CN110919252A - Screw feeding device in air conditioner chassis welding - Google Patents
Screw feeding device in air conditioner chassis welding Download PDFInfo
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- CN110919252A CN110919252A CN202010008738.8A CN202010008738A CN110919252A CN 110919252 A CN110919252 A CN 110919252A CN 202010008738 A CN202010008738 A CN 202010008738A CN 110919252 A CN110919252 A CN 110919252A
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- 238000003466 welding Methods 0.000 title claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 147
- 238000005520 cutting process Methods 0.000 claims description 42
- 239000004579 marble Substances 0.000 claims description 37
- 238000007599 discharging Methods 0.000 claims description 25
- 238000006243 chemical reaction Methods 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 8
- 125000006850 spacer group Chemical group 0.000 claims description 7
- 239000011148 porous material Substances 0.000 claims description 3
- 238000012163 sequencing technique Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Feeding Of Articles To Conveyors (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Screw material feeding unit in air conditioner chassis welding, including the vibration dish, the end of vibration dish has the crack track, it is provided with the blanking disc to rotate on the frame in each crack track end, set up the unloading hole on the blanking disc, from the blanking disc edge set up the punishment in advance seam that leads to the unloading hole, be provided with the multiunit unloading pipe in the frame under the blanking disc, be provided with 3 material supporting pipes that lie in same circumference below the unloading pipe, each material pipe in every group unloading pipe is connected to a material supporting pipe through the unloading hose, set up or be provided with material supporting device under the material supporting pipe in the material supporting pipe that is close to the screw exit, fixedly connected with cylinder frame on each material supporting pipe, upper and lower cylinder is fixedly connected with on the cylinder frame, be connected with the clamping jaw cylinder on the jar pole of upper and lower cylinder, the clamping jaw hole site of clamping jaw cylinder is located material supporting pipe below. This device can autoloading.
Description
Technical Field
The invention relates to feeding equipment, in particular to feeding equipment in welding of an air conditioner chassis, and belongs to the technical field of mechanical equipment.
Background
In the manufacturing of the air conditioner, three screw holes are arranged on a base plate, the three screw holes are positioned on the same circle, screws with adaptive models need to be inserted into the three screw holes, then the screws and the base plate are fixed together through spot welding, the three screws are used for fixing a compressor, in the current air conditioner production, the base plate screw feeding and welding are carried out manually, on one hand, the function is realized without the automatic equipment, on the other hand, the difficulty in developing the function is higher, the reason is that the air conditioner models produced in factories are more, the screw holes of the base plates in different models are different in position, so one set of equipment is difficult to meet the production requirements of various air conditioner models, the screws can be completely sequenced by utilizing a vibration disc in many occasions in the current production, and the sequenced screws can be arranged in a front-back sequence according to the design requirements, however, how to accurately enter the sequenced screws into the three screw holes on the chassis and how to automatically adjust the screws according to the chassis of different models during feeding cannot be realized on the conventional equipment, so that the conventional air conditioner chassis screw welding is still performed manually, but with the increase of labor cost and uncertainty of multiple aspects brought by manual operation in production practice, the development of automatic welding equipment for the air conditioner chassis is a necessary development means, and the problem that the automatic welding equipment needs to solve firstly is how to automatically feed the screws for the chassis of different models firstly.
Disclosure of Invention
The invention aims to overcome the problems in the existing air conditioner chassis welding and provides a screw feeding device in the air conditioner chassis welding.
