CN110921417A - Multifunctional double-disc winding and ribbon lapping machine - Google Patents
Multifunctional double-disc winding and ribbon lapping machine Download PDFInfo
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- CN110921417A CN110921417A CN201911368350.2A CN201911368350A CN110921417A CN 110921417 A CN110921417 A CN 110921417A CN 201911368350 A CN201911368350 A CN 201911368350A CN 110921417 A CN110921417 A CN 110921417A
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- optical fiber
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- wire
- ribbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/22—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
- B65H54/24—Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores having a plurality of winding units moving along an endless path past one or more fixed servicing units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/02—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package
- B65H59/06—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by regulating delivery of material from supply package by devices acting on material leaving the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/31—Tensile forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/32—Optical fibres or optical cables
Abstract
The invention discloses a multifunctional double-disc wire-collecting ribbon winder, which comprises a pay-off rack, a ribbon winding mechanism and a ribbon winding mechanism, wherein the pay-off rack comprises a support and a plurality of pay-off assemblies; the coating and curing system is arranged at the subsequent station of the pay-off stand and comprises a coating die and a curing mechanism connected with the coating die, and the optical fiber ribbon coated with resin by the coating die enters the curing mechanism for curing; the take-up mechanism comprises a traction assembly, a wire storage assembly and a take-up assembly, is arranged on a subsequent station of the coating and curing system and is used for finishing the take-up operation of the optical fiber ribbon. According to the invention, related equipment can be configured according to production requirements, flexible production is realized, the double-disk production efficiency is doubled, the production efficiency of the optical fiber ribbon is improved by nearly one time on the basis of not changing the existing ribbon merging manufacturing process as much as possible, and the production efficiency and the utilization rate of resources (personnel, energy consumption and equipment) are obviously improved.
Description
Technical Field
The invention relates to the technical field of ribbon merging machines, in particular to a multifunctional double-disc wire collecting ribbon merging machine.
Background
With the development of optical cable manufacturing technology, in order to reduce labor cost for maintaining connection, save pipeline resources and improve construction and use efficiency, ribbon optical cables are developed. The optical fiber ribbon is a basic component of the ribbon cable, and the geometric dimension, mechanical property, environmental property, transmission performance and the like of the optical fiber ribbon directly influence the performance of the ribbon cable. The highest rate of utilization is 4 cores, 6 cores and 12 cores optical fiber ribbons in the existing market, and common optical fiber ribbon production facility is 12 core optical fiber ribbon production facility, and 12 core optical fiber ribbon production facility can only produce 12 core optical fiber ribbons of single-disk at every turn, has the lower problem of work efficiency for the rate of utilization of production efficiency and resource (personnel, energy consumption, equipment) can not obtain reasonable use and promotion.
Therefore, in order to solve the technical problems, the invention provides a multifunctional double-disc winding and ribbon merging machine, which can configure related equipment according to production requirements, realize flexible production, double-disc production efficiency is doubled, and on the basis of not changing the existing ribbon merging manufacturing process as much as possible, the production efficiency of an optical fiber ribbon is improved by nearly one time, so that the production efficiency and the utilization rate of resources (personnel, energy consumption and equipment) are obviously improved.
Disclosure of Invention
The invention provides a multifunctional double-disk winding and ribbon merging machine, which comprises:
the pay-off rack comprises a bracket and a plurality of pay-off assemblies, and the pay-off assemblies are distributed on the bracket;
the coating and curing system is arranged at a subsequent station of the pay-off stand and comprises a coating die and a curing mechanism connected with the coating die, and the optical fiber ribbon coated with resin by the coating die enters the curing mechanism for curing;
the take-up mechanism comprises a traction assembly, a wire storage assembly and a take-up assembly, is arranged on a subsequent station of the coating and curing system and is used for finishing the take-up operation of the optical fiber ribbon.
According to the technical scheme, the plurality of pay-off assemblies are equally divided into two groups, the two groups of pay-off assemblies are symmetrically arranged, the plurality of reversing wheels are arranged at the positions of the symmetrical axes, and the optical fiber conversion directions led out by the pay-off assemblies on each row of each group are arranged in a concentrated mode through a single reversing wheel.
Technical scheme more than adopting, it is single the unwrapping wire subassembly includes drawing drum, wire storage wheel and tension regulating wheel, and drawing drum, wire storage wheel and tension regulating wheel interval set up the unwrapping wire action in order to realize optic fibre on the support.
