CN110934165B

CN110934165B - Dough sheet forming device

Info

Publication number: CN110934165B
Application number: CN201911405109.2A
Authority: CN
Inventors: 李坤宇
Original assignee: Anhui Ransheng Food Co ltd
Current assignee: Anhui Ransheng Food Co ltd
Priority date: 2019-12-30
Filing date: 2019-12-30
Publication date: 2021-07-02
Anticipated expiration: 2039-12-30
Also published as: CN110934165A

Abstract

The invention relates to the technical field of noodle leaf forming and processing equipment, in particular to a noodle leaf forming device, which comprises a profiling mechanism, a first conveying mechanism and a top bracing mechanism, wherein the first conveying mechanism comprises a first support, a rotating shaft and a first conveying belt; the top bracing mechanism comprises a second bracket, a second conveying belt, a top bracing assembly and a first track; the slicing mechanism comprises a third support, a third conveying belt, slicing components and a second track, wherein the slicing components are arranged on the third conveying belt along the surface array of the third conveying belt; the second conveying mechanism is arranged at the output end of the top support mechanism; according to the invention, the jacking component moves along the track of the first track and extends into the through hole to form a bearing interval, the slicing component moves along the track of the second track to cut the dough leaves, and the jacking component bears the cut dough leaves and moves downwards to collect the dough leaves, so that the separation of the cut dough leaves and the rim charge is realized, manual sorting is not needed, and the labor intensity is reduced.

Description

Dough sheet forming device

Technical Field

The invention relates to the technical field of dough sheet forming and processing equipment, in particular to a dough sheet forming device.

Background

The wheaten food accounts for a large proportion in people's life, the requirement of people's wheaten food products is higher and higher along with the improvement of people's living standard, the existing wrapper processing adopts an automatic machine to produce, but still there are various problems in the production process, for example, in wrapper shaping and subsequent slicing process, adopt the cutter to cut out the required wrapper shape on whole shaping wrapper, the cut-out dough leaf adopts the form of freely dropping to drop again on the wrapper conveyer belt along with the rim charge moves together, when the conveyer terminal collects the rim charge, the cut-out dough leaf freely drops to the collection box and collects concentratedly, can take out the cut-out dough leaf when the rim charge is collected like this, still need manual letter sorting, greatly increased intensity of labour.

The invention discloses an automatic dumpling wrapper slicing device in an invention patent with the application number of CN201711398773.X, which is characterized in that: the dumpling wrapper slicing device consists of a rack, a pressing panel, a working panel, a control switch arranged on the rack and a rotary slicing device; the working panel is arranged at the top of the frame, the frame is provided with two extension legs in front of the working panel, and one end of the pressing panel is hinged between the two extension legs; the other end of the pressing panel is connected with the lock catch of the frame, the working panel is provided with two or more notches, and the frame below the working panel is provided with a rotary slicing device; and (4) slicing dumpling wrappers by using a rotary slicing device.

However, in the practical application process of the invention, the dough pressing plate needs to cover the dough sheets, the dough sheets are extruded and thinned, the formed dough sheets are affected, the laminated dough sheets are easy to stick together to form defective products, and the formed dough sheets still need to be manually processed, so that the labor intensity cannot be reduced.

Disclosure of Invention

In order to solve the problems, the invention provides a noodle forming device, a top support assembly moves along the track of a first track and extends into a through hole to form a bearing interval, a slicing assembly moves along the track of a second track to cut a noodle skin, and the top support assembly bears the cut noodle leaves and moves downwards to collect the noodle skin.

