CN110929149A - Industrial equipment fault maintenance recommendation method and system - Google Patents
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Abstract
The invention discloses a method and a system for recommending fault maintenance of industrial equipment, wherein the method comprises the following steps of S1: training a fault entity and type classifier in a basic maintenance knowledge map to classify maintenance classes; s2: acquiring the problem of equipment failure; s3: extracting key words from the fault description input by the user to generate fault items; s4: and sorting out historical fault cases closest to the content of the fault items from the basic maintenance knowledge graph by utilizing machine sequencing, and recommending the maintenance decisions of the cases to the equipment point management personnel. The invention carries out natural language processing on the fault input by the maintenance personnel, inputs the fault into the classification model of iterative training for scoring, selects the historical maintenance records with high similarity and close scores in sequence, and recommends the maintenance scheme corresponding to the historical maintenance records to the maintenance personnel, so that the maintenance personnel work more quickly and conveniently, and quickly makes maintenance decision measures when encountering familiar faults.
Description
Technical Field
The invention relates to the field of fault maintenance of industrial equipment, in particular to a fault maintenance recommendation method and system for the industrial equipment.
Background
The industrial manufacturing industry internet is a key infrastructure for linking industrial whole systems, industrial whole chains and value whole chains and supporting industrial intelligent development. The global industry is advancing a brand new era of internet of things, and the demand for improving the automation of various operation processes is increasing.
The industrial equipment network is complicated, the equipment is thousands of, and once a fault occurs, the operation of the whole industrial equipment network is influenced if the fault is not processed in time.
In the equipment maintenance and guarantee process of the industrial manufacturing industry, a large amount of data such as equipment maintenance records, fault cases and the like can be generated, and certain maintenance specifications and maintenance standards are referred to when various equipment is operated and detected. Much value information is contained in these repair history data and specification standards. The information can effectively promote the maintenance work of the basic guarantee department, can provide information reference for decision-making personnel, and improves the efficiency and the accuracy of equipment maintenance guarantee.
Disclosure of Invention
The invention provides a method and a system for recommending fault maintenance of industrial equipment, which can accelerate the process of equipment maintenance, provide simple and convenient means for industrial equipment maintenance personnel and improve the problem of maintenance management in the industrial equipment.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a method for recommending fault maintenance of industrial equipment comprises the following steps:
s1: training a fault entity and type classifier in a basic maintenance knowledge map to classify maintenance classes;
s2: acquiring the problem of equipment failure;
s3: extracting key words from the fault description input by the user to generate fault items;
s4: and sorting out historical fault cases closest to the content of the fault items from the basic maintenance knowledge graph by utilizing machine sequencing, and recommending the maintenance decisions of the cases to the equipment point management personnel.
Preferably, step S1 includes the steps of:
s1.1: in the basic maintenance knowledge map, firstly, the part of speech of a fault item in the maintenance items is labeled, then named entity recognition is carried out, and a data set is automatically labeled to generate a corpus;
s1.2: in the corpus, word embedding vector w ═ w is obtained by inputting word2vector with sentence as large unit and word as small unit1,w2,…,wnWhere n is the length of the sentence;
s1.3: inputting the word embedding vector w into a Bi-LSTM network, and outputting to obtain a word vector representation x, wherein x is { x }1,x2,…,xn}；
S1.4: the vocabulary vector representation output by the Bi-LSTM network is input into the attention network, and the vocabulary vector output by the attention network is combined with the feature vectors of other words to form w ═ w1′,w2′,…,wn′}；
S1.5: and inputting w' into a softmax layer of the output layer to obtain a classification result, and mapping the output of a plurality of neurons into a (0,1) interval by the softmax layer to perform multi-classification.
Preferably, the fault entry is tagged with part-of-speech in step S1.1 using the chinese NLP named entity recognition sequence tagging tool YEDDA.
Preferably, YEDDA in step S1.1 makes use of CRF for named entity recognition.
Preferably, in step S1.1 a BIO or BMES annotation system is selected.
