CN110938917A - Antibacterial blended yarn with far infrared fibers and production process thereof - Google Patents

Abstract

The invention belongs to the technical field of novel spinning, and relates to an antibacterial blended yarn with far infrared fibers, which comprises the following components: 15-20% of far infrared fibers, 50-65% of cotton fibers and 20-35% of mint fibers (weight fraction). The preparation process comprises the following steps: pretreating and opening; mixing the mint fiber and the hemp fiber in a sandwich-type layering manner according to a blending ratio; the mint fiber and the cotton fiber after the spreading and mixing are sequentially processed by a bale plucker, a cotton mixer and a lap former to complete the procedure of an opener; cotton carding process, drawing process, roving process and spinning process: after the opening and picking process of the fourth step is finished, carrying out a cotton carding process, a drawing process, a roving process and a spinning process in sequence to obtain a blended spun yarn core; opening and picking; cotton carding, drawing and roving; and blending the far infrared fibers and the coarse sand to obtain the yarn. The mint fiber, the far infrared fiber and the cotton fiber are made into blended yarn with good quality, and the mint fiber and the cotton fiber are complementary and optimized by the yarn.

Description

Antibacterial blended yarn with far infrared fibers and production process thereof

Technical Field

The invention belongs to the technical field of novel spinning, and particularly relates to an antibacterial blended yarn with far infrared fibers and a production process thereof.

Background

With the increasing awareness of environmental protection and health care, more and more people are paying attention to natural fibers, and cotton fibers are widely applied to the production of various textiles as the most common natural fibers. At present, yarns on the market come out endlessly, are different in material structure, and are widely applied to the living fields of weaving, rope making, thread making and the like. Xinjiang long staple cotton fiber is well known in the textile industry due to its softness and length, is known as a cotton top grade product by people, and has the advantages of less frequent combing, uniform and smooth evenness and high dyeability. However, the elasticity and the heat retention of the long stapled cotton fiber blended yarn on the market are not good, so that the woven fabric has the defects of poor heat retention effect and poor elasticity.

Most of synthetic fibers adopted in the prior art have strong water absorption and are easy to breed bacteria, and are particularly loved by pests such as cockroaches, ticks and the like, so that bacteria and dust are accumulated on the surface and inside of a fiber material, potential pollution is caused, and the synthetic fibers are unfavorable for human health and indoor environment.

In view of the above, there is a need to develop an antibacterial blended yarn with far infrared fibers and a production process thereof.

Disclosure of Invention

The invention aims to provide an antibacterial blended yarn with far infrared fibers, which comprises the following components: 15-20% of far infrared fibers, 50-65% of cotton fibers and 20-35% of mint fibers (weight fraction).

Preferably, the fineness of the far infrared fibers is 90S to 100S.

The invention also aims to provide a preparation process of the antibacterial blended yarn with the far infrared fibers, which comprises the following steps:

step one, pretreatment and opening;

step two, carrying out sandwich-type layering mixing on the mint fibers and the fibrilia according to a blending ratio;

step three, opening and picking process: the mint fiber and the cotton fiber which are mixed by the spreading in the third step are sequentially processed by a bale plucker, a cotton mixing machine and a lap former to complete the procedure of an opener;

step four, cotton carding process, drawing process, roving process and spinning process: after the opening and picking process of the fourth step is finished, carrying out a cotton carding process, a drawing process, a roving process and a spinning process in sequence to obtain a blended spun yarn core;

step five, opening and picking process: cotton fibers sequentially pass through a bale plucker, a cotton mixer and a lap former to complete the procedure of an opener;

step six, cotton carding process, drawing process and roving process: after the opening and picking process of the fifth step is finished, cotton carding process, drawing process and roving process are carried out in sequence to prepare coarse sand

And seventhly, blending the far infrared fibers and the coarse sand to obtain the yarn.

Preferably, in the step one, cotton fibers are opened: an automatic plucker is adopted, the beater speed is 1200-; the beater speed of an automatic cotton mixer is 400r/min, and the roller rotating speed is 0.4 r/min; a lap former: the cotton roll has a fixed weight of 360g/m and a fixed length of 35m, and the subsequent unwinding is needed to reduce the adhesion of the cotton roll.