In order to achieve the purpose, the invention provides the following technical scheme:

a dough leaf forming device comprises a profiling mechanism and a first conveying mechanism arranged at the output end of the profiling mechanism, wherein the first conveying mechanism comprises a first support, a rotating shaft and a first conveying belt, the first support points to the output end of the profiling mechanism, the two rotating shafts are respectively and rotatably arranged at two ends of the first support, the first conveying belt is sleeved outside the two rotating shafts and used for receiving and conveying dough sheets in the profiling mechanism, and through holes are formed in the first conveying belt along the conveying direction of the first conveying belt in an array manner; it still includes:

the jacking mechanism is arranged inside the first conveying belt along the conveying direction of the first conveying mechanism and is positioned between the two rotating shafts, the jacking mechanism comprises a second support, a second conveying belt, a jacking assembly and a first rail, the conveying direction of the second conveying belt is consistent with the conveying direction of the first conveying belt, the jacking assembly is arranged on the second conveying belt along the surface array of the second conveying belt and is matched with the through holes, and the first rail is arranged on the second support and can be matched with the jacking assembly;

the slicing mechanism is positioned above the first conveying mechanism and comprises a third support, a third conveying belt, slicing components and a second rail, the third support is arranged on the second support, the conveying direction of the third conveying belt is opposite to that of the first conveying belt, the slicing components are arranged on the third conveying belt along the surface array of the third conveying belt and are in one-to-one correspondence with the top bracing components, and the second rail is arranged on the third support and can be matched with the slicing components; and

and the second conveying mechanism is arranged at the output end of the top support mechanism and used for receiving the cut dough leaves.

As a refinement, the conveying speeds of the first conveyor belt, the second conveyor belt and the third conveyor belt are the same.

As an improvement, the first conveying mechanism is provided with baffle plates on two sides along the conveying direction.

As an improvement, the top bracing assembly comprises:

the first supporting piece is slidably arranged on the conveying surface of the second conveying belt, one end of the first supporting piece can be abutted against the surface of the first track, the first supporting piece moves along the track of the first track to realize vertical sliding, and a first lug is arranged in the middle of the first supporting piece;

the first top supporting block is arranged at the other end of the first top supporting piece, the shape of the first top supporting block is matched with that of the through hole, and the first top supporting block can extend into the through hole, so that the surface of the first top supporting block and the conveying surface of the second conveying belt are positioned on the same horizontal plane and used for bearing a dough cover; and

the first spring is sleeved outside the first supporting piece and is connected with the first lug and the second conveying belt.

As an improvement, the slicing assembly comprises:

the second supporting piece is slidably arranged on the conveying surface of the third conveying belt, one end of the second supporting piece can be abutted against the surface of the second rail and moves along the track of the second rail to realize vertical sliding, and a second lug is arranged in the middle of the second supporting piece;

the second jacking block is arranged at the other end of the second jacking piece, and a cutter is arranged on the surface of the second jacking block; and

and the second spring is sleeved outside the second top supporting piece and is connected with the second lug and the third conveying belt.

As an improvement, the end parts of the first supporting piece and the second supporting piece are both arranged in a circular arc shape.

As an improvement, when the second top supporting piece moves to the lowest position along the track of the second track, the cutter is arranged in an interference manner with the surface of the first top supporting block.

As an improvement, the shape of the area formed by the cutter is matched with the shape of the first jacking block.

As an improvement, a protrusion is arranged on the rotating shaft at the output end of the top support mechanism, the protrusion is fixedly arranged on the first support, and the protrusion and the end part of the first top support can be arranged in a propping manner.

As an improvement, the output end of the first conveying mechanism is provided with a collecting box.

The invention has the beneficial effects that:

(1) according to the invention, the jacking component moves along the track of the first track and extends into the through hole to form a bearing interval, the slicing component moves along the track of the second track to cut dough sheets, and the jacking component bears the cut dough sheets and moves downwards to collect the dough sheets, so that the separation of the cut dough sheets and the rim charge is realized, manual sorting is not needed, and the labor intensity is reduced;

(2) according to the rotary type cutting knife, the rotary type cutting knife replaces a traditional drum type cutting knife, so that the phenomenon that the edge materials with viscosity are clamped into the cutting knife or a cutting knife roller to influence the normal work of the cutting knife is well prevented, the machine is stopped to clean the edge materials, and the production efficiency is influenced;

