CN110937563B - Transformation method of remote control device of oil transportation arm - Google Patents

Transformation method of remote control device of oil transportation arm Download PDF

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Publication number
CN110937563B
CN110937563B CN201911351913.7A CN201911351913A CN110937563B CN 110937563 B CN110937563 B CN 110937563B CN 201911351913 A CN201911351913 A CN 201911351913A CN 110937563 B CN110937563 B CN 110937563B
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arm
remote control
control device
oil transportation
oil
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CN110937563A (en
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谭长弓
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GUANGDONG ZHANJIANGGANG PETROLEUM AND CHEMICAL DOCK LIABILITY CO.,LTD.
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Guangdong Zhanjianggang Petroleum And Chemical Dock Liability Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D7/00Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
    • B67D7/06Details or accessories
    • B67D7/08Arrangements of devices for controlling, indicating, metering or registering quantity or price of liquid transferred

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mathematical Physics (AREA)
  • Theoretical Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Loading And Unloading Of Fuel Tanks Or Ships (AREA)

Abstract

The invention discloses a method for transforming a remote control device of an oil transportation arm, which comprises the following steps: step 1: purchasing other models of remote control devices of the oil transportation arm according to requirements; step 2: carrying out technical transformation on the remote control device of the oil transportation arm, and enabling a new remote control device to be integrated into an electric control system of the oil transportation arm; and step 3: researching and mastering the working principle of an electrical control system of the oil transportation arm; and 4, step 4: researching and mastering the working principles of a new oil transportation arm remote control device and an old oil transportation arm remote control device; and 5: experiments confirm that the input and output points of the new oil transportation arm remote control device need to be distinguished which group of output corresponds to each key, and data records of the experiments are made. The transformation method of the remote control device for the oil transfer arm saves the installation cost of equipment outsourcing, shortens the time of potential safety hazards when the oil transfer arm does not have wireless remote control operation, and deepens the understanding of workers to the electric control system of the oil transfer arm.