Preferably, in step two, the "sandwich" type of ply is mixed as: firstly, unwinding cotton fibers, horizontally spreading and opening the cotton fibers along the transverse direction to form long first-layer fibers, weighing a certain amount of mint fibers according to a blending ratio, scattering the mint fibers on the first-layer fibers, then spreading third-layer fibers, fourth-layer fibers, fifth-layer fibers and sixth-layer fibers by the same method, spraying wool oil on each layer of fibers to increase the spinnability of the fibers, then packaging, turning over the packaged fiber packages for 90 degrees, and re-arranging the packages, so that a bale plucker beater can grab the six layers of fibers on the cotton packages at the same time.

Preferably, in the fifth step, the opening and picking process: the speed of a beater of the automatic plucker is 1300r/min, and the intermittent descending distance of the beater is 2 mm; the beater speed of the automatic cotton mixer is 300r/min, and the roller rotating speed is 0.3 rpm/min; a lap former: the quantitative volume of the cotton roll is 350g/m, and the fixed length is 30 m;

step six, a cotton carding process: the principle of 'light opening, low combing and less beating, large spacing, small tension and less damage to fibers' is adopted, the licker-in 36 teeth/(25.4 mm)2, the cylinder 860 teeth/(25.4 mm)2, the doffer 360 teeth/(25.4 mm)2, the cover plate 450 teeth/(25.4 mm)2, the licker-in carding process length is 34.7mm, the licker-in and cotton feeding plate spacing is 0.41mm, the cylinder and cover plate five-point spacing is: 0.23mm, 0.20mm, 0.23 mm; the quantification of the cotton carding sliver is as follows: 15g/5 m;

step six, drawing: the method comprises the following steps of (1) preparing cooked slivers of mint fibers and cotton fibers by adopting 6 pieces of combination and two drawing procedures on the principles of large gauge, heavy pressurization, low speed and forward drawing; the design ration of cooked strips is as follows: 11.6g/5m, total draft is 7.758;

the six roving processes of the step: the roving ration is: 3.5g/10m, the total draft multiple is 6.63, the roving twist coefficient is 80, and the roller center distance is 35mmX50mmX64 mm; step five of the first step, a spinning process: a lattice ring type compact spinning ring spinning frame is adopted, the number of spun yarns is 80S, the twist coefficient is 360, the drafting multiple of the spinning frame is 47, the speed of a machine spindle is 9000rpm/min, the diameter of a steel collar is 35mm, the diameter of a rubber roller is 30 multiplied by 25 multiplied by 30 multiplied by 42mm, and the diameter of a roller is 25 multiplied by 25 mm.

Due to the adoption of the technical scheme, the invention has the following advantages and beneficial effects:

the mint fiber, the far infrared fiber and the cotton fiber are made into blended yarn with good quality, the mint fiber and the cotton fiber are complementary and optimized by the blended yarn, the antibacterial and health-care functions of the mint fiber and the moisture absorption and air permeability of the cotton fiber are combined, and the blended yarn is suitable for developing antibacterial, health-care, healthy and comfortable textiles.

Detailed Description

In order to more clearly illustrate the invention, the invention is further described below in connection with preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.

Example 1

An antibacterial blended yarn with far infrared fibers comprises the following components: 20% of far infrared fibers, 60% of cotton fibers and 20% of mint fibers (weight fraction).

The fineness of the far infrared fibers is 90S.

The preparation process comprises the following steps:

step one, pretreatment and opening;

step two, carrying out sandwich-type layering mixing on the mint fibers and the fibrilia according to a blending ratio;

step three, opening and picking process: the mint fiber and the cotton fiber which are mixed by the spreading in the third step are sequentially processed by a bale plucker, a cotton mixing machine and a lap former to complete the procedure of an opener;

step four, cotton carding process, drawing process, roving process and spinning process: after the opening and picking process of the fourth step is finished, carrying out a cotton carding process, a drawing process, a roving process and a spinning process in sequence to obtain a blended spun yarn core;

step five, opening and picking process: cotton fibers sequentially pass through a bale plucker, a cotton mixer and a lap former to complete the procedure of an opener;

step six, cotton carding process, drawing process and roving process: after the opening and picking process of the fifth step is finished, cotton carding process, drawing process and roving process are carried out in sequence to prepare coarse sand

And seventhly, blending the far infrared fibers and the coarse sand to obtain the yarn.