By adopting the technical scheme, the static electricity removing device is arranged between the pay-off rack and the coating curing system.
By adopting the technical scheme, the coating die comprises an upper die and a lower die, wherein the upper die and the lower die are symmetrically provided with an optical fiber ribbon channel and a cavity for storing resin, and the cavity comprises a first resin coating cavity and a second resin coating cavity;
and a separation flow channel is arranged between the first resin coating cavity and the second resin coating cavity, and the optical fiber ribbon group passing through the first resin coating cavity is separated into two optical fiber ribbons through the separation flow channel and guided into the second resin coating cavity.
By adopting the technical scheme, the general structure of the separation flow channel is horn-shaped, and the horn-shaped separation flow channel is provided with the wedge-shaped groove to divide the separation flow channel into two parts.
Technical scheme more than adopting, the subassembly that pulls includes thread guide and a plurality of traction wheel, and the optic fibre that the thread guide was drawn forth is led in through the cooperation of a plurality of traction wheels and is stored up the line subassembly.
By adopting the technical scheme, the wire storage assembly comprises an upright post, a pair of fixed wheel sets and a pair of movable wheel sets, and operating time is reserved for wire take-up and disk replacement by adjusting the distance between the pair of movable wheel sets;
the pair of movable wheel sets comprises a fixed wheel and a movable wheel, the fixed wheel is fixedly arranged on the upright post, and the movable wheel does vertical directional movement on the upright post through a moving device so as to adjust the distance between the movable wheel and the fixed wheel.
Technical scheme more than adopting, receive the line subassembly and include base, take-up reel, driving piece and winding displacement ware, on the base was located to the take-up reel, the driving piece drive take-up reel rotated and realizes receiving the line operation, and the winding displacement ware is installed on ball screw and is left and right reciprocating motion to the take-up reel below ball screw's drive.
The invention has the beneficial effects that:
1. according to the invention, related equipment can be configured according to production requirements, flexible production is realized, single-disk production of 12-core optical fiber ribbons can be realized, double-disk simultaneous production of 4-core ribbons and/or 6-core ribbon optical fiber ribbons can be realized, the production efficiency of the double-disk production is doubled, and if the double-disk 12-core ribbons are produced simultaneously, only one group of 12-core pay-off frames needs to be added;
2. the double-disk take-up design obviously improves the production efficiency, so that the production efficiency and the utilization rate of resources (personnel, energy consumption and equipment) are obviously improved;
3. the invention improves the production efficiency of the optical fiber ribbon by nearly one time on the basis of not changing the prior ribbon merging manufacturing process as much as possible.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic structural diagram of the pay-off stand of the present invention.
Fig. 3 is a schematic view of a structure of a coating die of the present invention.
Fig. 4 is another schematic view of the coating die of the present invention.
Fig. 5 is a schematic structural view of the curing mechanism of the present invention.
FIG. 6 is a schematic view of a wire rewinding mechanism according to the present invention.
Fig. 7 is a schematic structural diagram of the mobile device of the present invention.
The reference numbers in the figures illustrate: 1. a pay-off rack; 11. a support; 12. a pay-off reel; 13. a wire storage wheel; 14. a tension adjusting wheel; 15. a reversing wheel; 2. coating and curing the system; 21. coating a die; 210. an overflow trough; 211. an upper die; 212. a lower die; 213. a first resin coating chamber; 214. a second resin coating chamber; 215. a separation flow channel; 2151. a wedge-shaped groove; 2152. a fiber ribbon runner; 216. a resin injection interface; 217. a negative pressure interface; 218. an overflow interface; 219. an optical fiber ribbon entrance; 220. an optical fiber ribbon outlet; 22. a curing mechanism; 221. a UV curing lamp 221; 222. a reflector; 223. a quartz tube; 224. an outer protective shell; 3. a take-up mechanism; 311. a thread guide; 312. a traction wheel; 32. a wire storage assembly; 321. a column; 322. fixing a wheel set; 323. a movable wheel set; 3231. a wheel fixing set; 3232. a movable wheel group; 324. a slide rail 325, a slide base; 326. a linear cylinder; 33. a wire take-up assembly; 331. a base; 332. a take-up reel; 333. a drive member; 334. a wire arrangement device; 335. a ball screw; 4. and a static electricity removing device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1 to 7, the invention provides a multifunctional double-reel winding and ribbon merging machine, which comprises a pay-off rack 1, a coating and curing system 2 and a winding mechanism 3, and two groups of optical fiber ribbon products can be simultaneously produced on one ribbon merging machine, so that the production efficiency and the utilization rate of resources (personnel, energy consumption and equipment) are remarkably improved, and detailed explanation is made through specific embodiments below.