Description

Transformation method of remote control device of oil transportation arm
Technical Field
The invention relates to the technical field of oil transportation arm correlation, in particular to a method for transforming a remote control device of an oil transportation arm.
Background
The oil transportation arm is mainly used for transporting liquid phase and gas phase media, is mainly installed on a wharf or a floating wharf and is used for transporting liquid phase and gas phase between the wharf and a tanker ship, wherein the oil transportation arm is composed of a vertical column, a rotating shaft box, a supporting box, a process pipeline driving hydraulic cylinder and the like, and when the large-scale equipment, namely the oil transportation arm, is used, a corresponding remote control device is often needed to remotely control the oil transportation arm, so that the normal operation of the oil transportation arm can be ensured, and a large amount of manpower can be saved.
However, the existing remote control device for the oil transfer arm in the market has certain defects, so that the remote control device for the oil transfer arm needs to be modified, but the modification method for the general remote control device for the oil transfer arm usually greatly modifies the remote control device for the oil transfer arm, so that the outsourcing installation cost is increased, a START key (START) is not arranged in the modification method for the existing remote control device for the oil transfer arm in the market, the START and the pause of the oil transfer arm cannot be controlled in time, and the modification method for the general remote control device for the oil transfer arm cannot help workers to understand the principle of an electrical control system of the oil transfer arm deeply.
Disclosure of Invention
The invention aims to provide a transformation method of a remote control device of an oil transportation arm, which aims to solve the problems that the transformation method of most remote control devices of the oil transportation arm in the background art causes the increase of the installation cost of outsourcing, can not control the starting and the pause of the oil transportation arm in time, and can not help workers to understand the principle of an electrical control system of the oil transportation arm deeply.
In order to achieve the purpose, the invention provides the following technical scheme: the method for transforming the remote control device of the oil transportation arm comprises the following steps:
step 1: purchasing other models of remote control devices of the oil transportation arm according to requirements;
step 2: carrying out technical transformation on the remote control device of the oil transportation arm, and enabling a new remote control device to be integrated into an electric control system of the oil transportation arm;
and step 3: researching and mastering the working principle of an electrical control system of the oil transportation arm;
and 4, step 4: researching and mastering the working principles of a new oil transportation arm remote control device and an old oil transportation arm remote control device;
and 5: the input and output points of the new oil transportation arm remote control device are confirmed through experiments, which group of the output corresponds to each key needs to be distinguished, and data records of the experiments are made;
step 6: in order to ensure that the remote control device of the oil transportation arm can safely and reliably operate, a starting key is added when the remote controller is operated;
and 7: the working personnel can draw a wiring diagram under the condition of not influencing the original characteristics and functions of the oil transportation arm electric control system;
and 8: in the using process, the keys of the remote controller are required to keep the positions of the original functions, and the keys are adhered with functional labels;
and step 9: after the steps, field wiring and debugging are carried out.
Preferably, in the step 2, the remote control device for the oil delivery arm is technically modified, the housing of the remote control device for the oil delivery arm is opened, and then the structure in the new remote control device is replaced, so that the electrical control system for the oil delivery arm comprises a remote control system common to the new remote control device and the old remote control device.
Preferably, the specific operation of recording the experimental data in the step 5 is as follows: and enumerating each group of keys and the input and output points in a one-to-one correspondence manner, and recording input and output data in detail in the experimental process.
Preferably, a start key is added in the step 6, wherein the specific position of the start key is located at the lower left corner of the whole oil transportation arm remote control device, and the color of the start key is different from the color of other keys.
