Multifunctional angle steel processing all-in-one machine
Technical Field
The invention relates to the technical field of machining equipment, in particular to angle steel machining equipment, and particularly relates to a multifunctional angle steel machining all-in-one machine.
Background
The angle steel is widely applied to the fields of electric power fittings, fence construction and the like as the stand column, the angle steel stand column generally needs to be deeply buried in the using process, and in order to facilitate use, one end of the angle steel is generally used after being subjected to tip cutting processing. Along with the development of the industry, the demand of angle steel needing to be cut to be sharp is increased year by year, because the traditional angle steel is generally cut and machined by a cutting machine, an operator needs to hold the angle steel on the cutting machine during cutting, after one side of the point of the angle steel needing to be cut is positioned, the cutting machine is used for cutting one side of the angle steel, then the other side of the point of the angle steel workpiece needing to be cut is turned by an angle and is repositioned, and then the cutting machine is used for cutting and machining the other side of the point of the angle steel needing to be cut. The cutting processing speed is low, the noise is high, and the cutting quality is greatly influenced by human factors of operators.
In order to improve the efficiency and quality of angle steel cutting, a new machining method has been proposed for angle steel cutting, and patent document No. CN206550196U discloses a cutting device named as a "cutting tool" which abandons the method of machining by a cutting machine and performs machining by a shearing method, thus greatly improving the quality and efficiency of angle steel cutting. However, according to the processing method provided in the patent document, in order to reduce the cost, the processing method is not favorable for the large-scale production of angle steel sharpening because the angle steel needs to be processed by the fixed placing device at one end and the workpiece needs to be unloaded from the end during processing, and the angle steel sharpening device which is more convenient to process and is favorable for industrial production is required at present.
Because current angle steel processing equipment generally can provide and punch a hole and cut off processing operation, if combine the angle steel to punch a hole and carry out the integrated design with cutting equipment, can realize a tractor serves several purposes, then can make things convenient for the diversified demand of angle steel in the production course of working greatly.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the multifunctional angle steel processing all-in-one machine which can be conveniently used for the assembly line processing production of angle steel, can realize the processing of punching, cutting or cutting off the angle steel by one machine, effectively ensures the cutting quality and the cutting efficiency, and simultaneously reduces the processing cost.
The invention is realized by the following technical scheme, and provides a multifunctional angle steel processing all-in-one machine, which comprises a frame type machine body, a punching mechanism and a cutting mechanism, wherein two groups of shearing mechanisms are fixedly connected with a frame type machine base, the front and back positions of the two groups of shearing mechanisms are staggered and divided into an inner side position and an outer side position, the shearing mechanisms at the inner side position and the outer side position are symmetrically arranged in the left and right direction, each shearing mechanism comprises a positioning unit and a shearing unit which are matched with angle steel, each positioning unit is provided with a positioning bracket which is fixedly connected with the frame type machine body, a material supporting frame and a punching oil cylinder which are used for supporting one side surface of the angle steel are fixedly arranged on the positioning bracket, a pressure head of the punching oil cylinder is fixedly connected with a pressing ejector rod, a material pressing frame which is opposite to the pressing ejector rod and is used for supporting the other side surface of the angle steel is also arranged on the, the shearing unit comprises an upper shearing knife, a lower shearing knife, a shearing support and a shearing oil cylinder fixedly mounted on the frame-type machine body, the shearing support is in shaft connection with the frame-type machine body, the upper shearing knife is fixed at one end of the shearing support, the other end of the shearing support is hinged to an oil cylinder pressure head of the shearing oil cylinder, the lower shearing knife is fixedly mounted on the material supporting frame, and the feeding mechanism is matched with the positioning unit and accurately conveys angle steel to the material supporting frame.
After the scheme is adopted, the angle steel is cut and sharpened by two times of shearing actions of the shearing mechanism with staggered positions and symmetrical machining angles, because the angle steel needs to be machined to form a sharp angle and two triangles need to be sheared, the angle steel is sheared by two times of the shearing cutter, and because the angle steel can be pushed to the material supporting frame by the feeding mechanism in the machining process, one side of the angle steel machining can be fed, and the other side can be discharged, so that the angle steel machining device can be used for assembly line machining.
