CN110919350A - Tap kludge - Google Patents
Tap kludge Download PDFInfo
- Publication number
- CN110919350A CN110919350A CN201911247409.2A CN201911247409A CN110919350A CN 110919350 A CN110919350 A CN 110919350A CN 201911247409 A CN201911247409 A CN 201911247409A CN 110919350 A CN110919350 A CN 110919350A
- Authority
- CN
- China
- Prior art keywords
- shell
- handle
- valve core
- potsherd
- installation station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multiple-Way Valves (AREA)
Abstract
The invention discloses a faucet assembling machine, which comprises a frame, wherein one side of the frame is provided with a valve core assembling mechanism, the other side of the frame is provided with a first indexing rotary table and a second indexing rotary table, the first indexing rotary table and the second indexing rotary table are provided with shell clamps which are arranged in a circumferential manner, a shell placing station, a gasket installing station, a ceramic plate installing station and a valve core installing station are sequentially arranged along the circumference of the first indexing rotary table, a flow deflector installing station and a handle installing station are arranged along the second indexing rotary table, a first conveying mechanism is arranged between the end part of a flow passage of the valve core assembling mechanism and the valve core installing station, a valve core is directly conveyed into the shell by the first conveying mechanism, a second conveying mechanism is arranged between the first indexing rotary table and the second indexing rotary table, the shell of the assembled valve core is directly conveyed onto the shell clamp on the second indexing rotary table through the second conveying mechanism after being detected by a precision measuring mechanism, and then the flow, the assembly is completed at one time.
Description
Technical Field
The invention relates to a faucet assembling machine.
Background
The invention discloses a water tap valve core assembling machine which comprises a rack, wherein the rack is provided with a horizontally arranged rotary table, a rotary driving device for driving the rotary table to rotate, a fixed disc positioned above the rotary table, and a shell feeding device, a shell position correcting device, a valve rod feeding device, a movable ceramic piece detecting device, a fixed ceramic piece feeding device, a fixed ceramic piece position correcting device, a sealing ring feeding device, a fixed ceramic piece detecting device, a rubber gasket feeding device and a stripping device which are sequentially arranged clockwise or anticlockwise by taking the axis of the rotary table as a center.
The faucet valve element assembly machine with the structure is used for assembling a faucet with other components of the faucet after the valve element assembly is completed, the faucet further comprises a shell, a gasket, a ceramic plate of the faucet and a flow deflector and a handle for installing a water outlet of the faucet, and the components are not installed at one time, so that the assembly of the whole faucet is divided into a plurality of steps and processes, the assembly efficiency of the whole faucet is low, the assembly forming at one time is difficult, and the working progress is influenced.
Disclosure of Invention
In order to solve the above problems, an object of the present invention is to provide a faucet assembling machine capable of performing automatic forming at a time, so as to assemble a faucet with each component at a time, thereby improving production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a tap kludge includes the frame, and one side of frame is case equipment mechanism, and the opposite side of frame is provided with first graduation carousel and second graduation carousel, is equipped with the shell anchor clamps of circumference range on first, the graduation carousel, is equipped with shell along first graduation carousel in proper order and places station, packing ring installation station, potsherd installation station, case installation station, is provided with water conservancy diversion piece installation station and handle installation station along the second graduation carousel, the finished product delivery outlet of case equipment mechanism is connected with the runner, is provided with first transport mechanism between the tip of runner and the case installation station, is equipped with second transport mechanism between first graduation carousel and the second graduation carousel.
The first conveying mechanism comprises a first rotary cylinder which moves up and down, a piston rod of the first rotary cylinder is connected with a first clamping manipulator, and the first clamping manipulator clamps and transfers the valve core at the end part of the flow channel to a shell clamp on the first indexing turntable.
The valve core installation station comprises a servo motor which moves up and down, the output end of the servo motor is connected with a rotating head matched with the end part of the valve core, and the rotating head is abutted and matched with the end part of the valve core to screw the thread of the valve core into the shell.
Potsherd installation station include potsherd vibration dish and correction direction's set, the set of correction direction is connected on a second revolving cylinder, potsherd vibration dish's output is connected with the output way that supplies the potsherd to arrange in proper order, should export and say and be provided with the double-manipulator of activity from top to bottom around between tip and the set, when a manipulator transfers the potsherd of potsherd vibration dish to the set on, another manipulator transfers the potsherd on the set to the shell on the shell anchor clamps in.
