CN110925619A - Manufacturing method of classroom lamp with automatic cleaning function - Google Patents

Manufacturing method of classroom lamp with automatic cleaning function Download PDF

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Publication number
CN110925619A
CN110925619A CN201911295829.8A CN201911295829A CN110925619A CN 110925619 A CN110925619 A CN 110925619A CN 201911295829 A CN201911295829 A CN 201911295829A CN 110925619 A CN110925619 A CN 110925619A
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lamp
lamp holder
toughened glass
manufacturing
cleaning function
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CN110925619B (en
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郑燕浩
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Guangzhou Qichen Industry Co Ltd
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Guangzhou Qichen Industry Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90—Methods of manufacture
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00—Compositions of unspecified macromolecular compounds
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12—Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C09D127/18—Homopolymers or copolymers of tetrafluoroethene
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00—Globes; Bowls; Cover glasses
    • F21V3/04—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/06—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material
    • F21V3/061—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by the material the material being glass
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00—Globes; Bowls; Cover glasses
    • F21V3/04—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings
    • F21V3/10—Globes; Bowls; Cover glasses characterised by materials, surface treatments or coatings characterised by coatings
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C08K2003/265—Calcium, strontium or barium carbonate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00—Applications
    • C08L2203/20—Applications use in electrical or conductive gadgets
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21—LIGHTING
    • F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00—Light-generating elements of semiconductor light sources
    • F21Y2115/10—Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, comprising the following steps: step a: mixing 42-48% of resin powder, 25-32% of plasticizer, 8-10% of light calcium carbonate, 4-5% of heavy calcium carbonate, 1.8-2.5% of stabilizer, 0.28-0.4% of lubricant, 2.5-3% of flame retardant, 4.8-5.5% of TPE elastomer, 0.8-1% of anti-UV agent and 0.25-0.5% of carbon black, and making the lamp holder by an injection molding machine. The lamp holder prepared by the invention has an ultraviolet resistance function, the automatic cleaning lampshade prepared by the toughened glass can ensure that the classroom lamp has a self-cleaning function, the process is simple, the production cost is low, and the prepared toughened glass lampshade has good scrubbing resistance and is beneficial to use by people.