In this embodiment, referring to fig. 2, the pay-off rack 1 includes a support 11 and a plurality of pay-off assemblies, the pay-off assemblies are arranged on the support 11, the pay-off assemblies are divided into two groups, the two groups of pay-off assemblies are symmetrically arranged, and a plurality of reversing wheels 15 are arranged at symmetrical axial positions, the optical fibers led out by the pay-off assemblies on each group are centrally arranged through a single reversing wheel 15, a static removing device 4 is arranged between the pay-off rack 1 and the coating curing system 2, the optical fibers reversed by the reversing wheels 15 are centrally led into the static removing device 4 for static removing treatment, the static removing device 4 can be a static removing device 4 which is already disclosed and widely used in the market at present, as long as the function of static removing of the optical fibers can be achieved, and the invention is not described herein;
more specifically, each single pay-off assembly comprises a pay-off reel 12, a wire storage wheel 13 and a tension adjusting wheel 14, wherein the pay-off reel 12, the wire storage wheel 13 and the tension adjusting wheel 14 are arranged on the bracket at intervals to realize the pay-off action of the optical fibers;
in a preferred scheme of this embodiment, the number of the plurality of pay-off assemblies is 12, the 12 pay-off assemblies are equally divided into three rows, each row includes 4 pay-off assemblies, two sets of reversing wheels 15 are arranged in the middle of each row to convert the direction of the optical fibers led out by the 4 pay-off assemblies on the row and then arrange the optical fibers in a centralized manner, and of course, other numbers of pay-off assemblies may be used, which is not limited in the present invention;
during actual production, when 12-core optical fiber ribbons need to be produced, the 12 pay-off components pay off at the same time, and a single disc is adopted for taking up; when 6-core optical fiber ribbons need to be produced, simultaneously paying off 12 paying-off components, and taking up wires by adopting double discs; when 4-core optical fiber ribbons need to be produced, 8 pay-off components (one group of 4 pay-off components, and the other group of 4 pay-off components) pay off at the same time, and double discs are adopted for taking up;
in conclusion, relevant equipment can be configured according to production requirements, flexible production is realized, single-disk production of 12-core optical fiber ribbons can be realized, double-disk simultaneous production of 4-core ribbons and/or 6-core ribbon optical fiber ribbons can be realized, and the production efficiency of the double-disk production is doubled.
In the embodiment, the coating and curing system 2 is arranged at a subsequent station of the pay-off rack 1, and comprises a coating die 21 and a curing mechanism 22 connected with the coating die 21, and the optical fiber ribbon coated with resin by the coating die 21 enters the curing mechanism 22 for curing;
referring to fig. 3 and 4, the coating mold 21 includes an upper mold 211 and a lower mold 212, the upper mold 211 and the lower mold 212 are fixed by an upper mold clamping plate and a lower mold clamping plate through a positioning pin and a fastening screw, then the upper mold clamping plate and the lower mold clamping plate are fixed on a mold base slot at a designated position of the equipment and can horizontally move in the equipment slot, the upper mold and the lower mold are symmetrically provided with an optical fiber ribbon channel and a cavity for storing resin, and the cavity is connected with a resin injection interface 217 through; the fiber ribbon channel comprises a fiber ribbon inlet 219 and a fiber ribbon outlet 220, and is used for leading in or leading out the fiber ribbon; the number of the cavities is 3, and the 3 cavities include a first resin coating cavity 213, a second resin coating cavity 214, and an overflow groove 210; the upper die clamping plate is also provided with a negative pressure port 216, a resin injection port 217 and an overflow port 218, the negative pressure port 216 is connected with a negative pressure device (not shown in the figure) of the equipment in the first resin coating cavity 213, and the negative pressure in the cavity can suck out the resin in the second resin coating cavity 214 and coat the resin on the surface of the optical fiber, so that sufficient feeding in the second resin coating cavity 214 is ensured, and bubbles attached to the resin and the surface of the optical fiber are sucked out; in the second resin coating chamber 214, a resin injection port 217 is connected to a supply device (not shown) of the apparatus to ensure sufficient resin supply; in the overflow trough 210, an overflow port 218 is connected to a drainage device (not shown) of the apparatus to drain excess resin overflow while ensuring dimensional stability of the ribbon.