(3) according to the invention, the protrusion is arranged on the rotating shaft at the output end of the jacking mechanism, so that when a jacking assembly bearing a dough sheet passes through the protrusion, the jacking piece is abutted against the protrusion to form small-amplitude vibration, and a sticky dough sheet can be separated from the jacking block, so that the dough sheet is prevented from being stuck on the jacking block, and the production is influenced;

in conclusion, the invention has the advantages of simple structure, reduced labor force, improved production efficiency and the like.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic structural diagram of a first conveying mechanism according to the present invention;

FIG. 3 is a schematic structural view of a jacking mechanism according to the present invention;

FIG. 4 is a schematic structural view of a slicing mechanism according to the present invention;

FIG. 5 is a schematic view of a top brace assembly of the present invention;

FIG. 6 is a schematic view of the construction of the slicer assembly of the present invention;

FIG. 7 is a schematic view of the first top support member and the first rail of the present invention;

FIG. 8 is a schematic view of the second top support member and the second rail of the present invention;

FIG. 9 is a schematic view of the top support member and the protrusion of the present invention;

FIG. 10 is a schematic view of a dough sheet conveying state of the present invention;

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Example (b):

as shown in fig. 1, 2, 3 and 4, a dough forming apparatus includes a profiling mechanism 1 and a first conveying mechanism 2 disposed at an output end of the profiling mechanism 1, the first conveying mechanism 2 includes a first support 21, two rotating shafts 22 and a first conveying belt 23, the first support 21 points to the output end of the profiling mechanism 1, the two rotating shafts 22 are respectively rotatably disposed at two ends of the first support 21, the first conveying belt 23 is sleeved outside the two rotating shafts 22 and receives and conveys a dough sheet 10 in the profiling mechanism 1, and through holes 231 are disposed in the first conveying belt 23 along a conveying direction array thereof; it still includes:

the jacking mechanism 3 is arranged inside the first conveying belt 23 along the conveying direction of the first conveying mechanism 2 and is positioned between the two rotating shafts 22, the jacking mechanism 3 comprises a second support 31, a second conveying belt 32, a jacking component 33 and a first rail 34, the conveying direction of the second conveying belt 32 is consistent with the conveying direction of the first conveying belt 23, the jacking components 33 are arranged on the second conveying belt 32 along the surface array of the second conveying belt 32 and are matched with the through holes 231, and the first rail 34 is arranged on the second support 31 and can be matched with the jacking component 33;

the slicing mechanism 4 is located above the first conveying mechanism 2, the slicing mechanism 4 includes a third support 41, a third conveyor belt 42, a slicing assembly 43 and a second rail 44, the third support 41 is disposed on the second support 31, the conveying direction of the third conveyor belt 42 is opposite to that of the first conveyor belt 23, the slicing assemblies 43 are disposed on the third conveyor belt 42 along the surface array of the third conveyor belt 42 and are disposed in one-to-one correspondence with the top bracing assemblies 33, and the second rail 44 is disposed on the third support 41 and is fittable with the slicing assembly 43; and

and the second conveying mechanism 5 is arranged at the output end of the top support mechanism 3, and is used for receiving the cut dough leaves 10.

It should be noted that different wrapper requirements are realized by changing the shapes of the through hole, the first jacking block and the cutter.

Wherein the conveying speeds of the first conveyor belt 23, the second conveyor belt 32 and the third conveyor belt 42 are the same; thereby ensuring the cooperation between the first jacking block and the cutter.

It should be noted that, baffles 24 are arranged on both sides of the first conveying mechanism 2 along the conveying direction thereof, and the baffles are arranged to prevent the whole formed dough sheet from shifting during the conveying process.

Further, as shown in fig. 5, the top bracing assembly 33 includes:

a first supporting member 331, wherein the first supporting member 331 is slidably disposed on the conveying surface of the second conveyor belt 32, an end portion of the first supporting member 331 and the surface of the first rail 34 are disposed in an abutting manner, and the first supporting member 331 moves along the track of the first rail 34 to slide up and down, and a first protrusion 3311 is disposed in the middle portion of the first supporting member 331;

the first supporting block 332 is arranged at the other end of the first supporting piece 331, the shape of the first supporting block 332 is matched with the shape of the through hole 231, and the first supporting block 332 can extend into the through hole 231, so that the surface of the first supporting block 332 and the conveying surface of the second conveying belt 32 are positioned on the same horizontal plane and used for bearing the dough cover 10; and

the first spring 333 is sleeved outside the first top support member 331, and connects the first protrusion 3311 and the second conveyor belt 32.