In the first step, cotton fiber opening: an automatic plucker is adopted, the beater speed is 1200r/min, and the intermittent descending distance of the beater is 3 mm; the beater speed of an automatic cotton mixer is 400r/min, and the roller rotating speed is 0.4 r/min; a lap former: the cotton roll has a fixed weight of 360g/m and a fixed length of 35m, and the subsequent unwinding is needed to reduce the adhesion of the cotton roll.

In step two, the "sandwich" type of ply mix is: firstly, unwinding cotton fibers, horizontally spreading and opening the cotton fibers along the transverse direction to form long first-layer fibers, weighing a certain amount of mint fibers according to a blending ratio, scattering the mint fibers on the first-layer fibers, then spreading third-layer fibers, fourth-layer fibers, fifth-layer fibers and sixth-layer fibers by the same method, spraying wool oil on each layer of fibers to increase the spinnability of the fibers, then packaging, turning over the packaged fiber packages for 90 degrees, and re-arranging the packages, so that a bale plucker beater can grab the six layers of fibers on the cotton packages at the same time.

In the fifth step, the opening and picking process: the speed of a beater of the automatic plucker is 1300r/min, and the intermittent descending distance of the beater is 2 mm; the beater speed of the automatic cotton mixer is 300r/min, and the roller rotating speed is 0.3 rpm/min; a lap former: the quantitative volume of the cotton roll is 350g/m, and the fixed length is 30 m;

step six, a cotton carding process: the principle of 'light opening, low combing and less beating, large spacing, small tension and less damage to fibers' is adopted, the licker-in 36 teeth/(25.4 mm)2, the cylinder 860 teeth/(25.4 mm)2, the doffer 360 teeth/(25.4 mm)2, the cover plate 450 teeth/(25.4 mm)2, the licker-in carding process length is 34.7mm, the licker-in and cotton feeding plate spacing is 0.41mm, the cylinder and cover plate five-point spacing is: 0.23mm, 0.20mm, 0.23 mm; the quantification of the cotton carding sliver is as follows: 15g/5 m;

step six, drawing: the method comprises the following steps of (1) preparing cooked slivers of mint fibers and cotton fibers by adopting 6 pieces of combination and two drawing procedures on the principles of large gauge, heavy pressurization, low speed and forward drawing; the design ration of cooked strips is as follows: 11.6g/5m, total draft is 7.758;

the six roving processes of the step: the roving ration is: 3.5g/10m, the total draft multiple is 6.63, the roving twist coefficient is 80, and the roller center distance is 35mmX50mmX64 mm; step five of the first step, a spinning process: a lattice ring type compact spinning ring spinning frame is adopted, the number of spun yarns is 80S, the twist coefficient is 360, the drafting multiple of the spinning frame is 47, the speed of a machine spindle is 9000rpm/min, the diameter of a steel collar is 35mm, the diameter of a rubber roller is 30 multiplied by 25 multiplied by 30 multiplied by 42mm, and the diameter of a roller is 25 multiplied by 25 mm. .

Example 2

An antibacterial blended yarn with far infrared fibers comprises the following components: 15% of far infrared fibers, 60% of cotton fibers and 25% of mint fibers (weight fraction).

The fineness of the far infrared fibers is 100S.