In order to realize the purpose of the invention, the following technical scheme is adopted: a screw feeding device in the welding of an air conditioner chassis comprises a vibrating disc, wherein the vibrating disc is connected to a control system, the vibrating disc is in one group or multiple groups, the number of each group is 3, the tail end of the vibrating disc is provided with a crack track, sequenced screws are hung in the crack track, a cutting disc is rotatably arranged on a rack in the tail end of each crack track, the tail end of each crack track is positioned at the edge of the cutting disc, one group or multiple groups of blanking holes are formed in the cutting disc, each group of blanking holes consists of 3 uniformly distributed blanking holes, a material passing seam which passes through the blanking holes is formed in the edge of the cutting disc, a rotation driving device is connected onto the cutting disc and drives the cutting disc to rotate back and forth, when the cracks are communicated with the material passing seams, the rotation driving device drives the cutting disc to rotate, the screws finally enter the blanking holes from the material passing seams, multiple groups of blanking pipes are arranged on the rack below the cutting disc, each group of blanking pipes consists of 3 blanking pipes which are uniformly distributed, the positions of the blanking pipes correspond to the positions of blanking holes after a blanking disc carries a screw to rotate up and down, 3 material supporting pipes which are positioned on the same circumference are arranged below the blanking pipes, each blanking pipe in each group of blanking pipes is connected to one material supporting pipe through a blanking hose, a material supporting device is arranged in the material supporting pipe close to the outlet of the screw or below the material supporting pipe, a cylinder frame is fixedly connected to each material supporting pipe, an upper cylinder and a lower cylinder are fixedly connected to the cylinder frame, a clamping jaw cylinder is connected to a cylinder rod of the upper cylinder and the lower cylinder, a clamping jaw hole of the clamping jaw cylinder is positioned below the material supporting pipe, a diameter adjusting mechanism is arranged in cooperation with the material supporting pipe and comprises a diameter adjusting plate, the diameter adjusting plate is uniformly distributed on the diameter adjusting plate and is provided with a plurality of strip holes, each strip hole is a cam hole, the material supporting pipe is inserted in the cam hole, and, the diameter adjusting plate is connected with a rotation driving power device, a radial guide plate is fixedly connected to the rack, a radial guide groove is formed in the radial guide plate, each material supporting pipe is arranged in the guide groove in a matched and radial sliding mode or is arranged in the guide groove in a radial sliding mode through a guide block, and the rotation driving device, the rotation driving device and each air cylinder are controlled through a control system.
Further, the method comprises the following steps of; the number of the vibrating disks is 2, the vibrating disks in the two groups are alternately arranged, the material passing seams are 6, the rotation driving device is an air cylinder, one end of the air cylinder is hinged on the rack, the end of a cylinder rod is connected with a joint bearing, and a shaft connected with the material cutting disk penetrates through the joint bearing; the two groups of the blanking pipes are provided, the upper ends of the material supporting pipes are provided with Y-shaped tee joints, and every two blanking pipes in different groups are communicated with the same material supporting pipe through the Y-shaped tee joints by adopting hoses.
Further, the method comprises the following steps of; the rotary driving power device connected to the diameter adjusting plate is a diameter adjusting motor, a central shaft is fixedly connected to the center of the diameter adjusting plate, the diameter adjusting motor directly drives the central shaft or drives the central shaft through a transmission mechanism, and the transmission mechanism comprises belt transmission, gear transmission and chain transmission.
Further, the method comprises the following steps of; the material passing seam is arc-shaped, and the upper opening of the discharging pipe is a horn mouth with a large upper part and a small lower part.
Further, the method comprises the following steps of; a plurality of grooved wheels are arranged on the periphery of the material cutting disc, and the material cutting sheet is arranged in a groove of the grooved wheels.
Further, the method comprises the following steps of; the material supporting device is a multi-petal elastic sheet, a screw through hole is formed in the middle of the multi-petal elastic sheet, when a screw falls down, a rod part penetrates through the through hole, and a head part falls on the elastic sheet, and the material supporting device is arranged in a material supporting pipe or arranged in the following mode: the cylinder frame is fixedly connected to the lower end of the material supporting pipe, a material passing hole communicated with the material supporting pipe is formed in the cylinder frame, and the material supporting device is arranged in the material passing hole.
Further, the method comprises the following steps of; the support material device include along circumference evenly distributed's at least three marble, seted up the marble hole on the pore wall of screw whereabouts route, the marble mouth is close to and holds in the palm material pipe lower extreme, the diameter in marble hole be less than the diameter of marble along the radial axle in marble hole, the radial outside top of marble is equipped with the spring, the bolt that connects in the marble hole through revolving in the spring outer end compresses tightly, when the screw fell down, the pole portion passed from the hole between the three marble, the head fell on the marble, the marble be spherical or ellipsoid shape.
Further, the method comprises the following steps of; a material sensing photoelectric switch is mounted on the machine frame near the tail end of the crack track and connected to the control system, a magnetic switch is arranged on the clamping jaw air cylinder, and the magnetic switch is connected to the control system.