The second conveying mechanism comprises a second manipulator which moves back and forth and up and down.
The water conservancy diversion piece installation station include water conservancy diversion piece vibration dish, the output of water conservancy diversion piece vibration dish is connected with the guide slot that supplies the water conservancy diversion piece to arrange the output in proper order, the tip of guide slot is equipped with the dog, the dog lateral part set up with the communicating constant head tank of guide slot tip, be equipped with the picture peg in one side of dog, this picture peg is connected on a fixed cylinder, this picture peg penetrates in the dog and fixes the water conservancy diversion piece in the constant head tank below be equipped with the ejector pin, the ejector pin tip be equipped with the cooperation portion of water conservancy diversion piece grafting, the ejector pin is connected.
The handle installation station comprises a handle vibration disc and a front and back up and down movable vacuum suction sleeve, the output end of the handle vibration disc is connected with a guide groove plate, a material pushing plate capable of moving back and forth is arranged at the output port position of the guide groove plate, a clamping groove matched with a handle is formed in the material pushing plate, the handle on the clamping groove is transferred to the lower portion of the vacuum suction sleeve by the material pushing plate, the vacuum suction sleeve presses downwards to be matched with the handle in an inserting mode and adsorbs the handle in vacuum, the handle is transferred to the upper portion of a shell on a shell clamp, and the handle is pressed by a jacking cylinder to be made to complete assembly.
The structure of the invention can automatically form each part at one time, thereby assembling each part of the disposable complete faucet and improving the production efficiency.
The invention is further described with reference to the following figures and detailed description.
Drawings
FIG. 1 is a perspective view of an embodiment of the present invention;
FIG. 2 is a perspective view of a ceramic wafer installation station in accordance with an embodiment of the present invention;
FIG. 3 is a perspective view of a first transfer mechanism in an embodiment of the present invention;
FIG. 4 is a perspective view of a valve core installation station in accordance with an embodiment of the present invention;
fig. 5 is a perspective view of a guide vane mounting station in an embodiment of the present invention;
FIG. 6 is a perspective view of a handle mounting station in accordance with an embodiment of the present invention.
Detailed Description
The present invention will now be described specifically by way of examples.
As shown in fig. 1-6, the present embodiment discloses a faucet assembling machine, which comprises a frame 1, a valve core assembling mechanism 2 is disposed on one side of the frame 1, the valve core assembling mechanism 2 is similar to a faucet valve core assembling machine disclosed in the patent with the patent publication No. CN 106826230 a, and is mainly installed for assembling a valve core body, a valve rod, a small ceramic plate, an inner seal ring and an outer seal ring, which will not be described herein again, a first indexing turntable 3 and a second indexing turntable 4 are disposed on the other side of the frame 1, a circumferentially arranged shell fixture 5 is disposed on the first and second indexing turntables, a shell placing station 6, a gasket installing station 7, a ceramic plate installing station 8 and a valve core installing station 9 are sequentially disposed along the circumference of the first indexing turntable 3, a deflector installing station 10 and a handle installing station 20 are disposed along the second indexing turntable 4, a finished product output port of the valve core assembling mechanism 2 is connected with a flow channel 21, a first conveying mechanism 30 is arranged between the end part of the flow channel 21 and the valve core mounting station 9, after a gasket and a ceramic chip are arranged in a shell, the valve core is directly transferred into the shell by the first conveying mechanism 30, a second conveying mechanism 40 is arranged between the first indexing rotary table 3 and the second indexing rotary table 4, the shell with the assembled valve core is directly transferred to a shell clamp 5 on the second indexing rotary table 4 through the second conveying mechanism 40 after being detected by the detecting mechanism 50, and then a flow deflector and a handle are assembled on the second indexing rotary table 4.