The preparation process comprises the following steps:

step one, pretreatment and opening;

step two, carrying out sandwich-type layering mixing on the mint fibers and the fibrilia according to a blending ratio;

step three, opening and picking process: the mint fiber and the cotton fiber which are mixed by the spreading in the third step are sequentially processed by a bale plucker, a cotton mixing machine and a lap former to complete the procedure of an opener;

step four, cotton carding process, drawing process, roving process and spinning process: after the opening and picking process of the fourth step is finished, carrying out a cotton carding process, a drawing process, a roving process and a spinning process in sequence to obtain a blended spun yarn core;

step five, opening and picking process: cotton fibers sequentially pass through a bale plucker, a cotton mixer and a lap former to complete the procedure of an opener;

step six, cotton carding process, drawing process and roving process: after the opening and picking process of the fifth step is finished, cotton carding process, drawing process and roving process are carried out in sequence to prepare coarse sand

And seventhly, blending the far infrared fibers and the coarse sand to obtain the yarn.

Preferably, in the step one, cotton fibers are opened: an automatic plucker is adopted, the beater speed is 1300r/min, and the intermittent descending distance of the beater is 5 mm; the beater speed of an automatic cotton mixer is 400r/min, and the roller rotating speed is 0.4 r/min; a lap former: the cotton roll has a fixed weight of 360g/m and a fixed length of 35m, and the subsequent unwinding is needed to reduce the adhesion of the cotton roll.

In step two, the "sandwich" type of ply mix is: firstly, unwinding cotton fibers, horizontally spreading and opening the cotton fibers along the transverse direction to form long first-layer fibers, weighing a certain amount of mint fibers according to a blending ratio, scattering the mint fibers on the first-layer fibers, then spreading third-layer fibers, fourth-layer fibers, fifth-layer fibers and sixth-layer fibers by the same method, spraying wool oil on each layer of fibers to increase the spinnability of the fibers, then packaging, turning over the packaged fiber packages for 90 degrees, and re-arranging the packages, so that a bale plucker beater can grab the six layers of fibers on the cotton packages at the same time.

In the fifth step, the opening and picking process: the speed of a beater of the automatic plucker is 1300r/min, and the intermittent descending distance of the beater is 2 mm; the beater speed of the automatic cotton mixer is 300r/min, and the roller rotating speed is 0.3 rpm/min; a lap former: the quantitative volume of the cotton roll is 350g/m, and the fixed length is 30 m;

step six, a cotton carding process: the principle of 'light opening, low combing and less beating, large spacing, small tension and less damage to fibers' is adopted, the licker-in 36 teeth/(25.4 mm)2, the cylinder 860 teeth/(25.4 mm)2, the doffer 360 teeth/(25.4 mm)2, the cover plate 450 teeth/(25.4 mm)2, the licker-in carding process length is 34.7mm, the licker-in and cotton feeding plate spacing is 0.41mm, the cylinder and cover plate five-point spacing is: 0.23mm, 0.20mm, 0.23 mm; the quantification of the cotton carding sliver is as follows: 15g/5 m;

step six, drawing: the method comprises the following steps of (1) preparing cooked slivers of mint fibers and cotton fibers by adopting 6 pieces of combination and two drawing procedures on the principles of large gauge, heavy pressurization, low speed and forward drawing; the design ration of cooked strips is as follows: 11.6g/5m, total draft is 7.758;

the six roving processes of the step: the roving ration is: 3.5g/10m, the total draft multiple is 6.63, the roving twist coefficient is 80, and the roller center distance is 35mmX50mmX64 mm; step five of the first step, a spinning process: a lattice ring type compact spinning ring spinning frame is adopted, the number of spun yarns is 80S, the twist coefficient is 360, the drafting multiple of the spinning frame is 47, the speed of a machine spindle is 9000rpm/min, the diameter of a steel collar is 35mm, the diameter of a rubber roller is 30 multiplied by 25 multiplied by 30 multiplied by 42mm, and the diameter of a roller is 25 multiplied by 25 mm.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides an antibiotic blended yarn with far infrared fiber which characterized in that: comprises the following components: 15-20% of far infrared fibers, 50-65% of cotton fibers and 20-35% of soybean fibers (weight fraction).

2. The antibacterial blended yarn with far-infrared fibers according to claim 1, wherein the fineness of the far-infrared fibers is 90S to 100S.

