction plate support plate 2 a. By arranging the inner plate starting retainer ring 2e on the output spiral raceway barrel 5a, each inner friction plate 2d can be separated, so that all the inner friction plates 2d can be quickly and uniformly dispersed in a separated state, and the outer friction plates 2c are driven to move simultaneously, so that the inner friction plates 2d and the outer friction plates 2c are completely separated.
Furthermore, a plurality of inner disc springs 2g are sleeved on the outer wall of the output spiral raceway barrel 5a, each inner disc spring 2g is respectively positioned on one side of each inner friction plate 2d close to the friction plate pressing plate 5b, and two ends of each inner disc spring 2g are respectively and elastically supported on the corresponding inner friction plate 2d and the inner disc starting retainer ring 2 e. Through the design, each inner disc spring 2g is matched with each inner disc starting retainer ring 2e, bidirectional acting force is applied to the inner friction plates 2d, the inner friction plates 2d are enabled to be actively separated from the outer friction plates 2c on the two sides, and the inner friction plates 2d are ensured to be completely separated from the outer friction plates 2 c.
Further, the distance between the adjacent inner plate starting check rings 2e is equal, and the distance between the adjacent inner plate starting check rings 2e is greater than the distance between the adjacent inner friction plates 2d, specifically, the distance between the adjacent inner plate starting check rings 2e is only slightly greater than the distance between the adjacent inner friction plates 2d, and when the friction clutch is in a disconnected state, the inner friction plates 2d and the adjacent outer friction plates 2c can be uniformly distributed after being separated through the adjacent inner plate starting check rings 2 e. When the friction plate pressing disc 5b presses each outer friction plate 2c and each inner friction plate 2d, the distance between each inner plate starting check ring 2e and the adjacent inner friction plate 2d is gradually reduced in an arithmetic progression towards the direction close to the friction plate pressing disc 5 b. The outer wall of the output spiral raceway cylinder 5a is provided with an inner plate external spline 5a1, the inner plate external spline 5a1 is provided with a plurality of inner retainer ring mounting ring grooves 5a2 corresponding to the corresponding inner plate starting retainer rings 2e, and each inner plate starting retainer ring 2e is respectively embedded into the corresponding inner retainer ring mounting ring groove 5a 2.
Referring to fig. 4, a plurality of outer plate limit retaining rings 2f are arranged on the inner wall of the outer plate spline housing 2b, and each outer plate limit retaining ring 2f is respectively positioned on one side of each outer friction plate 2c close to the friction plate pressing disc 5 b. The distance between the adjacent outer plate limiting check rings 2f is equal, and the distance between the adjacent outer plate limiting check rings 2f is larger than the distance between the adjacent inner plate starting check rings 2 e. Through the design, the outer friction plate 2c is limited, the situation that the outer friction plate 2c is bonded with the previous-stage inner friction plate 2d is avoided, and the inner friction plate 2d is separated from the outer friction plate 2c more thoroughly. The distance between every two adjacent outer plate limiting retainer rings 2f is equal, so that every inner friction plate 2d and the corresponding outer friction plate 2c can be scattered more orderly and uniformly, and the response time is shortened.
Furthermore, a plurality of outer disc springs 2h are sleeved on the inner wall of the outer disc spline housing 2b, each outer disc spring 2h is respectively positioned on one side of each outer friction plate 2c close to the friction plate supporting disc 2a, and two ends of each outer disc spring 2h are respectively and elastically supported on the corresponding outer disc limiting retainer ring 2f and the outer friction plate 2 c. Through the design, each outer disc spring 2h is matched with each outer disc limiting retainer ring 2f, bidirectional acting force is applied to the outer friction plate 2c, the outer friction plate 2c is enabled to be actively separated from the inner friction plates 2d on the two sides, and the inner friction plates 2d are guaranteed to be thoroughly separated from the outer friction plates 2 c.
Be provided with outer piece internal spline 2b1 on outer plate spline housing 2 b's the inner wall, each all be provided with in outer friction disc 2 c's the outer fringe with outer piece internal spline 2b1 spline fit's outer piece external spline 2c1, be provided with power output spline 2a3 in friction disc supporting disk 2 a's the outer fringe, outer piece spline housing 2b is close to friction disc supporting disk 2 a's one end and passes through outer piece internal spline 2b1 and power output spline 2a3 spline fit be provided with a plurality of outer fender circle mounting ring grooves that suit with corresponding outer piece limit retainer ring 2f on the outer piece internal spline 2b1, each outer piece limit retainer ring 2f imbeds respectively in the corresponding outer fender circle mounting ring groove.