More specifically, separation channels 215 are formed through both sides of the second resin coating chamber 214, one separation channel 215 is connected through the first resin coating chamber 213, the optical fiber ribbon group passing through the first resin coating cavity 213 is separated into two optical fiber ribbons by the separation flow channel 215 and guided into the second resin coating cavity 214, the other separation flow channel 215 is communicated with the optical fiber ribbon outlet 220, the general structure of the separation flow channel 215 is horn-shaped, the large horn-shaped port is the inlet of the separation flow channel 215, the small horn-shaped port is the outlet of the separation flow channel 215, a wedge groove 2151 is arranged between the inlet and the outlet of the separation flow channel 215 to equally divide the separation flow channel 215 into 2 optical fiber ribbon flow channels 2152, a streamline wedge-shaped groove 2151 is designed in the middle of the separation runner 215 for separation, and the separation runner 215 is divided into 2 optical fiber ribbon runners 2152, so that an optical fiber group (such as 12 optical fibers) is divided into two small branch optical fiber groups (such as 2 6-core optical fiber groups) to be banded;
in actual use, two groups of optical fibers (e.g., 12 colored optical fibers required by two 6-core optical fiber ribbons) to be ribbons are combined into one group, and the group is arranged in order to enter the first resin coating cavity 213 from the ribbon entrance 219 and to be pre-coated with resin on the surface of the optical fibers, wherein the resin in the first resin coating cavity overflows from the second resin coating cavity; the optical fiber group with the surface pre-coated with resin is changed into two small groups of optical fibers from the first resin coating cavity 213 through the separation flow channel 215 to enter the second resin coating cavity 214, the optical fibers gradually get close together along with the narrowing of the separation flow channel 215, and residual air bubbles in the resin or possibly carried on the surface of the optical fibers are discharged to the first resin coating cavity 213 (sucked out by a negative pressure device);
in addition, the coated optical fiber ribbon enters the curing mechanism 22, as shown in fig. 5, the curing mechanism 22 adopts an elliptical reflecting hood type structure, and is composed of a UV curing lamp 221, a reflecting hood 222, a quartz tube 223 and an outer protective shell 224, and the resin is photo-cured in the curing mechanism 22 to form the optical fiber ribbon.
In this embodiment, referring to fig. 6 and 7, the winding mechanism 3 includes a drawing assembly, a wire storage assembly 32 and a winding assembly 33, and is disposed at a subsequent station of the coating and curing system 2 for completing the winding operation of the optical fiber ribbon, wherein the drawing assembly includes a wire leading device 311 and a plurality of drawing wheels 312, the optical fiber led out by the wire leading device 311 is led into the wire storage assembly 32 through the cooperation of the plurality of drawing wheels 312, the drawing assembly 32 adopts a belt type drawing structure, i.e., a steel wheel and an enveloping belt manner, the belt adopts a double-faced rubber intermediate nylon structure, and a wheel shaft of the drawing wheels 312 is connected with a counting pulser, which has a meter counting function, and automatically counts the meter number of the optical fiber ribbon during the winding process, and the drawing wheels 312 are provided with a position sensor for sensing the production rate and transmitting the meter number;
the wire storage assembly 32 comprises a vertical column 321, a pair of fixed wheel sets 322 and a pair of movable wheel sets 323, operating time is reserved for wire taking and disk changing by adjusting the distance between the pair of movable wheel sets 323, the pair of fixed wheel sets 322 are transversely and symmetrically arranged on the vertical column 321, a sliding rail 324 is arranged on the vertical column 321, and the movable wheel sets 323 are slidably arranged on the sliding rail 324;
more specifically, the pair of movable wheel sets 323 comprises a fixed wheel set 3231 and a movable wheel set 3232, the fixed wheel set 3231 is fixedly arranged on the upright post 321, the movable wheel set 3232 is moved up and down on the slide rail 324 in a directional manner by a moving device, the moving device comprises a slide seat 325 and a linear cylinder 326, the linear cylinder 326 is fixedly arranged on the upright post 321, a telescopic end of the linear cylinder 326 is connected with the slide seat 325 by a connecting plate, the movable wheel set 3232 is arranged on the slide seat 325, the linear cylinder 326 drives the connecting plate to drive the slide seat 325 to slide on the slide rail 324, the movable wheel set 323 is provided with a tension sensor, the moving direction of the movable wheel set 3232 is adjusted by the moving device according to a signal transmitted by a position sensor of the traction wheel 312, the distance between the movable wheel set 3232 and the fixed wheel set 3231 is increased or decreased, the tension of the cable in the cable storage process is kept in dynamic balance, the buffer and, thereby improving the production and processing efficiency of the cable;