Further, the method comprises the following steps of; the feeding device also comprises a distributing device, the vibrating disc distributing device comprises a main vibrating disc machine, the main vibrating disc machine is positioned above the vibrating discs, a hopper with three distributing holes at the bottom is arranged below a discharging channel of the main vibrating disc machine, the hopper is divided into three parts by three spacers, a material distribution hole is arranged between every two spacers, the hopper is connected with the output of a material distribution motor, a blanking chute is arranged below the blanking hole of the hopper, a baffle is arranged between every two blanking chutes and is positioned between the two blanking chutes, the baffle and the blanking chutes are fixedly connected on a conversion frame, the conversion frame is rotationally connected on a shaft taking the center of the hopper as an axis, the conversion frame is connected with a rotation driving device, the rotation driving device drives the conversion frame to rotate, and then the outlet of the discharging chute is switched to be connected with the inlets of the other group of 3 vibration discs.
The positive beneficial technological effect of this device lies in: after the screws are placed into the vibration disc and automatically sequenced, the screws can sequentially fall on the material supporting device under the material supporting pipe according to the sequence, the clamping jaw air cylinder clamps the screws and the upper and lower air cylinders move up and down to accurately place the screws into screw holes in a chassis, the automatic feeding of the screws is realized, the diameter of a circle formed by three material supporting pipes can be adjusted by the diameter adjusting mechanism to adapt to the feeding of the chassis screws of different models, the material sensing photoelectric switch and the magnetic switch can play a role in detecting the materials, and the occurrence of errors is prevented. The 2 groups of vibration discs are arranged, and the type change is only carried out by switching without stopping to clean the excess materials in the vibration discs.
Drawings
Fig. 1 is a schematic view of the present invention as viewed from above.
FIG. 2 is a schematic view of an upper view of the cloth removing apparatus.
Fig. 3 is one of enlarged partial internal views of extraction.
Fig. 4 is a second enlarged view of the extracted portion.
Fig. 5 is a third enlarged view of the extracted part.
FIG. 6 is a fourth enlarged view of the extracted portion.
Fig. 7 is a schematic view of the lower part of the invention.
Fig. 8 is a schematic view from below in fig. 7.
Fig. 9 is a schematic view of a gage plate.
Fig. 10 is a schematic view of a holding device.
Detailed Description
In order to more fully explain the implementation of the present invention, examples of the implementation of the present invention are provided. These examples are merely illustrative of the present invention and do not limit the scope of the present invention.
The invention is explained in further detail in connection with the accompanying drawings, in which: 1: a frame; 2: a vibrating pan; 3: a crack track; 4: cutting a material plate; 5: a blanking hole; 6: passing a material seam; 7: a discharging pipe; 8: a bell mouth; 9: a grooved wheel; 10: a total vibration pan machine; 11: a discharging channel; 12: a hopper; 13: a material distribution hole; 14: a spacer; 15: a cloth motor; 16: a baffle plate; 17: a blanking chute; 18: a conversion cylinder; 19: a rotating frame; 20: a conversion frame; 21: the material cutting disc drives the air cylinder; 22: a knuckle bearing; 23: a Y-shaped three-way pipe; 24: a diameter adjusting plate; 25: a cam hole; 26: a material supporting pipe; 27: a cylinder frame; 28: an upper cylinder and a lower cylinder; 29: a clamping jaw cylinder; 30: a diameter-adjusting motor; 31: a central shaft; 32, a spring plate; 33: a radial guide plate; 34: a guide groove; 35: a guide block; 36: a marble; 37: a spring; 38: a bolt; 39: a hole through which the screw falls; 40: the contour line of the periphery of the cam hole.
As shown in the attached drawing, the screw feeding device in the welding of the air conditioner base plate comprises a rack 1 and a vibration disc 2, wherein the vibration disc is connected to a control system and is one or more groups, the number of each group is 3, a crack track is arranged at the tail end of the vibration disc 3, and sequenced screws are hung in the crack track.