Preferably, the punching mechanism and the shearing mechanism at the inner side position or/and the outer side position are of an integrated structure, the punching mechanism comprises an upper punching die assembly, a lower punching die and a punching oil cylinder which support one side surface of the angle steel, the positioning support comprises a fixed plate and a movable plate, the fixed plate is fixedly connected with the frame type machine body, the movable plate is movably connected with the fixed plate through a slide rail and a lead screw transmission mechanism driven by a servo motor, the punching oil cylinder is fixedly arranged on the movable plate, the upper punching die assembly is opposite to the lower punching die in position, the movable plate is further provided with a die sleeve, the die sleeve is sleeved with a material support and pressing frame, the upper punching die assembly and the lower punching die through a limiting groove concave-convex structure, the upper punching die assembly comprises an upper punching die sleeve and at least one punching rod embedded in the upper punching die sleeve, the punching rod is movably embedded in the upper punching die sleeve through a spring device, the utility model discloses a plunger chip press, including punch rod, connecting piece, cushion slide, push rod, connecting piece, the punch rod fixed mounting have the drift, the upper punch cover with compress tightly one side and the punching press hydro-cylinder fixed connection of ejector pin through the connecting piece that is equipped with, the connecting piece in be equipped with two at least cushion slides, the side of cushion slide be equipped with the tight cylinder in top of fixing on the fly leaf, the piston rod head fixedly connected with cushion of the tight cylinder in top, cushion and cover locate sliding fit's cushion slide in, the connecting piece be equipped with the passageway of installation upper punch cover and compress tightly the ejector pin, upper punch cover with compress tightly the ejector pin and hang in the installation passageway of connecting piece through the T type briquetting that sets firmly, every punch rod and. The punching mechanism and the shearing mechanism are integrally designed, and one punching oil cylinder can be used for punching and cutting.
Preferably, the cutting mechanism and the shearing mechanism at the outer side position are of an integrated structure, the shearing mechanism comprises an upper cutting knife, a lower cutting die and a turnover oil cylinder, the cylinder body of the turning oil cylinder is hinged with the bottom of the frame-type machine body, the pressure head of the turning oil cylinder is hinged with one side part of the middle lower part of the fixed plate, the fixed plate is coupled with the frame-type machine body by a shaft, the axis of the rotating shaft of the fixed plate is superposed with the side edges formed by the intersection of the two side surfaces of the angle steel, the upper cutting-off tool comprises an upper cutting-off tool bar and an upper cutting-off tool fixed at the head of the upper cutting-off tool bar, the lower cutting-off die is sleeved in the die sleeve through a concave-convex structure of a limiting groove, the upper cutting knife bar is hung in the mounting channel on the connecting piece through a fixed T-shaped block, and the upper cutting knife is opposite to the lower cutting die. This preferred scheme shears the mechanism with the outside position and shutdown mechanism designs formula structure as an organic whole, shears the action of mechanism cooperation upset hydro-cylinder with the outside position, can utilize the punching press hydro-cylinder to be used for the angle steel processing that need not to cut the point to cut off the operation simultaneously.
Preferably, the feeding mechanism comprises a feeding channel with a conveying roller structure and a feeding trolley driven by a servo motor, the feeding trolley is provided with an angle steel clamping device driven by a cylinder, and angle steel is pushed to the positioning unit through the feeding trolley. The feeding mechanism of the preferred scheme has the advantages of simple structure and accurate feeding, and is a commonly used angle steel feeding mechanism.
Preferably, the material conveying device further comprises a material platform matched with the feeding mechanism, and the material platform is provided with a conveying belt which is provided with a shifting fork and is used for conveying materials in a circulating mode. This preferred scheme can cooperate manual operation to realize that the angle steel carries to feeding mechanism's action from the material platform, simple structure, and the cost is lower, also is the angle steel material platform structure commonly used now.
In conclusion, the multifunctional shearing machine has the advantages of multiple functions, high machining efficiency and low cost by arranging two groups of shearing mechanisms which are staggered with each other and adopting the oil cylinder integrated structural design of the existing punching mechanism or cutting mechanism, thereby realizing the effect of integration and multiple purposes.