in practical use, the position sensor senses that the production rate is slightly reduced, and then signals the tension sensor, at this time, the linear air cylinder 326 acts to drive the movable wheel set 3232 to move downwards on the sliding rail 324 through the sliding seat 325, at this time, the distance between the movable wheel set 3232 and the fixed wheel set 3231 is increased, namely, the traveling path of the optical fiber ribbon is enlarged to reserve enough operation time for changing the optical fiber ribbon; after the replacement is finished, the position sensor senses that the production rate is slightly increased, and then signals the tension sensor, at this time, the linear air cylinder 326 acts to drive the movable wheel group 3232 to move upwards on the sliding rail 324 through the sliding seat 325, at this time, the distance between the movable wheel group 3232 and the fixed wheel group 3231 is reduced, namely the traveling path of the optical fiber ribbon is shortened, and at this time, the replaced empty disc starts the take-up operation;
in addition, the wire take-up assembly 33 comprises a base 331, a wire take-up reel 332, a driving piece 333 and a wire arranging device 334, the wire take-up reel 332 is arranged on the base 331, the driving piece 333 drives the wire take-up reel 332 to rotate to achieve wire take-up operation, the driving piece 333 is preferably an alternating current servo motor, an acceleration and deceleration mechanism of the alternating current servo motor is connected to drive the wire take-up reel 332 to take up wires, the wire arranging device 334 is arranged on a ball screw 335 through a bottom plate, the ball screw 335 drives the wire arranging device 334 to reciprocate left and right opposite to the wire take-up reel 332, two groups of products led out from the wire storage assembly 32 enter the.
The working principle of the invention is as follows:
1. the pay-off rack 1 adopts a fixed suspension shaft structure active pay-off mode, 12 optical fiber pay-off units can manufacture optical fiber ribbons with 12 cores or less, and the optical fibers are led into the coating curing system 2 after electrostatic dust removal;
2. the coating curing system 2 continuously pressure-feeds resin into the coating die 21 by adopting compressed nitrogen to coat the resin on the optical fiber ribbon, the coated optical fiber ribbon enters the curing mechanism 22, and the resin is photo-cured in the curing mechanism 22 to form the optical fiber ribbon;
3. the cured optical fiber ribbon enters the wire storage assembly 32 from the traction wheel 312, the moving device drives the movable wheel 3232 to move up and down directionally, and enough operation time is reserved for taking up and replacing a reel by enlarging or reducing the distance between the movable wheel 3232 and the fixed wheel 3231;
4. two groups of products led out from the wire storage assembly 32 enter the take-up mechanism 4 through the wire arranging device 334, the acceleration and deceleration mechanism of the alternating current servo motor is connected to drive the take-up reel 332 to take up wires, and the ball screw 335 drives the wire arranging device 334 to do left and right reciprocating motion facing the take-up reel 332, so that the optical fiber ribbon is uniformly wound on the take-up reel 332.
The invention has the beneficial effects that: according to the invention, related equipment can be configured according to production requirements, flexible production is realized, the double-disk production efficiency is doubled, the production efficiency of the optical fiber ribbon is improved by nearly one time on the basis of not changing the existing ribbon merging manufacturing process as much as possible, and the production efficiency and the utilization rate of resources (personnel, energy consumption and equipment) are obviously improved.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention. The protection scope of the invention is subject to the claims.
Claims (9)
1. The utility model provides a multi-functional double plate receipts line ribbon lap machine which characterized in that includes:
the pay-off rack comprises a bracket and a plurality of pay-off assemblies, and the pay-off assemblies are distributed on the bracket;
the coating and curing system is arranged at a subsequent station of the pay-off stand and comprises a coating die and a curing mechanism connected with the coating die, and the optical fiber ribbon coated with resin by the coating die enters the curing mechanism for curing;
the take-up mechanism comprises a traction assembly, a wire storage assembly and a take-up assembly, is arranged on a subsequent station of the coating and curing system and is used for finishing the take-up operation of the optical fiber ribbon.