Further, as shown in fig. 6, the slicing assembly 43 includes:

the second top support 431 is slidably disposed on the conveying surface of the third conveyor belt 42, one end of the second top support 431 may be disposed in contact with the surface of the second rail 44, and moves along the track of the second rail 44 to slide up and down, and a second protrusion 4311 is disposed in the middle of the second top support 431;

a second top supporting block 432, wherein the second top supporting block 432 is arranged at the other end of the second top supporting piece 431, and a cutter 433 is arranged on the surface of the second top supporting block 432; and

a second spring 434, wherein the second spring 434 is sleeved outside the second top support 431 and connects the second protrusion 4311 and the third conveyor belt 42.

The ends of the first top-supporting member 331 and the second top-supporting member 431 are both arc-shaped.

It should be noted that the arc-shaped configuration is used to reduce the friction between the top support member and the rail, thereby improving the service life of the top support member.

And, when the second top bracket 431 moves to the lowest position along the track of the second rail 44, the cutter 433 is disposed to interfere with the surface of the first top bracket 332.

It should be noted that the shape of the region formed by the cutting knife 433 is matched with the shape of the first top supporting block 332.

Further, a protrusion 35 is disposed on the rotation shaft of the output end of the top supporting mechanism 3, the protrusion 35 is fixedly disposed on the first bracket 21, and the protrusion and the end of the first top supporting member 331 can be abutted.

Further, the output end of the first conveying mechanism 2 is provided with a collecting box 6.

It should be noted that, the protrusion is arranged on the rotating shaft at the output end of the top supporting mechanism, so that the top assembly bearing the dough sheet is in conflict with the protrusion when protruding, small-amplitude vibration is formed, the dough sheet with viscosity can be separated from the top supporting block, and the dough sheet is prevented from being stuck on the top supporting block.

The working process is as follows:

as shown in fig. 7, 8, 9 and 10, the profiling mechanism 1 presses the dough slurry into a whole sheet of dough 101 with a consistent thickness and meeting the requirement, and then the whole sheet of dough is conveyed to the first conveyor belt 23 on the first conveyor mechanism 2, during the conveying process, the end of the first supporting member 331 moves along the track of the first rail 34 so as to slide upwards, the first supporting block 332 is arranged in cooperation with the through hole 231 so that the surface of the first supporting block 332 and the conveying surface of the first conveyor belt 23 are on the same horizontal plane and keep continuing conveying, the end of the second supporting member 431 moves along the track of the second rail 44 so as to move downwards, the cutter cuts off the required dough from the whole sheet of dough, the first supporting block 332 bears the cut dough leaves to move downwards so that the cut dough leaves 10 are separated from the rim charge, and the second supporting member 431 returns to the original position, the first supporting block 332 is configured to roll up the cut dough leaves 10 until the end of the first supporting block is abutted against the protrusion 35, the vibration of small amplitude is generated, so that the cut dough leaves 10 are separated from the first supporting blocks 332 and prevented from being stuck on the first supporting blocks 332, the cut dough leaves fall onto the second conveying mechanism 5 and are conveyed to the next procedure or a packing station for packing, and the rim charge is conveyed to the collecting box 6 for recycling.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. A dough sheet forming device comprises a profiling mechanism (1) and a first conveying mechanism (2) arranged at the output end of the profiling mechanism (1), wherein the first conveying mechanism (2) comprises a first support (21), two rotating shafts (22) and a first conveying belt (23), the first support (21) points to the output end of the profiling mechanism (1), the two rotating shafts (22) are respectively and rotatably arranged at two ends of the first support (21), the first conveying belt (23) is sleeved outside the two rotating shafts (22) and is used for receiving and taking dough sheets (101) in the profiling mechanism (1) and conveying the dough sheets, through holes (231) are formed in the first conveying belt (23) along the conveying direction array of the first conveying belt, the dough sheet forming device further comprises a jacking mechanism (3) arranged in the first conveying belt (23) along the conveying direction of the first conveying mechanism (2) and a slicing mechanism (4) located above the first conveying mechanism (2), the device is characterized by further comprising a second conveying mechanism (5) arranged at the output end of the top bracing mechanism (3), wherein the second conveying mechanism (5) is used for receiving the cut dough leaves;