Referring to fig. 2 and 3, a disc spring adjuster 22 and a round nut 23 for adjusting the preload of the elastic element group 3 are arranged on the main shaft 1, the disc spring adjuster 22 is axially movably mounted between the elastic element group 3 and the round nut 23, the round nut 23 is in threaded fit with the main shaft 1, that is, the main shaft 1 has a section of external thread 1b, the round nut 23 is in threaded fit with the section of external thread 1b, and by rotating the round nut 23, the elastic element group 3 can be pressed or released through the disc spring adjuster 22, so as to adjust the preload of the elastic element group 3 on the friction clutch 2.
Further, a main shaft end locking assembly 24 is arranged at one end, close to the motor input flange 8, of the main shaft 1, a gasket 25 is arranged in a gap between the main shaft end locking assembly 24 and the round nut 23, after the round nut 23 is rotated to enable the elastic element group 3 to apply a preset pretightening force to the friction clutch 2, a reliable support can be formed by only selecting the gasket 25 with a proper thickness, the pretightening force of the elastic element group 3 is convenient to adjust, in other words, the gasket 25 is arranged, the universality of the whole device is better, the pretightening force can be adjusted according to an actual application scene, only the gasket 25 with a corresponding thickness needs to be replaced, and other parts do not need to be replaced. The spindle end locking assembly 24 includes a half-moon key for positioning the washer 25, a ferrule for positioning the half-moon key, and a circlip for positioning the ferrule.
In this embodiment, a bearing collar 26 is provided between the motor input flange 8 and the input shaft transmission sleeve 9, and a deep groove ball bearing is provided between the bearing collar 26 and the disc spring adjuster 22 to reliably support the main shaft 1.
Referring to fig. 1, 10 and 11, the low-speed transmission mechanism mainly includes an inner core cam sleeve 7 and a second overrunning clutch 6, where the second overrunning clutch 6 includes a second outer ring 6a and a second inner core 6c disposed between the inner core cam sleeve 7 and the second outer ring 6a, and a second rolling element is disposed between the second outer ring 6a and the second inner core 6 c.
The inner core wheel cam sleeve 7 is made of a high-strength anti-torsion material, the inner core wheel 6c is made of a pressure-resistant wear-resistant material, specifically, the inner core wheel cam sleeve 7 is made of alloy steel, and the inner core wheel 6c is made of bearing steel or alloy steel or hard alloy. In this embodiment, the material of the inner core wheel cam sleeve 7 is preferably 20CrMnTi, and has strong torsion resistance, low cost and high cost performance, and the material of the inner core wheel 6c is preferably GCr15, and has good wear-resistant and pressure-resistant performance, low cost and high cost performance. The inner core wheel cam sleeve 7 is high in torsion resistance and pressure resistance, transmission reliability and stability can be guaranteed, and the inner core wheel 6c is high in abrasion resistance and pressure resistance, so that the inner core wheel cam sleeve 7 and the inner core wheel 6c are made of two different materials, production cost is effectively saved, and the service life of the second overrunning clutch 6 is greatly prolonged.
Referring to fig. 10 to 12, the second rolling elements distributed along the outer periphery of the second core wheel 6c are composed of thick rolling elements 6d and thin rolling elements 6e which are alternately arranged, two opposite second retainers 6f are arranged on the outer peripheral surface of the second core wheel 6c, a ring of annular grooves 6f1 are formed on the inner wall of each second retainer 6f, and two ends of each thin rolling element 6e are slidably inserted into the corresponding annular grooves 6f 1. By adopting the structure, each thin rolling body 6e can follow up, the overall stability and reliability are improved, and the service life is prolonged.