The shell placing station 6 comprises a shell vibration disc, and the shell vibration disc is transferred to the shell clamp 5 through a mechanical arm after being output; the gasket mounting station 7 comprises a gasket vibrating disk, and the output gasket vibrating disk is transferred into a shell on the shell clamp 5 in an inserting and matching mode with a manipulator; specifically, as shown in fig. 2, the ceramic wafer mounting station 8 includes a ceramic wafer vibration plate and a sleeve plate 83 for correcting the direction, the sleeve plate 83 for correcting the direction is connected to a second rotary cylinder 84, an output end of the ceramic wafer vibration plate is connected to an output channel 82 for the ceramic wafers to be sequentially arranged, a double manipulator 81 which is movable up and down is arranged between the end of the output channel 82 and the sleeve plate 83, the double manipulator 81 picks and places the ceramic wafers in a vacuum suction manner, one manipulator transfers the ceramic wafers at the output end of the ceramic wafer vibration plate to the sleeve plate 83, and the other manipulator transfers the ceramic wafers on the sleeve plate to the shell on the shell clamp 5.
Then the first indexing rotary table 3 moves the shell with the gasket and the ceramic plate installed to the valve core installing station 9, and the first conveying mechanism 30 conveys the valve core to the upper opening of the shell on the station and transfers the valve core to the valve core installing station 9.
As shown in fig. 3, the first transfer mechanism 30 includes a first rotary cylinder 301 that moves up and down, a first gripping robot 302 is connected to a piston rod of the first rotary cylinder 301, and the first gripping robot 302 grips and transfers the valve body at the end of the flow path 21 to the housing jig on the first index rotary table 3. The valve core is transferred to the shell on the shell clamp 5 of the first rotary table in such a way, so that the valve core is transferred conveniently, quickly and stably.
As shown in fig. 4, the valve core installation station 9 includes a servo motor 91 moving up and down, an output end of the servo motor 91 is connected to a rotating head 92 matching with an end of the valve core, and the rotating head 92 abuts against and matches with the end of the valve core to screw the valve core into the housing.
After the valve core is installed, the detection is performed through the detection mechanism 50, the structure of the detection mechanism 50 comprises an upper ejector rod 107 and a lower ejector rod 107, the shell is clamped and fixed, the air pipe loaded with the air pressure detection chip inflates air into the shell, and whether air leakage exists or not is detected.
The second transfer mechanism 40 includes a second robot 401 movable back and forth and up and down. The second manipulator 401 transfers the air leakage to the second indexing turntable 4 to complete the transfer, and if the detected air leakage outer shell is separated to the unqualified slide way in the transfer process, the air leakage outer shell is separated out.
After the installation of the valve core is completed, the guide vanes and the handle are assembled on the second indexing turntable 4.
As shown in fig. 5, the baffle mounting station 10 includes a baffle vibrating plate 101, the output end of the baffle vibrating plate 101 is connected to a guide slot 102 for the baffles to be sequentially arranged and output, the end of the guide slot 102 is provided with a stop 103, the side of the stop 103 is provided with a positioning slot 104 communicating with the end of the guide slot 102, one side of the stop 103 is provided with an insert plate 105, the insert plate 105 is connected to a fixed cylinder 106, the insert plate 105 penetrates into the stop 103 to fix the baffles in the positioning slot 104, specifically, the insert plate 105 passes through the stop 103 and then is horizontally arranged on the positioning slot 104 to be pressed above the baffles in the positioning slot 104, a push rod 107 is arranged below the positioning slot 104, the end of the push rod 107 is provided with a matching part for inserting with the baffles, the push rod 107 is connected to a double-stroke cylinder 108, the first stroke of the double-stroke cylinder 108 is inserting and matching of the insert rod at the, after completion, the insert plate 105 retracts out of the positioning slot 104, and then the deflector is pressed into the water outlet of the faucet by a second stroke. The structure can ensure that the installation of the guide vane is more reliable and stable.
Specifically, as shown in fig. 6, the handle installation station 20 includes a handle vibration disk 201 and a vacuum suction sleeve 202 movable back and forth and up and down, the vacuum suction sleeve 202 is connected to a vacuum pump, an output end of the handle vibration disk 201 is connected to a guide groove plate 203, a push plate 204 movable back and forth is disposed at an output port of the guide groove plate 203, a clamping groove 205 for matching the handle is disposed on the push plate 204, the handle on the clamping groove 205 is transferred to a lower portion of the vacuum suction sleeve 202 by the push plate 204, the vacuum suction sleeve 202 is pressed down and matched with the handle in an inserting manner and adsorbs the handle in a vacuum manner, the vacuum suction sleeve 202 is transferred to an upper portion of a housing on the housing clamp 5, and the handle is pressed by a pressing cylinder to match an inner. The structure can ensure that the handle is more reliable and convenient to install, and the structure is reliable and durable after installation. After the completion, the material can be clamped and transferred out through the mechanical arm.