Description

Manufacturing method of classroom lamp with automatic cleaning function
Technical Field
The invention relates to the technical field of lamps, in particular to a manufacturing method of a classroom lamp with automatic cleaning function.
Background
The classroom is a place for teachers to teach the students, and is formed by a large room with a platform in the front and a seat in the back, a blackboard or a whiteboard is arranged on the wall close to the platform and is a place for teachers to teach and arrange homework, and the seat of students is arranged in the back.
Disclosure of Invention
The invention aims to provide a manufacturing method of a classroom lamp with automatic cleaning function, which has the advantage of convenience in use of the classroom lamp and solves the problem of inconvenience in use of the classroom lamp.
In order to achieve the purpose, the invention provides the following technical scheme: a method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, circuit wires of the lamp are installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, comprising the following steps:
step a: mixing 42-48% of resin powder, 25-32% of plasticizer, 8-10% of light calcium carbonate, 4-5% of heavy calcium carbonate, 1.8-2.5% of stabilizer, 0.28-0.4% of lubricant, 2.5-3% of flame retardant, 4.8-5.5% of TPE elastomer, 0.8-1% of anti-UV agent and 0.25-0.5% of carbon black, and preparing a lamp holder by an injection molding machine;
step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade;
step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder;
step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Preferably, the components in the step a are mixed by a rubber mixing mill.
Preferably, the glass cutting in the step b is performed by a glass cutting machine, the baking temperature in the toughening furnace is 700-800 ℃, and the baking time in the toughening furnace is 2-5 min.
Preferably, the nano easy-cleaning coating in the step b is composed of the following raw materials in percentage by weight: 10-20% of organic silicon solvent, 20-30% of polytetrafluoroethylene, 1-3% of flatting agent and 50-70% of ethanol.
Preferably, the nano easy-to-clean coating in the step b is uniformly sprayed on the surface of the glass by a spray gun, the pressure of a gas source of the spray gun is 10-20kg, the distance between the nozzle and the surface of the glass is 15-25cm, and the spraying thickness is 1-3 mm.
Preferably, the drying temperature of the dryer in the step b is 50-70 ℃, and the drying time is 10-15 min.
Preferably, the drying temperature of the dryer in the step c is 40-60 ℃, and the drying time is 20-30 min.
Compared with the prior art, the invention has the following beneficial effects: the lamp holder prepared by the invention has an ultraviolet resistance function, the automatic cleaning lampshade prepared by the toughened glass can ensure that the classroom lamp has a self-cleaning function, the process is simple, the production cost is low, and the prepared toughened glass lampshade has good scrubbing resistance and is beneficial to use by people.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps:
step a: mixing 42-48% of resin powder, 25-32% of plasticizer, 8-10% of light calcium carbonate, 4-5% of heavy calcium carbonate, 1.8-2.5% of stabilizer, 0.28-0.4% of lubricant, 2.5-3% of flame retardant, 4.8-5.5% of TPE elastomer, 0.8-1% of anti-UV agent and 0.25-0.5% of carbon black, and preparing a lamp holder by an injection molding machine;
step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade;
step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder;
step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Example 1
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps: step a: mixing 48% of resin powder, 28% of plasticizer, 8% of light calcium, 4% of heavy calcium, 2.1% of stabilizer, 0.4% of lubricant, 3% of flame retardant, 5% of TPE elastomer, 1% of anti-UV agent and 0.5% of carbon black, and preparing a lamp holder by an injection molding machine; step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade; step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder; step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Example 2
In example 1, the following additional steps were added:
and (b) mixing the components in the step a by adopting a rubber mixing mill.
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps: step a: mixing 43% of resin powder, 30% of plasticizer, 10% of light calcium carbonate, 5% of heavy calcium carbonate, 2.3% of stabilizer, 0.4% of lubricant, 2.5-3% of flame retardant, 5.5% of TPE elastomer, 1% of anti-UV agent and 0.5% of carbon black, and preparing a lamp holder by an injection molding machine; step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade; step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder; step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Example 3
In example 2, the following steps were added:
and c, cutting the glass in the step b by using a glass cutting machine, wherein the baking temperature in the toughening furnace is 700-800 ℃, and the baking time in the toughening furnace is 2-5 min.
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps: step a: mixing 45% of resin powder, 31% of plasticizer, 9% of light calcium carbonate, 4% of heavy calcium carbonate, 2% of stabilizer, 0.4% of lubricant, 2.5% of flame retardant, 4.8% of TPE elastomer, 1% of anti-UV agent and 0.5% of carbon black, and preparing a lamp holder by an injection molding machine; step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade; step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder; step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Example 4
In example 3, the following steps were added:
the nano easy-cleaning coating in the step b comprises the following raw materials in percentage: 10-20% of organic silicon solvent, 20-30% of polytetrafluoroethylene, 1-3% of flatting agent and 50-70% of ethanol.
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps: step a: mixing 48% of resin powder, 28% of plasticizer, 8% of light calcium, 4% of heavy calcium, 2% of stabilizer, 0.4% of lubricant, 3% of flame retardant, 5.1% of TPE elastomer, 1% of anti-UV agent and 0.5% of carbon black, and preparing a lamp holder by an injection molding machine; step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade; step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder; step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Example 5
In example 4, the following steps were added:
and c, uniformly spraying the nano easy-to-clean coating on the surface of the glass by using a spray gun, wherein the air source pressure of the spray gun is 10-20kg, the distance between a spray nozzle and the surface of the glass is 15-25cm, and the spraying thickness is 1-3 mm.