The cutting disc 4 is rotatably arranged on the rack in the tail end of each crack track, a plurality of grooved wheels 9 are arranged on the periphery of the cutting disc, the cutting disc is positioned in grooves of the grooved wheels, the tail end of each crack track is positioned at the edge of the cutting disc, one or more groups of blanking holes are formed in the cutting disc, each group of blanking holes consists of 3 blanking holes which are uniformly distributed, 5 is a blanking hole, a material passing seam which passes through the blanking holes is formed in the edge of the cutting disc, and 6 is a material passing seam which is arc-shaped. In this embodiment, the number of the vibration disks is 2, the vibration disks in the two groups are alternately arranged, and the material passing seams are 6. The material sensing photoelectric switch is mounted on the machine frame near the tail end of the crack track, connected to the control system and commonly used for detecting materials, and is widely applied and not shown in the drawing.
The material cutting disc is connected with a rotation driving device, the rotation driving device drives the material cutting disc to rotate back and forth, in the embodiment, the rotation driving device is a cylinder, 21 is a material cutting disc driving cylinder, one end of the cylinder is hinged on the rack, the end of a cylinder rod is connected with a joint bearing 22, and a shaft connected with the material cutting disc 4 penetrates through the joint bearing; when the crack is communicated with the material passing crack, the rotation driving device drives the material cutting disc to rotate, and the screw finally enters the discharging hole 5 through the material passing crack 6. In the embodiment, 2 groups of 6 vibration discs are arranged, only one group of vibration discs works when working, the air cylinder can cut in screws from the crack tracks of the group of vibration discs to enter corresponding material passing cracks when advancing, and the air cylinder does not cut materials when retracting. When the vibrating discs are switched to another group, the air cylinders are changed to cut the screws into the corresponding overfeeding seams from the crack tracks of the corresponding vibrating discs when retracted, and no material is cut when advanced.
The blanking device is characterized in that a plurality of groups of blanking pipes are arranged on the rack below the blanking disc, in the embodiment, 2 groups of blanking pipes are arranged, each group of blanking pipes is composed of 3 blanking pipes which are uniformly distributed, in the figure, 7 the blanking pipes are arranged, the upper openings of the blanking pipes are horn mouths with large upper parts and small lower parts, 8 the horn mouths are shown, and the positions of the blanking pipes correspond to the positions of blanking holes of the blanking disc which carries the screws to rotate up and down.
3 material supporting pipes which are positioned on the same circumference are arranged below the discharging pipes, 26 is shown as the material supporting pipe, the upper end of each material supporting pipe is provided with a Y-shaped tee joint, 23 is shown as the Y-shaped tee joint, and every two discharging pipes in different groups are communicated with the same material supporting pipe through the Y-shaped tee joints by using hoses. The hose can be an elastic hose, which is a common material and is not shown in the figures. Each blanking pipe in each group of blanking pipes is connected to one material supporting pipe through a blanking hose.
A material supporting device is arranged in the material supporting pipe close to the screw outlet or below the material supporting pipe. The material supporting device can be one of the following two types: one is that: the material supporting device is a multi-petal elastic sheet, the elastic sheet is shown as 32, a screw through hole is formed in the middle of the multi-petal elastic sheet, when a screw falls down, a rod part penetrates through the through hole, a head part falls on the elastic sheet, and the material supporting device is arranged in a material supporting pipe or arranged in the following mode: the cylinder frame 27 is fixedly connected with the lower end of the material supporting pipe, a material passing hole communicated with the material supporting pipe is formed in the cylinder frame, and the material supporting device is arranged in the material passing hole. As shown in fig. 8, in this embodiment, the elastic sheet is installed in the material passing hole. The other is as follows: the support material device include along at least three marble of circumference evenly distributed, 36 show to be the marble, seted up the marble hole on the pore wall that the screw whereabouts was passed through, 39 show to be the hole that the screw whereabouts was passed through, the marble mouth is close to holds in the palm the material pipe lower extreme, the diameter in marble hole be less than the marble along the diameter of the radial axle in marble hole, the radial outside top of marble is equipped with spring 37, the spring outer end compresses tightly through the bolt 38 of swivelling joint in the marble hole, when the screw fell down, the pole portion passed in the hole between the three marble, the head fell on the marble, the marble be spherical or ellipsoid shape. When the marble is in an ellipsoid shape, the aperture of the marble hole is smaller than the length of the short axis of the ellipsoid.