3. A process for preparing the antibacterial blended yarn with far infrared fibers according to claim 1, comprising the steps of:

step one, pretreatment and opening;

step two, carrying out sandwich-type layering mixing on the mint fibers and the fibrilia according to a blending ratio;

step three, opening and picking process: the mint fiber and the cotton fiber which are mixed by the spreading in the third step are sequentially processed by a bale plucker, a cotton mixing machine and a lap former to complete the procedure of an opener;

step four, cotton carding process, drawing process, roving process and spinning process: after the opening and picking process of the fourth step is finished, carrying out a cotton carding process, a drawing process, a roving process and a spinning process in sequence to obtain a blended spun yarn core;

step five, opening and picking process: cotton fibers sequentially pass through a bale plucker, a cotton mixer and a lap former to complete the procedure of an opener;

step six, cotton carding process, drawing process and roving process: after the opening and picking process of the fifth step is finished, cotton carding process, drawing process and roving process are carried out in sequence to prepare coarse sand

And seventhly, blending the far infrared fibers and the coarse sand to obtain the yarn.

4. The process for producing an antibacterial blended yarn with far infrared fibers as claimed in claim 3, wherein in the step one, cotton fibers are opened: an automatic plucker is adopted, the beater speed is 1200-; the beater speed of an automatic cotton mixer is 400r/min, and the roller rotating speed is 0.4 r/min; a lap former: the cotton roll has a fixed weight of 360g/m and a fixed length of 35m, and the subsequent unwinding is needed to reduce the adhesion of the cotton roll.

5. The process for producing antibacterial blended yarn with far infrared fibers according to claim 3, wherein in the second step, the "sandwich" type ply mixture is: firstly, unwinding cotton fibers, horizontally spreading and opening the cotton fibers along the transverse direction to form long first-layer fibers, weighing a certain amount of mint fibers according to a blending ratio, scattering the mint fibers on the first-layer fibers, then spreading third-layer fibers, fourth-layer fibers, fifth-layer fibers and sixth-layer fibers by the same method, spraying wool oil on each layer of fibers to increase the spinnability of the fibers, then packaging, turning over the packaged fiber packages for 90 degrees, and re-arranging the packages, so that a bale plucker beater can grab the six layers of fibers on the cotton packages at the same time.

6. The process for producing an antibacterial blended yarn with far-infrared fibers according to claim 3, characterized in that in the fifth step, the opening and picking process: the speed of a beater of the automatic plucker is 1300r/min, and the intermittent descending distance of the beater is 2 mm; the beater speed of the automatic cotton mixer is 300r/min, and the roller rotating speed is 0.3 rpm/min; a lap former: the quantitative volume of the cotton roll is 350g/m, and the fixed length is 30 m;

step six, a cotton carding process: the principle of 'light opening, low combing and less beating, large spacing, small tension and less damage to fibers' is adopted, the licker-in 36 teeth/(25.4 mm)2, the cylinder 860 teeth/(25.4 mm)2, the doffer 360 teeth/(25.4 mm)2, the cover plate 450 teeth/(25.4 mm)2, the licker-in carding process length is 34.7mm, the licker-in and cotton feeding plate spacing is 0.41mm, the cylinder and cover plate five-point spacing is: 0.23mm, 0.20mm, 0.23 mm; the quantification of the cotton carding sliver is as follows: 15g/5 m;

step six, drawing: the method comprises the following steps of (1) preparing cooked slivers of mint fibers and cotton fibers by adopting 6 pieces of combination and two drawing procedures on the principles of large gauge, heavy pressurization, low speed and forward drawing; the design ration of cooked strips is as follows: 11.6g/5m, total draft is 7.758;

the six roving processes of the step: the roving ration is: 3.5g/10m, the total draft multiple is 6.63, the roving twist coefficient is 80, and the roller center distance is 35mmX50mmX64 mm; step five of the first step, a spinning process: a lattice ring type compact spinning ring spinning frame is adopted, the number of spun yarns is 80S, the twist coefficient is 360, the drafting multiple of the spinning frame is 47, the speed of a machine spindle is 9000rpm/min, the diameter of a steel collar is 35mm, the diameter of a rubber roller is 30 multiplied by 25 multiplied by 30 multiplied by 42mm, and the diameter of a roller is 25 multiplied by 25 mm.