Referring to fig. 10 and 13, outer ring brackets 28 are mounted on both sides of the second outer ring 6a, and each outer ring bracket 28 is fitted over the inner core cam sleeve 7 through a corresponding mounting bearing 29. Specifically, the outer ring holder 28 includes, from inside to outside, a bearing support portion 28a, a holder support portion 28b, and an outer ring connecting portion 28 c. The outer edge of the bearing support portion 28a is bent inward in the radial direction to form a bearing positioning portion 28d, and the bearing positioning portion 28d can reliably position the mounting bearing 29. A support protrusion 28e extending toward the second outer ring 6a is provided between the holder support portion 28b and the outer ring connecting portion 28c, and the second outer ring 6a can be supported on the support protrusion 28e and has a positioning function for the second outer ring 6 a. The outer ring connecting portion 28c is provided with a bolt connecting hole 28f so that the outer ring connecting portion 28c can be fixedly connected to the second outer ring 6a by a bolt.
Referring to fig. 10, the outer wall of the second outer ring 6a has input driven teeth 6b arranged along the circumferential direction. The outer wall of the inner core wheel cam sleeve 7 is in spline fit with the inner wall of the second inner core wheel 6 c. With the above configuration, power transmission can be reliably performed.
Referring to fig. 11, the number of teeth of the internal splines of the second inner core wheel 6c is twice that of the external teeth 6c 1. The installation and debugging are convenient.
The external teeth 6c1 include top arc section 6c12 and short side section 6c11 and long side section 6c13 that are located top arc section 6c12 both sides respectively, short side section 6c11 is the arc structure of inside sunken, long side section 6c13 is the arc structure of outside protrusion, the camber of short side section 6c11 is less than the camber of long side section 6c 13. By adopting the structure, the stability and the reliability of the one-way transmission function can be ensured.
Referring to fig. 10, one end of the cam sleeve 7 of the inner core wheel is in a cam profile structure, so that the cam pair can be matched with an adjacent component, and power transmission is realized.
Referring to fig. 1, a double-cam transmission sleeve 15 is disposed between the inner core wheel cam sleeve 7 and the inner sheet spiral raceway sleeve 5, and cam profile structures corresponding to the cam profile structures on the end surfaces of the inner core wheel cam sleeve 7 and the inner sheet spiral raceway sleeve 5 are respectively formed on the end surfaces of the double-cam transmission sleeve 15, so that the double-cam transmission sleeve 15 is respectively in transmission fit with the corresponding end surfaces of the inner core wheel cam sleeve 7 and the inner sheet spiral raceway sleeve 5 through an end surface cam pair. The double-cam transmission sleeve 15 is additionally arranged, so that the return of gears is delayed, and the disengagement and gear shifting are facilitated.
Referring to fig. 1, the countershaft transmission assembly includes a first driving gear 11 movably sleeved on the inner sheave cam sleeve 7, an intermediate shaft 12 parallel to the main shaft 1, and a first driven gear 13 and a second driving gear 14 fixedly sleeved on the intermediate shaft 12, the first driving gear 11 can synchronously rotate under the driving of the power input mechanism and is meshed with the first driven gear 13, and a second driven gear 6b meshed with the second driving gear 14 is arranged on a second outer ring 6a of the second overrunning clutch 6.
In this embodiment, the elastic element group 3 applies pressure through the end face bearings 21 to press the outer friction plates 2c and the inner friction plates 2d of the friction clutch 2, and at this time, the friction clutch 2 is in a combined state under the pressure of the elastic element group 3, and the power is in a high-speed power transmission path:
power → the motor input flange 8 → the input shaft transmission sleeve 9 → the first overrunning clutch 4 → the friction clutch 2 → the inner plate helical raceway sleeve 5 → the main shaft 1 outputs power.
At this time, the first overrunning clutch 4 is not overrunning, the second overrunning clutch 6 is overrunning, and the elastic element group 3 is not compressed. Currently, the resistance transmission route: the main shaft 1 → the inner core wheel cam sleeve 7 → the double cam transmission sleeve 15 → the inner spiral raceway sleeve 5 → the end face bearing 21 → the elastic element group 3; when the resisting moment transmitted to the friction clutch 2 by the main shaft 1 is larger than or equal to the preset load limit of the friction clutch 2, the double-cam transmission sleeve 15 and the spiral transmission pair jointly push the inner-plate spiral roller sleeve 5 to compress the elastic element group 3, and a gap is formed between each outer friction plate 2c and each inner friction plate 2d of the friction clutch 2, namely, the outer friction plates are separated, and the power is changed into a low-speed power transmission route through the following route transmission:
power → the motor input flange 8 → the input shaft transmission sleeve 9 → the input tooth support flange 10 → the primary driving gear 11 → the primary driven gear 13 → the intermediate shaft 12 → the secondary driving gear 14 → the second overrunning clutch 6 → the inner core wheel cam sleeve 7 → the double cam transmission sleeve 15 → the inner plate spiral raceway sleeve 5 → the main shaft 1 outputs power.