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps: step a: mixing 43% of resin powder, 29.8% of plasticizer, 10% of light calcium, 5% of heavy calcium, 2.5% of stabilizer, 0.4% of lubricant, 2.5-3% of flame retardant, 5.5% of TPE elastomer, 1% of anti-UV agent and 0.5% of carbon black, and preparing a lamp holder by an injection molding machine; step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade; step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder; step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Example 6
In example 5, the following steps were added:
and c, drying the dryer in the step b at the temperature of 50-70 ℃ for 10-15 min.
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps: step a: mixing 45% of resin powder, 31.8% of plasticizer, 8% of light calcium, 4% of heavy calcium, 2% of stabilizer, 0.4% of lubricant, 2.5% of flame retardant, 4.8% of TPE elastomer, 1% of anti-UV agent and 0.5% of carbon black, and preparing a lamp holder through an injection molding machine; step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade; step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder; step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Example 7
In example 6, the following additional steps were added:
and c, drying the dryer at the temperature of 40-60 ℃ for 20-30 min.
A method for manufacturing a classroom lamp with automatic cleaning function, the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, the method comprises the following steps: step a: mixing 48% of resin powder, 28.8% of plasticizer, 8% of light calcium, 4% of heavy calcium, 2% of stabilizer, 0.4% of lubricant, 2.5% of flame retardant, 4.8% of TPE elastomer, 1% of anti-UV agent and 0.5% of carbon black, and preparing a lamp holder through an injection molding machine; step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade; step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder; step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. A manufacturing method of a classroom lamp with automatic cleaning function is characterized in that: the classroom lamp comprises a lamp for emitting light, a lamp holder for fixing the lamp and a lampshade with automatic cleaning function, the lamp is matched with the lamp holder, a circuit wire of the lamp is installed in the lamp holder, and the lamp holder and the lampshade are manufactured separately, and the classroom lamp comprises the following steps:
step a: mixing 42-48% of resin powder, 25-32% of plasticizer, 8-10% of light calcium carbonate, 4-5% of heavy calcium carbonate, 1.8-2.5% of stabilizer, 0.28-0.4% of lubricant, 2.5-3% of flame retardant, 4.8-5.5% of TPE elastomer, 0.8-1% of anti-UV agent and 0.25-0.5% of carbon black, and preparing a lamp holder by an injection molding machine;
step b: cutting toughened glass, then polishing and punching, putting the treated toughened glass into a cleaning machine, cleaning the treated toughened glass with negative ion water, putting the cleaned toughened glass into a toughening furnace for baking, after the toughened glass is completely cooled, spraying a nano easy-cleaning coating on the surface of the toughened glass, mounting a plastic cover on the surface of the toughened glass sprayed with the nano easy-cleaning coating through bolts, putting the toughened glass into a drying machine for drying and cooling to prepare an automatic-cleaning glass lampshade;
step c: injecting resin glue into a cavity of the molded lamp holder, then installing the circuit in the lamp holder, putting the lamp holder into a dryer for drying, and then installing the LED lamp into the lamp holder;
step d: and installing the lamp holder and the lamp shade through bolts to obtain a teaching room lamp finished product with automatic cleaning function.
2. The manufacturing method of classroom lamp with automatic cleaning function as claimed in claim 1, wherein the manufacturing method comprises the following steps: and (b) mixing the components in the step (a) by adopting a rubber mixing mill.
3. The manufacturing method of classroom lamp with automatic cleaning function as claimed in claim 1, wherein the manufacturing method comprises the following steps: and c, cutting the glass in the step b by using a glass cutting machine, wherein the baking temperature in the toughening furnace is 700-800 ℃, and the baking time in the toughening furnace is 2-5 min.
4. The manufacturing method of classroom lamp with automatic cleaning function as claimed in claim 1, wherein the manufacturing method comprises the following steps: the nano easy-cleaning coating in the step b comprises the following raw materials in percentage: 10-20% of organic silicon solvent, 20-30% of polytetrafluoroethylene, 1-3% of flatting agent and 50-70% of ethanol.
5. The manufacturing method of classroom lamp with automatic cleaning function as claimed in claim 1, wherein the manufacturing method comprises the following steps: and c, uniformly spraying the nano easy-to-clean coating on the surface of the glass by using a spray gun in the step b, wherein the air source pressure of the spray gun is 10-20kg, the distance between the nozzle and the surface of the glass is 15-25cm, and the spraying thickness is 1-3 mm.
6. The manufacturing method of classroom lamp with automatic cleaning function as claimed in claim 1, wherein the manufacturing method comprises the following steps: and c, drying the dryer in the step b at the temperature of 50-70 ℃ for 10-15 min.
7. The manufacturing method of classroom lamp with automatic cleaning function as claimed in claim 1, wherein the manufacturing method comprises the following steps: and c, drying the dryer in the step c at the temperature of 40-60 ℃ for 20-30 min.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090202841A1 (en) * 2008-02-12 2009-08-13 Schott Ag Anti-scratch coating, procedure for its production and use of same
CN203273694U (en) * 2013-06-14 2013-11-06 河北亮维智能光电技术有限公司 LED lamp with self-cleaning function
CN104193184A (en) * 2014-09-09 2014-12-10 福建省港达玻璃制品有限公司 Preparation method of self-cleaning toughened glass
CN204879538U (en) * 2015-07-20 2015-12-16 广州兴星节能科技有限公司 LED lamp
CN108458319A (en) * 2018-02-07 2018-08-28 合肥安力电力工程有限公司 A kind of anti-dazzle noctilucence bedroom lamp shade of ceiling lamp

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090202841A1 (en) * 2008-02-12 2009-08-13 Schott Ag Anti-scratch coating, procedure for its production and use of same
CN203273694U (en) * 2013-06-14 2013-11-06 河北亮维智能光电技术有限公司 LED lamp with self-cleaning function
CN104193184A (en) * 2014-09-09 2014-12-10 福建省港达玻璃制品有限公司 Preparation method of self-cleaning toughened glass
CN204879538U (en) * 2015-07-20 2015-12-16 广州兴星节能科技有限公司 LED lamp
CN108458319A (en) * 2018-02-07 2018-08-28 合肥安力电力工程有限公司 A kind of anti-dazzle noctilucence bedroom lamp shade of ceiling lamp

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