Drawings
FIG. 1 is a schematic structural diagram of a multifunctional angle steel processing integrated machine of the invention;
FIG. 2 is a schematic structural view of the inner side shearing mechanism of the part A in FIG. 1;
FIG. 3 is a schematic structural diagram of the B-section outside shearing mechanism of FIG. 1;
shown in the figure:
1. the frame type machine body comprises a frame type machine body, 2, a shearing mechanism, 2.1, a positioning unit, 2.1.1, a positioning support, 2.1.1a, a fixing plate, 2.1.1b, a movable plate, 2.1.2, a material supporting frame, 2.1.3, a stamping oil cylinder, 2.1.4, a pressing ejector rod, 2.2, a shearing unit, 2.2.1, an upper shearing cutter, 2.2.2, a lower shearing cutter, 2.2.3, a shearing support, 2.2.4, a shearing oil cylinder, 3, a feeding mechanism, 4, a punching mechanism, 4.1, an upper die assembly, 4.1.1, an upper die sleeve, 4.1.2, a punch rod, 4.1.3, a punch, 4.2, a lower die, 5, a die sleeve, 6, a connecting piece, 6.1, a cushion block, 6.2, a jacking air cylinder, 6.3, a cushion block, 6.4, a T-shaped block, 7, a mechanism, 7.1, an upper cutting cutter, a cutting rod, a lower cutting oil cylinder, a cutting die, a lower cutting oil cylinder, a cutting rod, 8 and a turning-up die.
Detailed Description
In order to clearly illustrate the technical features of the present invention, the present invention is further illustrated by the following detailed description with reference to the accompanying drawings.
As shown in fig. 1 to 3, a multifunctional angle steel processing all-in-one machine comprises a frame type machine body 1, a punching mechanism 4, a cutting mechanism 7, a matched feeding mechanism 3 and two groups of shearing mechanisms 2 fixedly connected with the frame type machine base 1, wherein the front and back positions of the two groups of shearing mechanisms 2 are staggered and divided into an inner side position and an outer side position, the shearing mechanisms 2 at the inner side position and the outer side position are symmetrically arranged in the left and right direction, the shearing mechanisms 2 comprise a positioning unit 2.1 and a shearing unit 2.2 matched with angle steel, the positioning unit 2.1 is provided with a positioning bracket 2.1.1 fixedly connected with the frame type machine body 1, the positioning bracket 2.1.1 is fixedly provided with a material supporting frame 2.1.2 and a punching oil cylinder 2.1.3 for supporting one side surface of the angle steel, a pressing head of the punching oil cylinder 2.1.3 is fixedly connected with a pressing mandril 2.1.4, the positioning bracket 2.1.1 is further provided with a material pressing frame 2.5 for supporting the other side surface of the pressing mandril 2.1.4, the material supporting frame 2.1.2 and the material pressing frame 2.1.4 are respectively provided with a side surface which is intersected together and is attached to the outer side surface of an angle steel, the shearing unit 2.2 comprises an upper shearing knife 2.2.1, a lower shearing knife 2.2.2, a shearing support 2.2.3 and a shearing oil cylinder 2.2.4 fixedly installed on the frame type machine body 1, the shearing support 2.2.3 is in shaft joint with the frame type machine body 1, the upper shearing knife 2.2.1 is fixed at one end of the shearing support 2.2.3, the other end of the shearing support 2.2.3 is hinged to an oil cylinder pressure head of the shearing oil cylinder 2.2.4, the lower shearing knife 2.2.2 is fixedly installed on the material supporting frame 2.1.2, and the feeding mechanism 3 is matched with the positioning unit 2.1 and accurately conveys the angle steel to the material supporting frame 2.1.2.