By adopting the technical scheme, each part can be automatically formed at one time through the structure, so that the assembly of the one-time complete faucet of each part is realized, and the production efficiency is improved.
The moving functions of the components such as the front and back up and down movement and the like are realized by a combination mode of a guide rail, a guide rod, a sliding block, a conveyor belt and a cylinder, detailed description is omitted here specifically referring to the attached drawings of the specification, and the manipulator is described in the patent with the patent publication number CN 106826230 a by adopting an opening and closing clamping type structure, is common knowledge in the technical field, and is also omitted here for brevity.
Claims (7)
1. The utility model provides a tap kludge includes the frame, and one side of frame is case equipment mechanism, and the opposite side of frame is provided with first graduation carousel and second graduation carousel, is equipped with the shell anchor clamps of circumference range on first, the graduation carousel, is equipped with potsherd installation station, case installation station along first graduation carousel, is provided with water conservancy diversion piece installation station and handle installation station along the second graduation carousel, the finished product delivery outlet of case equipment mechanism is connected with the runner, is provided with first transport mechanism between the tip of runner and the case installation station, is equipped with second transport mechanism between first graduation carousel and the second graduation carousel.
2. The faucet assembling machine according to claim 1, wherein: the first conveying mechanism comprises a first rotary cylinder which moves up and down, a piston rod of the first rotary cylinder is connected with a first clamping manipulator, and the first clamping manipulator clamps and transfers the valve core at the end part of the flow channel to a shell clamp on the first indexing turntable.
3. The faucet assembling machine according to claim 1, wherein: the valve core installation station comprises a servo motor which moves up and down, the output end of the servo motor is connected with a rotating head matched with the end part of the valve core, and the rotating head is abutted and matched with the end part of the valve core to screw the thread of the valve core into the shell.
4. The faucet assembling machine according to claim 1, wherein: potsherd installation station include potsherd vibration dish and correction direction's set, the set of correction direction is connected on a second revolving cylinder, potsherd vibration dish's output is connected with the output way that supplies the potsherd to arrange in proper order, should export and say and be provided with the double-manipulator of activity from top to bottom around between tip and the set, when a manipulator transfers the potsherd of potsherd vibration dish to the set on, another manipulator transfers the potsherd on the set to the shell on the shell anchor clamps in.
5. The faucet assembling machine according to claim 1, wherein: the second conveying mechanism comprises a second manipulator which moves back and forth and up and down.
6. The faucet assembling machine according to claim 1, wherein: the water conservancy diversion piece installation station include water conservancy diversion piece vibration dish, the output of water conservancy diversion piece vibration dish is connected with the guide slot that supplies the water conservancy diversion piece to arrange the output in proper order, the tip of guide slot is equipped with the dog, the dog lateral part set up with the communicating constant head tank of guide slot tip, be equipped with the picture peg in one side of dog, this picture peg is connected on a fixed cylinder, this picture peg penetrates in the dog and fixes the water conservancy diversion piece in the constant head tank below be equipped with the ejector pin, the ejector pin tip be equipped with the cooperation portion of water conservancy diversion piece grafting, the ejector pin is connected.