At this time, the first overrunning clutch 4 overruns, the second overrunning clutch 6 does not overrun, and the elastic element group 3 is compressed. As can be seen from the above transmission path, the present invention forms an automatic transmission mechanism that maintains a certain pressure during operation.
In the embodiment, taking an electric automobile as an example, when the whole automobile is started, the resistance is greater than the driving force, the resistance forces the main shaft 1 to rotate a certain angle relative to the inner sheet spiral roller sleeve 5, under the action of a spiral transmission pair, the inner sheet spiral roller sleeve 5 compresses the elastic element group 3 through the end surface bearing 21, the outer friction plate 2c is separated from the inner friction plate 2d, namely, the friction clutch 2 is in a disconnected state, and meanwhile, the power input mechanism transmits power to the main shaft 1 through the auxiliary shaft transmission assembly, the second overrunning clutch 6, the inner core wheel cam sleeve 7 and the inner sheet spiral roller sleeve 5 in sequence to rotate at a low gear speed; therefore, the low-speed starting is automatically realized, and the starting time is shortened. Meanwhile, the elastic element group 3 absorbs the energy of the movement resistance moment and stores potential energy for restoring the high-speed gear to transmit power.
After the start is successful, the running resistance is reduced, when the component force is reduced to be smaller than the pressure generated by the elastic element group 3, under the pushing of the elastic element group 3 which is compressed by the motion resistance and the pressure of the elastic element group 3 is rapidly released, each outer friction plate 2c and each inner friction plate 2d of the friction clutch 2 are restored to the close fit state, the second overrunning clutch 6 is in the overrunning state, and the power input mechanism transmits the power to the main shaft 1 through the first overrunning clutch 4, the friction clutch 2 and the inner plate spiral raceway sleeve 5 in sequence to rotate at the high-speed gear speed.
In the driving process, the automatic gear shifting principle is the same as the principle of automatic gear shifting along with the change of the motion resistance, gear shifting is realized under the condition of not cutting off power, the whole vehicle runs stably, safety and low consumption are realized, a transmission route is simplified, and the transmission efficiency is improved.
Finally, it should be noted that the above-mentioned description is only a preferred embodiment of the present invention, and those skilled in the art can make various similar representations without departing from the spirit and scope of the present invention.
Claims (3)
1. A mechanical self-adaptive automatic transmission adopting a multi-plate type large-torque friction clutch is characterized in that: the power transmission device comprises a power input mechanism, a high-speed transmission mechanism, a low-speed transmission mechanism and a main shaft (1) for outputting power; the high-speed gear transmission mechanism comprises a friction clutch (2) and an elastic element group (3) for applying pretightening force to the friction clutch (2), the power input mechanism transmits power to the friction clutch (2) through a first overrunning clutch (4), the friction clutch (2) comprises a friction plate support piece arranged on an inner plate spiral roller way sleeve (5) and a plurality of outer friction plates (2 c) and inner friction plates (2 d) which are alternately arranged between the friction plate support piece and the inner plate spiral roller way sleeve (5), each outer friction plate (2 c) can axially slide along the friction plate support piece, and each inner friction plate (2 d) can axially slide along the inner plate spiral roller way sleeve (5); the power input mechanism can transmit power to the friction plate supporting piece through the first overrunning clutch (4), the elastic element group (3) can apply pretightening force to the inner plate spiral roller way sleeve (5) to press each outer friction plate (2 c) and each inner friction plate (2 d) tightly, a spiral transmission pair is formed between the inner plate spiral roller way sleeve (5) and the main shaft (1), so that the inner plate spiral roller way sleeve (5) can slide along the axial direction of the main shaft (1), and the elastic element group (3) is compressed to release each outer friction plate (2 c) and each inner friction plate (2 d); the low-speed gear transmission mechanism comprises a second overrunning clutch (6) and a countershaft transmission assembly for speed reduction transmission between a power input mechanism and the second overrunning clutch (6), the second overrunning