2. The multifunctional double-disk take-up and belt merging machine as claimed in claim 1, wherein: a plurality of unwrapping wire subassemblies are equallyd divide into two sets ofly, and two sets of unwrapping wire subassemblies symmetry sets up and symmetry axis position is provided with a plurality of reverse wheels, concentrates the optical fiber conversion direction of arranging that the unwrapping wire subassembly of every row of every group was drawn forth through single reverse wheel.
3. The multifunctional double-disk take-up and belt merging machine as claimed in claim 1 or 2, wherein: singly pay off the subassembly and include drawing drum, wire storage wheel and tension regulating wheel, drawing drum, wire storage wheel and tension regulating wheel interval set up on the support in order to realize the unwrapping wire action of optic fibre.
4. The multifunctional double-disk take-up and belt merging machine as claimed in claim 1, wherein: and a static removing device is arranged between the pay-off rack and the coating curing system.
5. The multifunctional double-disk take-up and belt merging machine as claimed in claim 1, wherein: the coating die comprises an upper die and a lower die, wherein optical fiber ribbon channels and cavities for storing resin are symmetrically arranged on the upper die and the lower die, and the cavities comprise a first resin coating cavity and a second resin coating cavity;
and a separation flow channel is arranged between the first resin coating cavity and the second resin coating cavity, and the optical fiber ribbon group passing through the first resin coating cavity is separated into two optical fiber ribbons through the separation flow channel and guided into the second resin coating cavity.
6. The multifunctional double-disk take-up and belt merging machine as claimed in claim 5, wherein: the general structure of the separation flow channel is horn-shaped, and a wedge-shaped groove is arranged on the horn-shaped separation flow channel to divide the separation flow channel into two parts equally.
7. The multifunctional double-disk take-up and belt merging machine as claimed in claim 1, wherein: the traction assembly comprises a wire leading device and a plurality of traction wheels, and optical fibers led out by the wire leading device are led into the wire storage assembly through the matching of the plurality of traction wheels.
8. The multifunctional double-disk take-up and belt merging machine as claimed in claim 1 or 6, wherein: the wire storage assembly comprises an upright post, a pair of fixed wheel sets and a pair of movable wheel sets, and operating time is reserved for wire take-up and disk replacement by adjusting the distance between the pair of movable wheel sets;
the pair of movable wheel sets comprises a fixed wheel and a movable wheel, the fixed wheel is fixedly arranged on the upright post, and the movable wheel does vertical directional movement on the upright post through a moving device so as to adjust the distance between the movable wheel and the fixed wheel.
9. The multifunctional double-disk take-up and belt merging machine as claimed in claim 1, wherein: the take-up assembly comprises a base, a take-up reel, a driving piece and a wire arranging device, wherein the take-up reel is arranged on the base, the driving piece drives the take-up reel to rotate to achieve take-up operation, and the wire arranging device is arranged on a ball screw and does left-right reciprocating motion to the take-up reel under the driving of the ball screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911368350.2A CN110921417A (en) | 2019-12-26 | 2019-12-26 | Multifunctional double-disc winding and ribbon lapping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911368350.2A CN110921417A (en) | 2019-12-26 | 2019-12-26 | Multifunctional double-disc winding and ribbon lapping machine |
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| CN110921417A true CN110921417A (en) | 2020-03-27 |
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| CN201911368350.2A Pending CN110921417A (en) | 2019-12-26 | 2019-12-26 | Multifunctional double-disc winding and ribbon lapping machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941791A (en) * | 2020-07-02 | 2020-11-17 | 烽火通信科技股份有限公司 | Optical fiber ribbon coating device, production system and manufacturing method |
| CN114803673A (en) * | 2022-03-24 | 2022-07-29 | 江苏永鼎盛达电缆有限公司 | Auxiliary paying-off equipment for automatic re-coiling of electric appliance connecting wire |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941791A (en) * | 2020-07-02 | 2020-11-17 | 烽火通信科技股份有限公司 | Optical fiber ribbon coating device, production system and manufacturing method |
| CN114803673A (en) * | 2022-03-24 | 2022-07-29 | 江苏永鼎盛达电缆有限公司 | Auxiliary paying-off equipment for automatic re-coiling of electric appliance connecting wire |
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