Disclosure of Invention
Aiming at the problem of helping the weight reduction of the airplane, the invention provides an integrated all-composite material connecting rod structure.
The invention discloses an integrated all-composite material connecting rod structure which comprises two composite material joints 1 and a composite material barrel body 2, wherein the two composite material joints 1 are respectively connected with two ends of the composite material barrel body 2, and the two composite material joints and the composite material barrel body 2 are of an integrated structure.
Preferably, each composite material joint 1 comprises two composite material lugs 1-1 and a composite material connecting structure 1-2, the two composite material lugs 1-1 are arranged at the head end of the composite material connecting structure 1-2, the tail ends of the composite material connecting structures 1-2 of the two composite material joints 1 are respectively and integrally connected with the two end parts of the composite material barrel body 2, and the size of each composite material lug 1-1 needs to meet the requirement on rigidity when bearing load.
Preferably, the opposite surfaces of the two metal connecting structures 1-2 of one composite material joint 1 in the two composite material joints 1 are convex cambered surfaces;
the opposite surfaces of the two metal connecting structures 1-2 of the other composite material joint 1 in the two composite material joints 1 are inclined planes, and the bottom ends of the two metal connecting structures 1-2 form an included angle.
Preferably, the ply angle of the composite material barrel is +/-10 degrees.
The invention has the advantages that the structure of the full composite material is adopted, the weight of the structure body is greatly reduced, the structure efficiency is improved, the structure is integrally formed, and the connection between the cylinder body and the joint is avoided, so that the phenomenon of local stress concentration is not easy to generate in loading.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
The invention discloses an integrated all-composite material connecting rod structure which comprises two composite material joints 1 and a composite material barrel body 2, wherein the two composite material joints 1 are respectively connected with two ends of the composite material barrel body 2, and the two composite material joints and the composite material barrel body 2 are of an integrated structure.
Preferably, as shown in fig. 2, each composite material joint 1 comprises two composite material lugs 1-1 and a composite material connecting structure 1-2, the two composite material lugs 1-1 are arranged at the head end of the composite material connecting structure 1-2, the tail ends of the composite material connecting structures 1-2 of the two composite material joints 1 are respectively and integrally connected with the two end parts of the composite material barrel 2, and the size of the composite material lug 1-1 needs to meet the requirement of rigidity when bearing load.
Preferably, the opposite surfaces of the two metal connecting structures 1-2 of one of the two composite material joints 1 are convex cambered surfaces, as shown in fig. 3;
the opposite surfaces of the two metal connecting structures 1-2 of the other composite material joint 1 in the two composite material joints 1 are inclined planes, and the bottom ends of the two metal connecting structures 1-2 form an included angle, as shown in fig. 4.
Preferably, the ply angle of the composite material barrel is +/-10 degrees.
Under the condition of meeting the realizability of design and process, the barrel body and the joint of the embodiment are both made of composite materials, namely the composite material integrated structure is shown in figure 1. The scheme of the embodiment has no reference to engineering application structures, so that the design scheme has general feasibility. The composite material connecting rod structure is modeled by applying CATIA software, and the strength of the model can be analyzed by adopting Abaqus software. The two kinds of software are widely applied to finite element simulation design, and the error between the two kinds of software and a test result is small. The structural design becomes visual by adopting a simulation method, and the obtained calculation result is more consistent with the real situation, so that the manufacturing cost is reduced to the maximum extent, and the precision of the designed product is improved. The CATIA and Abaqus software functions completely meet the design requirements of the connecting rod structure, and the maturity is high.
The structure of the embodiment is integrally formed, and the connection between the cylinder body and the joint is avoided, so that the phenomenon of local stress concentration is not easy to generate in loading. However, since the tabs of the joint are of composite material construction, the structural stiffness at the tabs is weaker when subjected to loads compared to metal constructions, requiring increased tab size to meet the stiffness requirements.
The structure of this embodiment can be in MTS2500KN electro-hydraulic servo test go up tensile and compression test, but when the testpieces were installed, need design anchor clamps and connect combined material connecting rod tip and testing machine to guarantee the stability of structure.
Since the structure of the present embodiment is formed by integrally molding the composite material, when a test piece is damaged in a small area during use, the test piece can be repaired by referring to the aircraft structure repair manual SRM, the aircraft maintenance manual AMM, the component repair manual CMM, and the like. Because the structure has no joint, the damage area is small in the loading process, and the maintainability is good.
The technical scheme is feasible, but a large number of dies and tools are needed for ensuring the quality, and the related auxiliary cost is high. Meanwhile, multiple sets of guarantee dies and tools such as multi-axial discontinuous winding, female and male die pressurization curing, high-precision positioning tools and the like are needed, the processing is complex, the cost is high, the product performance is fully exerted, and the performance is highest.
The scheme of the embodiment needs multi-axial winding and high-pressure pressurization curing, so that a large multi-axial winding laying device and a large press are needed, the number of processes is increased by two compared with other schemes in the single-piece manufacturing operation cost, and the manufacturing cost is expected to be increased by 50%. The precision is guaranteed to main explorator during the assembly, and the degree of difficulty is lower. When this structure of multiaxial winding, need two location centre gripping frocks, inserts, whole solidification and interior support piece are processed respectively to three sets of negative and positive whole mould, still need interior inserts location high-precision frock in addition.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims. It should be understood that features described in different dependent claims and herein may be combined in ways different from those described in the original claims. It is also to be understood that features described in connection with individual embodiments may be used in other described embodiments.