clutch (6) is sleeved on the main shaft (1) through an inner core wheel cam sleeve (7), the power input mechanism can transmit power to the second overrunning clutch (6), and the inner core wheel cam sleeve (7) can transmit power to the main shaft (1) through an inner sheet spiral roller sleeve (5); the inner-sheet spiral raceway sleeve (5) comprises a friction plate pressing disc (5 b) in a disc-shaped structure and an output spiral raceway barrel (5 a) in a cylindrical structure, the output spiral raceway barrel (5 a) is sleeved on the main shaft (1) and forms a spiral transmission pair with the main shaft (1), the inner core wheel cam sleeve (7) is matched with a cam profile at one end, close to the output spiral raceway barrel (5 a), of the output spiral raceway barrel to form an end face cam pair transmission pair, and the friction plate pressing disc (5 b) is fixedly sleeved at one end of the output spiral raceway barrel (5 a); the friction plate support piece comprises a friction plate supporting plate (2 a) in a disc-shaped structure and an outer plate spline sleeve (2 b) in a cylindrical structure, the power input mechanism can transmit power to the friction plate supporting plate (2 a), the friction plate supporting plate (2 a) is parallel to a friction plate pressing plate (5 b), the outer plate spline sleeve (2 b) is coaxially sleeved outside the output spiral raceway barrel (5 a), one end of the outer plate spline sleeve is in spline fit with the outer edge of the friction plate supporting plate (2 a), the other end of the outer plate spline sleeve is rotatably supported on the outer edge of the friction plate pressing plate (5 b), the outer edge of each outer friction plate (2 c) is in spline fit with the inner wall of the outer plate spline sleeve (2 b), and the inner edge of each inner friction plate (2 d) is in spline fit with the outer wall of the output spiral raceway barrel (5 a); a plurality of inner plate starting check rings (2 e) are sleeved on the outer wall of the output spiral raceway barrel (5 a), and each inner plate starting check ring (2 e) is respectively positioned on one side of each inner friction plate (2 d) close to the friction plate supporting plate (2 a); when the output spiral raceway cylinder (5 a) axially moves towards the direction far away from the friction plate supporting disc (2 a), each inner plate starting check ring (2 e) can drive the adjacent inner friction plate (2 d) to axially move towards the direction far away from the friction plate supporting disc (2 a), so that each outer friction plate (2 c) and each inner friction plate (2 d) are separated from each other; when the output spiral raceway cylinder (5 a) axially moves towards the direction close to the friction plate supporting disc (2 a), the friction plate pressing disc (5 b) can press each outer friction plate (2 c) and each inner friction plate (2 d); the distance between the adjacent inner plate starting check rings (2 e) is equal, the distance between the adjacent inner plate starting check rings (2 e) is larger than the distance between the adjacent inner friction plates (2 d), and when the friction plate pressing disc (5 b) presses the outer friction plates (2 c) and the inner friction plates (2 d), the distance between each inner plate starting check ring (2 e) and the adjacent inner friction plates (2 d) is gradually reduced in an equal-difference array relation towards the direction close to the friction plate pressing disc (5 b); a plurality of inner disc springs (2 g) are sleeved on the outer wall of the output spiral raceway barrel (5 a), each inner disc spring (2 g) is respectively positioned on one side of each inner friction plate (2 d) close to the friction plate pressing plate (5 b), and two ends of each inner disc spring (2 g) are respectively and elastically supported on the corresponding inner friction plate (2 d) and the inner disc starting check ring (2 e); a plurality of outer plate limiting check rings (2 f) are arranged on the inner wall of the outer plate spline sleeve (2 b), each outer plate limiting check ring (2 f) is respectively positioned on one side of each outer friction plate (2 c) close to the friction plate pressing disc (5 b), the distance between every two adjacent outer plate limiting check rings (2 f) is equal, and the distance between every two adjacent outer plate limiting check rings (2 f) is larger than the distance between every two adjacent inner plate starting check rings (2 e); a plurality of outer disc springs (2 h) are sleeved on the inner wall of the outer disc spline sleeve (2 b), each outer disc spring (2 h) is respectively positioned on one side of each outer friction plate (2 c) close to the friction plate supporting disc (2 a), and two ends of each outer disc spring (2 h) are respectively and elastically supported on the