7. The faucet assembling machine according to claim 1, wherein: the handle installation station comprises a handle vibration disc and a front and back up and down movable vacuum suction sleeve, the output end of the handle vibration disc is connected with a guide groove plate, a material pushing plate capable of moving back and forth is arranged at the output port position of the guide groove plate, a clamping groove matched with a handle is formed in the material pushing plate, the handle on the clamping groove is transferred to the lower portion of the vacuum suction sleeve by the material pushing plate, the vacuum suction sleeve presses downwards to be matched with the handle in an inserting mode and adsorbs the handle in vacuum, the handle is transferred to the upper portion of a shell on a shell clamp, and the handle is pressed by a jacking cylinder to be made to complete assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911247409.2A CN110919350A (en) | 2019-12-09 | 2019-12-09 | Tap kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911247409.2A CN110919350A (en) | 2019-12-09 | 2019-12-09 | Tap kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110919350A true CN110919350A (en) | 2020-03-27 |
Family
ID=69857430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911247409.2A Pending CN110919350A (en) | 2019-12-09 | 2019-12-09 | Tap kludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110919350A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319578A (en) * | 2021-06-03 | 2021-08-31 | 深圳市高晟智能装备有限公司 | Compact structure's tap equipment test wire |
| CN113333313A (en) * | 2021-06-03 | 2021-09-03 | 深圳市高晟智能装备有限公司 | Tap equipment test wire with multiple detection mechanism |
| CN113878350A (en) * | 2021-10-27 | 2022-01-04 | 苏州朗坤自动化设备股份有限公司 | Faucet water outlet joint assembling equipment |
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| US20120144650A1 (en) * | 2008-09-25 | 2012-06-14 | Nelson Alfred C | Spout tip retention method |
| CN204843498U (en) * | 2015-07-28 | 2015-12-09 | 潘阿海 | Valve kludge |
| CN205111263U (en) * | 2015-11-20 | 2016-03-30 | 台州科捷自动化设备有限公司 | Full automatic assembly machine of tap |
| CN106826230A (en) * | 2017-04-07 | 2017-06-13 | 泉州华中科技大学智能制造研究院 | A kind of faucet valve core assembly machine |
| CN206764286U (en) * | 2017-04-07 | 2017-12-19 | 泉州华中科技大学智能制造研究院 | A kind of faucet valve core potsherd assembles device |
| CN108015536A (en) * | 2017-10-25 | 2018-05-11 | 广东顺事德智能科技有限公司 | A kind of angle valve full automatic assembly machine |
| CN110293385A (en) * | 2019-08-03 | 2019-10-01 | 福建瑞德成自动化科技有限公司 | Hot and cold water ceramic cartridge automatic assembling machine |
-
2019
- 2019-12-09 CN CN201911247409.2A patent/CN110919350A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120144650A1 (en) * | 2008-09-25 | 2012-06-14 | Nelson Alfred C | Spout tip retention method |
| CN204843498U (en) * | 2015-07-28 | 2015-12-09 | 潘阿海 | Valve kludge |
| CN205111263U (en) * | 2015-11-20 | 2016-03-30 | 台州科捷自动化设备有限公司 | Full automatic assembly machine of tap |
| CN106826230A (en) * | 2017-04-07 | 2017-06-13 | 泉州华中科技大学智能制造研究院 | A kind of faucet valve core assembly machine |
| CN206764286U (en) * | 2017-04-07 | 2017-12-19 | 泉州华中科技大学智能制造研究院 | A kind of faucet valve core potsherd assembles device |
| CN108015536A (en) * | 2017-10-25 | 2018-05-11 | 广东顺事德智能科技有限公司 | A kind of angle valve full automatic assembly machine |
| CN110293385A (en) * | 2019-08-03 | 2019-10-01 | 福建瑞德成自动化科技有限公司 | Hot and cold water ceramic cartridge automatic assembling machine |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113319578A (en) * | 2021-06-03 | 2021-08-31 | 深圳市高晟智能装备有限公司 | Compact structure's tap equipment test wire |
| CN113333313A (en) * | 2021-06-03 | 2021-09-03 | 深圳市高晟智能装备有限公司 | Tap equipment test wire with multiple detection mechanism |
| CN113319578B (en) * | 2021-06-03 | 2022-09-30 | 深圳市高晟智能装备有限公司 | Compact structure's tap equipment test wire |
| CN115383458A (en) * | 2021-06-03 | 2022-11-25 | 深圳市高晟智能装备有限公司 | Water tap assembling and testing equipment |
| CN113333313B (en) * | 2021-06-03 | 2023-02-28 | 深圳市高晟智能装备有限公司 | Tap equipment test wire with multiple detection mechanism |
| CN115383458B (en) * | 2021-06-03 | 2023-10-20 | 深圳市高晟智能装备有限公司 | Tap equipment test equipment |
| CN113878350A (en) * | 2021-10-27 | 2022-01-04 | 苏州朗坤自动化设备股份有限公司 | Faucet water outlet joint assembling equipment |
| CN113878350B (en) * | 2021-10-27 | 2023-11-10 | 苏州朗坤自动化设备股份有限公司 | Tap water outlet joint assembling equipment |
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Application publication date: 20200327 |