the jacking mechanism (3) is positioned between the two rotating shafts (22), the jacking mechanism (3) comprises a second support (31), a second conveying belt (32), a jacking component (33) and a first track (34), the conveying direction of the second conveying belt (32) is consistent with the conveying direction of the first conveying belt (23), the jacking component (33) is arranged on the second conveying belt (32) along the surface array of the second conveying belt (32) and matched with the through hole (231), and the first track (34) is arranged on the second support (31) and matched with the jacking component (33);

the slicing mechanism (4) comprises a third support (41), a third conveying belt (42), a slicing assembly (43) and a second rail (44), wherein the third support (41) is arranged on the second support (31), the third conveying belt (42) is opposite to the conveying direction of the first conveying belt (23), the slicing assembly (43) is arranged on the third conveying belt (42) along the surface array of the third conveying belt (42) and is in one-to-one correspondence with the top support assemblies (33), and the second rail (44) is arranged on the third support (41) and can be matched with the slicing assembly (43).

2. A dough forming apparatus according to claim 1, wherein the first conveyor belt (23), the second conveyor belt (32) and the third conveyor belt (42) are transported at the same speed.

3. A dough forming apparatus according to claim 1, wherein the first conveying means (2) is provided with baffles (24) on both sides in its conveying direction.

4. A dough forming apparatus according to claim 1, wherein the top bracing assembly (33) comprises:

the first supporting piece (331) is slidably arranged on the conveying surface of the second conveying belt (32), one end of the first supporting piece (331) can be abutted against the surface of the first rail (34), the first supporting piece moves along the track of the first rail (34) to realize up-and-down sliding, and a first bump (3311) is arranged in the middle of the first supporting piece (331);

the first jacking block (332) is arranged at the other end of the first jacking piece (331), the shape of the first jacking block (332) is matched with that of the through hole (231), and the first jacking block (332) can extend into the through hole (231) so that the surface of the first jacking block (332) and the conveying surface of the second conveying belt (32) are positioned on the same horizontal plane and used for bearing surface blades; and

the first spring (333), the first spring (333) is set up in the first top support piece (331) outside, it connects the first lug (3311) and the second conveyer belt (32).

5. A dough forming apparatus according to claim 4, wherein said slicer assembly (43) comprises:

the second top support piece (431) is slidably arranged on the conveying surface of the third conveying belt (42), one end of the second top support piece (431) can be abutted against the surface of the second rail (44), the second top support piece moves along the track of the second rail (44) to realize up-and-down sliding, and a second bump (4311) is arranged in the middle of the second top support piece (431);

the second jacking block (432) is arranged at the other end of the second jacking piece (431), and a cutter (433) is arranged on the surface of the second jacking block (432); and

a second spring (434), wherein the second spring (434) is sleeved outside the second top support (431) and connects the second bump (4311) and the third conveyor belt (42).

6. A dough blade forming apparatus according to claim 5, wherein the ends of the first top support (331) and the second top support (431) are arranged in a circular arc shape.

7. A dough forming apparatus according to claim 6, wherein said cutter (433) is arranged to abut against the surface of said first supporting block (332) when said second supporting member (431) moves to the lowest position along the trajectory of said second track (44).

8. A dough forming apparatus according to claim 7, wherein said cutter (433) is shaped to fit the profile of said first supporting block (332).

9. A dough blade forming apparatus according to claim 4, wherein a protrusion (35) is sleeved on the rotation shaft of the output end of the supporting mechanism (3), the protrusion (35) is fixedly arranged on the second bracket (31) and can be abutted against the end of the first supporting member (331).

10. A dough forming apparatus according to claim 1, wherein the output end of the first conveyor means (2) is provided with a collection box (6).