Preferably, in step 7, the new oil transportation arm remote control device and the old oil transportation arm remote control device are respectively numbered, and the numbers of the structures are correspondingly arranged in a table, wherein, I5.0, I5.1, I5.2, I5.3, I5.4, I5.5, I3.1, I3.6, I4.6, I4.7 and 24v +2 form a column, the structural numbers of the corresponding new oil transportation arm remote control device and the old oil transportation arm remote control device form a column, and the structural numbers of the inner arm lower bending, inner arm upper bending, outer arm extension, outer arm contraction, horizontal left turning, horizontal right turning, alarm experiment, pump stopping, high speed and low speed are arranged in the third column, the inner arm lower bending, inner arm upper bending, outer arm extension, outer arm contraction, horizontal left turning, horizontal right turning, alarm experiment, pump stopping, high speed and low speed are correspondingly arranged with I5.0, I5.1, I5.2, I5.3, I5.3.3, I5.4.6, I5.6, I5.1.6, I5.6, I4 v +2 form a column, and a table, and the structures are correspondingly, and the inner arm lower bending, and the inner arm is arranged in a column, The right side of the pump stop and low speed fills in the numbers 5, 11, 15, 19 and 8, one for one, thereby completing the wiring diagram.
Preferably, the step 8 of attaching the function label to the key includes the following steps:
step (1): coating transparent glue on the front side of the functional label, and coating the inner surface of the transparent key with the glue;
step (2): tightly attaching the functional label to the inner surface of the functional label;
and (3): after the glue is dried, the key is clamped with the remote controller body and connected with the remote controller body through the rubber buffer cushion.
Preferably, in step 9, a connection line on the oil transportation arm remote control device is wired, so that the oil transportation arm remote control device is installed completely, then the inner arm is tilted downward, the inner arm is tilted upward, the outer arm is extended, the outer arm is retracted, the horizontal left turn, the horizontal right turn, the alarm experiment, the pump is stopped, the high speed, the low speed and the AUX2 are pressed one by one, whether each key can be started completely and the remote control oil transportation arm is operated is debugged, if the inner arm is tilted downward, the inner arm is tilted upward, the outer arm is extended, the outer arm is retracted, the horizontal left turn, the horizontal right turn, the alarm experiment, the pump is stopped, the high speed, the low speed and the AUX2 can normally control the oil transportation arm in a remote control mode, the modification is completed, and if one or more keys cannot normally control the oil transportation arm in a remote control mode, the modification and the debugging need to be performed again.
Compared with the prior art, the invention has the beneficial effects that: the transformation method of the remote control device of the oil transfer arm saves the installation cost of equipment outsourcing, shortens the time of potential safety hazard when the oil transfer arm does not have wireless remote control operation, and deepens the understanding of workers to the electric control system of the oil transfer arm;
the installation cost of equipment outsourcing is saved for the company.
And most importantly, the time of potential safety hazards existing when the oil transportation arm does not have wireless remote control operation is greatly shortened.
And thirdly, the understanding of an electrical control system of the oil transfer arm is deepened, the automatic control maintenance of the equipment is improved, and reliable technical support is provided for the equipment transformation of other wharf oil transfer arm remote control devices.
1. The novel remote control device is integrated into the electric control system of the oil delivery arm, and the keys of the remote controller are kept at the positions of the original functions as much as possible, so that a large amount of spare outsourcing installation cost can be saved, and companies can benefit more;
2. by additionally arranging a START key (START), the oil transportation arm can be remotely controlled in time at any time, and the START and pause of the oil transportation arm can be quickly controlled, so that the time of potential safety hazards existing when the oil transportation arm does not have wireless remote control operation is greatly shortened;
3. in the transformation process, the working principle of the oil transportation arm electric control system, the working principle of the oil transportation arm remote control device and the working principle of the old oil transportation arm remote control device need to be conducted, so that the understanding of workers on the oil transportation arm electric control system is deepened, the automatic control maintenance of equipment is improved, and reliable technical support is provided for the equipment transformation of other wharf oil transportation arm remote control devices.
Drawings
FIG. 1 is a wiring diagram of the present invention;
fig. 2 is a schematic front view of the remote control device of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: a transformation method of a remote control device of an oil transportation arm comprises the following steps:
step 1: purchasing other models of remote control devices of the oil transportation arm according to requirements;
step 2: carrying out technical transformation on the remote control device of the oil transportation arm, and enabling a new remote control device to be integrated into an electric control system of the oil transportation arm;
and step 3: researching and mastering the working principle of an electrical control system of the oil transportation arm;
and 4, step 4: researching and mastering the working principles of a new oil transportation arm remote control device and an old oil transportation arm remote control device;
and 5: the input and output points of the new oil transportation arm remote control device are confirmed through experiments, which group of the output corresponds to each key needs to be distinguished, and data records of the experiments are made;