Preferably, in step S1.4, the calculation formula of the attention network is as follows:
za＝a⊙z
Preferably, the method for generating the fault search in step S3 adopts generation of a lexical dependency tree, and specifically includes the following steps:
s3.1: performing word segmentation and part-of-speech tagging on the equipment fault problem input by a user by using Stanford CoreNLP;
s3.2: and generating a minimum spanning tree by using a Prim algorithm, converting the minimum spanning tree into CoNLL format output, and displaying by using a visualization tool.
Preferably, step S4 specifically includes the following steps:
s4.1: inputting the natural language query sentence S of the equipment failure problem processed into the vocabulary language dependency tree into a failure entity and type classifier of S1 to obtain a category to which the preliminary belongs and a failure entity set which is corresponding to the category and possibly belongs to the same category, wherein the category to which the preliminary belongs and the failure entity set which is possibly belongs to the same category jointly form a set e;
s4.2: converting the s and the set e into a Vector form through a Term Vector layer, inputting the Vector form into a multilayer nonlinear perceptron network, and outputting a low-dimensional Vector containing semantic information;
s4.3: and calculating cosine similarity of the s and the set e, normalizing by using softmax to obtain a unit in the set e which is most matched with the sentence s, and outputting historical maintenance operation data of the fault entity corresponding to the s to a user.
Preferably, the calculation formula of the cosine similarity in step S4.3 is as follows:
wherein A is A1,A2,A3,…,AnVector representing the problem of equipment failure, B ═ B1,B2,B3,…,BnThe vector corresponding to any category in the set e is represented, and cos (theta) represents cosine similarity.
An industrial equipment troubleshooting recommendation system comprising:
a basic maintenance knowledge graph module that classifies maintenance classes using a fault entity and type classifier;
the visual interface module provides a perfect visual interface, and equipment maintenance personnel input equipment fault problems through the visual interface module and acquire maintenance decision recommendation from the visual interface module;
the fault analysis and storage module extracts key words from fault description input by a user and generates a fault search query;
and the maintenance decision recommendation module selects the historical fault case closest to the fault item content from the basic maintenance knowledge graph and recommends the maintenance decision of the case to the equipment point management personnel.
Compared with the prior art, the technical scheme of the invention has the beneficial effects that:
the invention carries out natural language processing on the fault input by the maintenance personnel, inputs the fault into the classification model of iterative training for scoring, selects the historical maintenance records with high similarity and close scoring in sequence, recommends the maintenance scheme corresponding to the historical maintenance records to the maintenance personnel, and combines the input fault with the existing historical maintenance records by adopting the learning sequencing iterative training process, so that the working efficiency of the maintenance personnel is faster and more convenient, and the maintenance decision-making measures are quickly made when the familiar fault is met.
Drawings
FIG. 1 is a schematic flow chart of the method of the present invention.
Fig. 2 is a schematic diagram of the system module connection according to the present invention.
FIG. 3 is a diagram illustrating an exemplary lexical dependency tree process.
FIG. 4 is a process diagram of a multi-layered nonlinear perceptron.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the patent;
for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product;
it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
Example 1
The embodiment provides a method for recommending fault maintenance of industrial equipment, as shown in fig. 1, which includes the following steps:
s1: training a fault entity and type classifier in a basic maintenance knowledge map to classify maintenance classes;
s2: acquiring the problem of equipment failure;
s3: extracting key words from the fault description input by the user to generate fault items;
s4: and sorting out historical fault cases closest to the content of the fault items from the basic maintenance knowledge graph by utilizing machine sequencing, and recommending the maintenance decisions of the cases to the equipment point management personnel.
Step S1 includes the following steps:
s1.1: in the basic maintenance knowledge map, firstly, the part of speech of a fault item in the maintenance items is labeled, then named entity recognition is carried out, and a data set is automatically labeled to generate a corpus;
s1.2: in the corpus, word embedding vector w ═ w is obtained by inputting word2vector with sentence as large unit and word as small unit1,w2,…,wnWhere n is a sentenceLength of (d);
s1.3: inputting the word embedding vector w into a Bi-LSTM network, and outputting to obtain a word vector representation x, wherein x is { x }1,x2,…,xn}；
S1.4: the vocabulary vector representation output by the Bi-LSTM network is input into the attention network, and the vocabulary vector output by the attention network is combined with the feature vectors of other words to form w ═ w1′,w2′,…,wn′}；
S1.5: and inputting w' into a softmax layer of the output layer to obtain a classification result, and mapping the output of a plurality of neurons into a (0,1) interval by the softmax layer to perform multi-classification.