In this embodiment, the punching mechanism 4 and the shearing mechanism 2 at the inner side position or/and the outer side position are of an integrated structure, the punching mechanism 4 includes an upper punch assembly 4.1, a lower punch 4.2 and a punch cylinder 2.1.3 which support one side surface of the angle steel, the positioning bracket 2.1.1 includes a fixed plate 2.1.1a and a movable plate 2.1.1b, the fixed plate 2.1.1a is fixedly connected with the frame body 1, the movable plate 2.1.1b is movably connected with the fixed plate 2.1.1a through a slide rail and a lead screw transmission mechanism driven by a servo motor, the punch cylinder 2.1.3 is fixedly installed on the movable plate 2.1.1b, the upper punch assembly 4.1 is opposite to the lower punch assembly 4.2, the movable plate 2.1.1b is further provided with a die sleeve 5, the die sleeve 5 is sleeved with the upper punch assembly 4.1.1.5, the upper punch assembly 4.1 and the punch sleeve 4.1 include at least one lower punch insert assembly 4.1.1.1, the punch rod 4.1.2 is movably embedded in the upper punch sleeve 4.1.1 through a spring device, the punch rod 4.1.2 is fixedly provided with a punch 4.1.3, the upper punch die sleeve 4.1.1 and the pressing mandril 2.1.4 are fixedly connected with the stamping oil cylinder 2.1.3 through one side of a connecting piece 6, at least two cushion block slideways 6.1 are arranged in the connecting piece 6, a jacking cylinder 6.2 fixed on the movable plate 2.1.1b is arranged on the side surface of the cushion block slideways 6.1, the piston rod head of the jacking cylinder 6.2 is fixedly connected with a cushion block 6.3, the cushion block 6.3 is sleeved in a cushion block slideway 6.1 in sliding fit, the connecting piece 6 is provided with a channel for installing the upper punch sleeve 4.1.1 and the pressing mandril 2.1.4, the upper punch sleeve 4.1.1 and the pressing mandril 2.1.4 are hung in the mounting channel of the connecting piece 6 through the fixed T-shaped pressing block 6.4, each punch rod 4.1.2 and each pressing ejector rod 2.1.4 are provided with corresponding cushion block slideways 6.1.
In this embodiment, the cutting mechanism 7 and the cutting mechanism 2 at the outer side are of an integrated structure, the cutting mechanism 7 includes an upper cutting blade 7.1, a lower cutting die 7.2 and a turnover cylinder 8, a cylinder body of the turnover cylinder 8 is hinged to the bottom of the frame-type machine body 1, a pressure head of the turnover cylinder 8 is hinged to one side of the middle lower part of a fixed plate 2.1.1a, the fixed plate 2.1.1a is in shaft connection with the frame-type machine body 1, a rotating shaft axis of the fixed plate 2.1.1a is overlapped with a side edge formed by intersecting two side faces of an angle steel, the upper cutting blade 7.1 includes an upper cutting blade 7.1.1 and an upper cutting blade 7.1.2 fixed to a head of the upper cutting blade 7.1.1, the lower cutting die 7.2 is sleeved in the die sleeve 5 through a concave-convex structure of a limiting groove, the upper cutting blade 7.1.1, the connecting piece 6 is provided with a channel for installing the upper cutting blade 7.1.1, the upper cutting blade 7 is installed in the hanging channel 6 through a T-shaped block 6.1 fixed in the connecting piece, the upper cutting knife 7.1 is opposite to the lower cutting die 7.2.
In this embodiment, the feeding mechanism 3 comprises a feeding channel with a conveying roller structure and a feeding trolley driven by a servo motor, wherein the feeding trolley is provided with an angle steel clamping device driven by a cylinder, the angle steel is conveyed to the positioning unit 2.1 through the feeding trolley, the feeding trolley further comprises a material platform matched with the feeding mechanism 3, and the material platform is provided with a conveying belt provided with a shifting fork and used for circulating conveying.
It should be noted that, in the implementation of the above technical solution, for example, the driving elements of the stamping oil cylinder, the shearing oil cylinder, the jacking air cylinder and the servo motor are not driven and controlled by the corresponding controllers, since the specific hardware and software parts of the used controller can be directly designed and manufactured according to the positioning and mechanical element action process and principle by adopting the prior art, the detailed circuit structure and control flow of the controller in the technical solution of the present invention are not described in detail.
Finally, it should be further noted that the above examples and descriptions are not limited to the above embodiments, and technical features of the present invention that are not described may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only for illustrating the technical solutions of the present invention and not for limiting the present invention, and the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that changes, modifications, additions or substitutions within the spirit and scope of the present invention may be made by those skilled in the art without departing from the spirit of the present invention, and shall also fall within the scope of the claims of the present invention.