step 6: in order to ensure that the remote control device of the oil transportation arm can safely and reliably operate, a starting key is added when the remote controller is operated;
and 7: the working personnel can draw a wiring diagram under the condition of not influencing the original characteristics and functions of the oil transportation arm electric control system;
and 8: in the using process, the keys of the remote controller are required to keep the positions of the original functions, and the keys are adhered with functional labels;
and step 9: after the steps, field wiring and debugging are carried out.
And 2, technically transforming the remote control device of the oil delivery arm, opening the shell of the remote control device of the oil delivery arm, and replacing the structure in the new remote control device, so that the electrical control system of the oil delivery arm comprises a remote control system shared by the new remote control device and the old remote control device, and the high-quality structure of the remote control system shared by the new remote control device and the old remote control device is combined, so that the remote control device of the oil delivery arm is complete in function and convenient to use.
The concrete operation of recording the experimental data in the step 5 is as follows: carry out the one-to-one with every group button and input and output point and enumerate to carry out the detailed record one by one to the data of input and output in the experimentation, through carrying out the detailed record one by one to the experimental data, thereby the data of convenient contrast experiment reachs the result of experiment, make the more smooth going on of experiment.
And a starting key is added in the step 6, wherein the specific position of the starting key is positioned at the lower left corner of the whole oil transportation arm remote control device, and the color of the starting key is different from the colors of other keys, so that the starting key is more striking, and the starting key is more convenient to operate in emergency.
In step 7, the new oil transportation arm remote control device and the old oil transportation arm remote control device are respectively numbered, and the structure numbers are correspondingly arranged in a table one by one, wherein I5.0, I5.1, I5.2, I5.3, I5.4, I5.5, I3.1, I3.6, I4.6, I4.7 and 24v +2 form a column, the corresponding new oil transportation arm remote control device and the old oil transportation arm remote control device structure numbers form a column, and the inner arm is bent downwards, the inner arm is bent upwards, the outer arm is extended, the outer arm is retracted, the horizontal left turn is performed, the horizontal right turn is performed, the alarm experiment is performed, the pump is stopped, the high speed and the low speed are performed, the inner arm is bent downwards, the outer arm is extended, the outer arm is retracted, the horizontal left turn is performed, the alarm experiment is performed, the pump is stopped, the high speed and the low speed are corresponding to the I5.0, I5.1, I5.2, I5.3, I5.3.5, I5.5.5.6, I5.6, I5.6.6, I5.6, I4.6, I5.6.6, I4.6, I5.6, I4.6, the right arm is retracted, the right arm is performed, and the right arm is performed one by one, and the corresponding to one to the right arm is performed, and the lower arm is performed, and the inner arm is performed, and the lower arm is performed, and the corresponding to the lower arm is performed, and the lower arm is performed, the same, the, 11. 15, 19 and 8, thereby completing the drawing of the wiring diagram, and helping a worker to compare data in the experimental process through the drawing of the wiring diagram.
The step 8 of pasting the functional label on the key comprises the following steps:
step (1): coating transparent glue on the front side of the functional label, and coating the inner surface of the transparent key with the glue;
step (2): tightly attaching the functional label to the inner surface of the functional label;
and (3): after the glue is dried, the key is clamped with the remote controller body and connected with the remote controller body through the rubber buffer cushion.
In step 9, the connection circuit on the remote control device of the oil transportation arm is connected to complete the installation of the remote control device of the oil transportation arm, then, the inner arm is turned downwards, the inner arm is turned upwards, the outer arm is extended, the outer arm is contracted, the horizontal left turn, the horizontal right turn, the alarm experiment, the pump is stopped, the high speed, the low speed and the AUX2 are pressed one by one, whether each key can be started completely and the oil transportation arm can be remotely controlled to operate or not is debugged, if the inner arm is turned downwards, the inner arm is turned upwards, the outer arm is extended, the outer arm is contracted, the horizontal left turn, the horizontal right turn, the alarm experiment, the pump is stopped, the high speed, the low speed and each key of the AUX2 can normally remotely control the oil transportation arm, the transformation is completed, if 1 or more keys can not normally remotely control the oil transportation arm, the transformation and debugging are required to be carried out again, and through the debugging of each key, the oil transportation arm remote control device can be ensured to normally operate before use, and the transformation efficiency of the oil transportation arm remote control device is improved.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (5)