corresponding outer disc limiting retainer ring (2 f) and the outer friction plate (2 c); a plurality of concentric annular raceways (5 b 1) are distributed on the surface of one side of the friction plate pressing disc (5 b) close to the elastic element group (3), an end face bearing (21) is arranged between the elastic element group (3) and the friction plate pressing disc (5 b), the end face bearing (21) comprises a bearing supporting disc (21 b) and a plurality of bearing balls (21 a) supported between the bearing supporting disc (21 b) and the friction plate pressing disc (5 b), and each bearing ball (21 a) can roll along the corresponding annular raceway (5 b 1); the end surface of one end of the output spiral raceway cylinder (5 a) far away from the friction plate pressing disc (5 b) is of a cam profile structure; the spiral transmission pair comprises inner spiral raceways (5 a 3) distributed on the inner wall of the output spiral raceway cylinder (5 a) along the circumferential direction and outer spiral raceways (1 a) distributed on the outer wall of the main shaft (1) along the circumferential direction, a plurality of outwards-protruding balls (27) are embedded in each outer spiral raceway (1 a), and each ball (27) can roll in the corresponding inner spiral raceway (5 a 3) and the corresponding outer spiral raceway (1 a) respectively; the inner edge of each inner friction plate (2 d) is provided with an inner plate inner spline (2 d 1), and the output spiral raceway cylinder (5 a) and each inner friction plate (2 d) realize spline fit with an inner plate outer spline (5 a 1) through the inner plate inner spline (2 d 1); the inner edge of the friction plate support disc (2 a) has a power input sleeve (2 a 1) extending away from the friction plate hold-down disc (5 b); the outer wall of the output spiral raceway barrel (5 a) is provided with an inner plate external spline (5 a 1), the inner plate external spline (5 a 1) is provided with a plurality of inner check ring mounting ring grooves (5 a 2) matched with corresponding inner plate starting check rings (2 e), and each inner plate starting check ring (2 e) is respectively embedded into the corresponding inner check ring mounting ring groove (5 a 2); be provided with outer plate internal spline (2 b 1) on the inner wall of outer plate spline housing (2 b), each all be provided with in the outer fringe of outer friction disc (2 c) with outer plate internal spline (2 b 1) spline fit's outer plate external spline (2 c 1), be provided with power take-off spline (2 a 3) in the outer fringe of friction disc supporting disk (2 a), outer plate spline housing (2 b) are close to the one end of friction disc supporting disk (2 a) and pass through outer plate internal spline (2 b 1) and power take-off spline (2 a 3) spline fit be provided with a plurality of outer fender circle installation annular that suit with corresponding outer plate limit retainer ring (2 f) on outer plate internal spline (2 b 1), each outer plate limit retainer ring (2 f) imbeds respectively in the corresponding outer fender circle installation annular.
2. The mechanically adaptive automatic transmission employing a multi-plate high torque friction clutch according to claim 1, characterized in that: the second overrunning clutch (6) comprises a second outer ring (6 a) and a second inner core wheel (6 c) arranged between the inner core wheel cam sleeve (7) and the second outer ring (6 a), a second rolling body is arranged between the second outer ring (6 a) and the second inner core wheel (6 c), and the second rolling body distributed along the periphery of the second inner core wheel (6 c) consists of thick rolling bodies (6 d) and thin rolling bodies (6 e) which are alternately arranged.
3. The mechanically adaptive automatic transmission employing a multi-plate high torque friction clutch according to claim 2, characterized in that: the auxiliary shaft transmission assembly comprises a first-stage driving gear (11) movably sleeved on the inner core wheel cam sleeve (7), an intermediate shaft (12) parallel to the main shaft (1), and a first-stage driven gear (13) and a second-stage driving gear (14) fixedly sleeved on the intermediate shaft (12), wherein the first-stage driving gear (11) can synchronously rotate under the driving of a power input mechanism and is meshed with the first-stage driven gear (13), and a second-stage driven tooth (6 b) meshed with the second-stage driving gear (14) is arranged on the second outer ring (6 a).
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| CN111878528A (en) * | 2020-07-10 | 2020-11-03 | 浙江金道科技股份有限公司 | Drive axle and service brake assembly thereof |
| CN112879462B (en) * | 2021-02-09 | 2023-01-06 | 中国航发哈尔滨东安发动机有限公司 | Overload protector and clutch with overload protection |
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