In step S1.1, a part-of-speech is marked for the fault entry by using a Chinese NLP named entity recognition sequence marking tool YEDDA.
In step S1.1, YEDDA performs named entity recognition using CRF.
In step S1.1, a BIO or BMES annotation system is selected.
In step S1.4, the calculation formula of the attention network is as follows:
za＝a⊙z
The method for generating the fault search in the step S3 adopts the method for generating the lexical dependency tree, and specifically comprises the following steps:
s3.1: performing word segmentation and part-of-speech tagging on the equipment fault problem input by a user by using Stanford CoreNLP; for example, "what is the reason why door 2 of subway line 4 has failed", the participle and part-of-speech tagging become [ subway/n line four/nz, failure/v, reason/n ], because there is a virtual root in the dependency syntax tree, a virtual node is added to the dependency syntax tree, so there are four nodes in total: [ # # core # #/root, subway/n quarter line/nz, fault/v, cause/n ]; each node forms a directed edge with three others, 4 x 3-12 in total, and there are only 9.
S3.2: generating a minimum spanning tree by using a Prim algorithm, converting the minimum spanning tree into CoNLL format output, and displaying the CoNLL format output by using a visualization tool, as shown in FIG. 3;
step S4 is shown in fig. 4, and specifically includes the following steps:
s4.1: inputting the natural language query sentence S of the equipment failure problem processed into the vocabulary language dependency tree into a failure entity and type classifier of S1 to obtain a category to which the preliminary belongs and a failure entity set which is corresponding to the category and possibly belongs to the same category, wherein the category to which the preliminary belongs and the failure entity set which is possibly belongs to the same category jointly form a set e;
s4.2: converting the s and the set e into a Vector form through a Term Vector layer, inputting the Vector form into a multilayer nonlinear perceptron network, and outputting a low-dimensional Vector containing semantic information;
s4.3: and calculating cosine similarity of the s and the set e, normalizing by using softmax to obtain a unit in the set e which is most matched with the sentence s, and outputting historical maintenance operation data of the fault entity corresponding to the s to a user.
The formula for calculating the cosine similarity in step S4.3 is as follows:
wherein A is A1,A2,A3,…,AnVector representing the problem of equipment failure, B ═ B1,B2,B3,…,BnThe vector corresponding to any category in the set e is represented, and cos (theta) represents cosine similarity.
Example 2
The embodiment provides an industrial equipment malfunction repair recommendation system, as shown in fig. 2, including:
a basic maintenance knowledge graph module that classifies maintenance classes using a fault entity and type classifier;
the visual interface module provides a perfect visual interface, and equipment maintenance personnel input equipment fault problems through the visual interface module and acquire maintenance decision recommendation from the visual interface module;
the fault analysis and storage module extracts key words from fault description input by a user and generates a fault search query;
and the maintenance decision recommendation module selects the historical fault case closest to the fault item content from the basic maintenance knowledge graph and recommends the maintenance decision of the case to the equipment point management personnel.
The same or similar reference numerals correspond to the same or similar parts;
the terms describing positional relationships in the drawings are for illustrative purposes only and are not to be construed as limiting the patent;
it should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A method for recommending fault maintenance of industrial equipment is characterized by comprising the following steps:
s1: training a fault entity and type classifier in a basic maintenance knowledge map to classify maintenance classes;
s2: acquiring the problem of equipment failure;
s3: extracting key words from the fault description input by the user to generate fault items;
s4: and sorting out historical fault cases closest to the content of the fault items from the basic maintenance knowledge graph by utilizing machine sequencing, and recommending the maintenance decisions of the cases to the equipment point management personnel.