1. A transformation method of a remote control device of an oil transportation arm is characterized by comprising the following steps: the transformation method of the remote control device of the oil transportation arm comprises the following steps:
step 1: purchasing other models of remote control devices of the oil transportation arm according to requirements;
step 2: carrying out technical transformation on the remote control device of the oil transportation arm, and enabling a new remote control device to be integrated into an electric control system of the oil transportation arm;
and step 3: researching and mastering the working principle of an electrical control system of the oil transportation arm;
and 4, step 4: researching and mastering the working principles of a new oil transportation arm remote control device and an old oil transportation arm remote control device;
and 5: the input and output points of the new oil transportation arm remote control device are confirmed through experiments, which group of the output corresponds to each key needs to be distinguished, and data records of the experiments are made;
step 6: in order to ensure that the remote control device of the oil transportation arm can safely and reliably operate, a starting key is added when the remote controller is operated;
and 7: the working personnel can draw a wiring diagram under the condition of not influencing the original characteristics and functions of the oil transportation arm electric control system;
and 8: in the using process, the keys of the remote controller are required to keep the positions of the original functions, and the keys are adhered with functional labels;
and step 9: after the steps, field wiring and debugging are carried out;
in the step 7, the structures of the new oil transportation arm remote control device and the old oil transportation arm remote control device are numbered respectively, and the numbers of the structures are arranged in a table in a one-to-one correspondence manner, wherein I5.0, I5.1, I5.2, I5.3, I5.4, I5.5, I3.1, I3.6, I4.6, I4.7 and 24v +2 form a row, the structural labels of the corresponding new oil transportation arm remote control device and the old oil transportation arm remote control device form a row, the structural labels of the inner arm is tilted downwards, the inner arm is tilted upwards, the outer arm is extended, the outer arm is retracted, the horizontal left-turn is performed, the horizontal right-turn is performed, the alarm experiment is performed, the pump is stopped, the high-speed and low-speed are correspondingly performed with I5.0, I5.1, I5.2, I5.3, I5.4, I5.6, I4.6, I5.6, I4.6, I5.6, I5.1, I5.6, I4.6, I5.6, I4.6, I4.1 and the right-to the right-and low-to the right-arm is correspondingly, the right-to-arm to the corresponding to the inner arm to the corresponding to the lower arm is filled in the lower arm to the lower arm is performed, the lower arm and the lower arm to the lower arm is performed, the lower arm to the lower arm is performed, the third row is performed, the lower arm and the third row is performed, the lower arm is performed, the third row is performed, the lower arm is performed one-arm is performed, the lower arm is performed, the, 11. 15, 19 and 8, thereby completing the drawing of the wiring diagram;
in step 9, connecting lines on the oil transfer arm remote control device are wired, so that the oil transfer arm remote control device is installed completely, then the inner arm is tilted downwards, the inner arm is tilted upwards, the outer arm is extended, the outer arm is retracted, the horizontal left turn is performed, the horizontal right turn is performed, an alarm experiment is performed, the pump is stopped, the high speed is performed, the low speed is performed, the AUX2 is pressed one by one, whether each key can be started completely or not and the operation of the remote control oil transfer arm is debugged, if the inner arm is tilted downwards, the inner arm is tilted upwards, the outer arm is extended, the outer arm is retracted, the horizontal left turn is performed, the horizontal right turn is performed, the alarm experiment is performed, the pump is stopped, the high speed is performed, the low speed is performed, and each key of the AUX2 can normally perform the remote control on the oil transfer arm in a normal manner, the reformation is completed, and if one or more keys cannot normally perform the remote control on the oil transfer arm in a normal manner, the reformation and the reformation is performed.
2. The method for modifying a remote control unit for an oil transfer arm as claimed in claim 1, wherein: and in the step 2, the oil transportation arm remote control device is technically transformed, the shell of the oil transportation arm remote control device is opened, and then the structure in the new remote control device is replaced, so that the oil transportation arm electrical control system comprises a remote control system which is shared by the new remote control device and the old remote control device.
3. The method for modifying a remote control unit for an oil transfer arm as claimed in claim 1, wherein: the concrete operation of recording the experimental data in the step 5 is as follows: and enumerating each group of keys and the input and output points in a one-to-one correspondence manner, and recording input and output data in detail in the experimental process.
4. The method for modifying a remote control unit for an oil transfer arm as claimed in claim 1, wherein: and step 6, adding a starting key, wherein the specific position of the starting key is positioned at the lower left corner of the whole oil transportation arm remote control device, and the color of the starting key is different from the colors of other keys.
5. The method for modifying a remote control unit for an oil transfer arm as claimed in claim 1, wherein: the step 8 of pasting the functional label on the key comprises the following steps:
step (1): coating transparent glue on the front side of the functional label, and coating the inner surface of the transparent key with the glue;
step (2): tightly attaching the functional label to the inner surface of the functional label;
and (3): after the glue is dried, the key is clamped with the remote controller body and connected with the remote controller body through the rubber buffer cushion.
CN201911351913.7A 2019-12-25 2019-12-25 Transformation method of remote control device of oil transportation arm Active CN110937563B (en)

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CN204143617U (en) * 2014-09-05 2015-02-04 武汉钢铁(集团)公司 A kind of Digiplex
CN110465032A (en) * 2019-07-18 2019-11-19 湛江港石化码头有限责任公司 A kind of PLC control method of harbour fire monitor remote control device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101297249A (en) * 2005-06-08 2008-10-29 布鲁克斯自动化公司 Scalable motion control system
CN203224745U (en) * 2013-05-03 2013-10-02 天津昊知晟电子科技有限公司 Modularized remote control intelligent electric actuating controller
CN204143617U (en) * 2014-09-05 2015-02-04 武汉钢铁(集团)公司 A kind of Digiplex
CN110465032A (en) * 2019-07-18 2019-11-19 湛江港石化码头有限责任公司 A kind of PLC control method of harbour fire monitor remote control device

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