2. The industrial equipment troubleshooting recommendation method of claim 1 wherein step S1 includes the steps of:
s1.1: in the basic maintenance knowledge map, firstly, the part of speech of a fault item in the maintenance items is labeled, then named entity recognition is carried out, and a data set is automatically labeled to generate a corpus;
s1.2: in the corpus, word embedding vector w ═ w is obtained by inputting word2vector with sentence as large unit and word as small unit1，w2，...，wnWhere n is the length of the sentence;
s1.3: inputting the word embedding vector w into a Bi-LSTM network, and outputting to obtain a word vector representation x, wherein x is { x }1，x2，...，xn}；
S1.4: the vocabulary vector representation output by the Bi-LSTM network is input into the attention network, and the vocabulary vector output by the attention network is combined with the feature vectors of other words to form w ═ w1′，w2′，...，wn′}；
S1.5: and inputting w' into a sofimax layer of the output layer to obtain a classification result, and mapping the output of a plurality of neurons into a (0,1) interval by the sofimax layer to perform multi-classification.
3. The industrial equipment fault repair recommendation method according to claim 2, characterized in that in step S1.1, the part-of-speech is tagged to the fault entry by using chinese NLP named entity recognition sequence tagging tool YEDDA.
4. The industrial equipment troubleshooting recommendation method of claim 2 wherein YEDDA in step S1.1 utilizes CRF for named entity identification.
5. The method for recommending industrial equipment troubleshooting according to claim 2 wherein in step S1.1 a BIO or BMES labeling system is selected.
6. The method for recommending the trouble shooting of industrial equipment according to claim 2, wherein in step S1.4, the calculation formula of the attention network is as follows:
za＝a⊙z
7. The method for recommending fault maintenance of industrial equipment according to claim 1, wherein the method for generating fault search in step S3 adopts generation of lexical dependency tree, and specifically comprises the following steps:
s3.1: performing word segmentation and part-of-speech tagging on the equipment fault problem input by a user by using Stanford CoreNLP;
s3.2: and generating a minimum spanning tree by using a Prim algorithm, converting the minimum spanning tree into CoNLL format output, and displaying by using a visualization tool.
8. The method for recommending the trouble shooting of industrial equipment according to claim 6, wherein step S4 specifically comprises the following steps:
s4.1: inputting the natural language query sentence S of the equipment failure problem processed into the vocabulary language dependency tree into a failure entity and type classifier of S1 to obtain a category to which the preliminary belongs and a failure entity set which is corresponding to the category and possibly belongs to the same category, wherein the category to which the preliminary belongs and the failure entity set which is possibly belongs to the same category jointly form a set e;
s4.2: converting the s and the set e into a Vector form through a Term Vector layer, inputting the Vector form into a multilayer nonlinear perceptron network, and outputting a low-dimensional Vector containing semantic information;
s4.3: and calculating cosine similarity of the s and the set e, normalizing by using sofimax to obtain a unit in the set e which is most matched with the sentence s, and outputting historical maintenance operation data of the fault entity corresponding to the s to a user.
9. The industrial equipment troubleshooting recommendation method of claim 7 wherein the cosine similarity calculation formula in step S4.3 is as follows:
wherein A is A1，A2，A3，...，AnVector representing the problem of equipment failure, B ═ B1，B2，B3，...，BnThe vector corresponding to any category in the set e is represented, and cos (theta) represents cosine similarity.
10. An industrial equipment troubleshooting recommendation system, comprising:
a basic maintenance knowledge graph module that classifies maintenance classes using a fault entity and type classifier;
the visual interface module provides a perfect visual interface, and equipment maintenance personnel input equipment fault problems through the visual interface module and acquire maintenance decision recommendation from the visual interface module;
the fault analysis and storage module extracts key words from fault description input by a user and generates a fault search query;
and the maintenance decision recommendation module selects the historical fault case closest to the fault item content from the basic maintenance knowledge graph and recommends the maintenance decision of the case to the equipment point management personnel.
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| CN111882084A (en) * | 2020-07-27 | 2020-11-03 | 西门子工厂自动化工程有限公司 | Method and apparatus for performing maintenance on field devices in a plant |
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