The material supporting pipes are fixedly connected with a cylinder frame 27, the cylinder frame is fixedly connected with an upper cylinder 28 and a lower cylinder 28, cylinder rods of the upper cylinder and the lower cylinder are connected with clamping jaw cylinders 29, clamping jaw holes of the clamping jaw cylinders are located below the material supporting pipes, and the clamping jaw cylinders are provided with magnetic switches which are connected to a control system. The magnetic switch can be used for detecting the stroke of the clamping jaw air cylinder, and when the clamping jaw air cylinder clamps the screw, the stroke is different from that when the clamping jaw air cylinder does not clamp the screw, so that whether the clamping jaw air cylinder clamps the screw or not can be judged according to a magnetic switch signal.
With the support material pipe cooperation be provided with the diameter adjusting mechanism, the diameter adjusting mechanism include the reducing plate 24, evenly distributed and a plurality of bar hole on the reducing plate, each bar hole is the cam hole, the global contour line in cam hole finger hole is with the cam that the reducing plate is the center, 25 show as the cam hole, the support material pipe is inserted and is established in the cam hole, the reducing plate rotates and sets up in the frame, be connected with on the reducing plate and rotate drive power device, the rotation drive power device that connects on the reducing plate be the reducing motor, 30 are the reducing motor in the picture, at reducing plate center fixedly connected with center pin 31, the reducing motor directly drives the center pin or drives the center pin through drive mechanism, drive mechanism include belt drive, gear drive, chain drive, adopt hold-in range and synchro wheel drive in this embodiment. The diameter adjusting motor drives the diameter adjusting plate to rotate through driving the central shaft, under the action of the cam hole, the three material supporting pipes move inwards or outwards in the radial direction of a circle taking the diameter adjusting plate as the center, the three material supporting pipes are always positioned on the circle taking the center of the diameter adjusting plate as the center of the circle when or after being adjusted, and diameter adjustment can be achieved through the cam hole.
The radial guide plate 33 is fixedly connected to the rack, the radial guide groove 34 is formed in the radial guide plate, each material supporting pipe is arranged in the guide groove in a matched and radial sliding mode or is arranged in the guide groove in a radial sliding mode through a guide block, and the rotation driving device, the rotation power driving device and each air cylinder are controlled through the control system. In this embodiment, each material supporting pipe is connected with a guide block 35, and the guide blocks are slidably arranged in the guide grooves.
More optimally, the feeding device also comprises a distributing device, the distributing device of the vibrating disk comprises a total vibrating disk machine 10, the total vibrating disk machine is positioned above each vibrating disk, a hopper 12 with three distributing holes at the bottom is arranged below a discharging channel 11 of the total vibrating disk machine, the hopper is internally divided into three parts by three spacers 14, a distributing hole 13 is arranged between every two spacers, the hopper is connected to the output of a distributing motor 15, a discharging chute 17 is arranged below the discharging hole of the hopper, a baffle 16 is arranged between every two discharging chutes and positioned between the two discharging chutes, the baffle and the discharging chutes are fixedly connected to a conversion frame 20, the conversion frame 20 is rotatably connected to a shaft with the center of the hopper as the axis, a rotation driving device is connected to the conversion frame, after the rotation driving device drives the conversion frame to rotate, the outlet of the discharging chute is switched to be connected with the inlets of another group of 3 vibrating disks, in the embodiment, the rotation driving device adopts a conversion cylinder; one end of the conversion cylinder is hinged to the rack, the other end of the conversion cylinder is hinged to the rotating frame, the rotating frame is rotatably connected to the rack to move upwards, and the conversion frame is fixedly connected with the rotating frame.
The working process of the invention is that screws are loaded into the main vibrating disk machine, and the screws are sequenced from the main vibrating disk machine and then flow into a hopper from a feeding channel. The hopper is rotated under the drive of the distribution motor, and when the hopper is rotated to a position where the distribution hole is staggered with the blocking piece, the screw falls into the vibration disc from the corresponding discharging chute to complete distribution.
The screws in the vibrating disc are arranged on the crack tracks after being sequenced by the vibrating disc, the cylinder of the cutting disc is in one state, a group of material passing seams are communicated with the cracks on the group of crack tracks, at the moment, the screws can enter the material passing seams, the cylinder of the cutting disc acts to cut three screws into the material passing seams simultaneously, the screws on the crack tracks cannot enter the material discharging holes under the limit of the edge of the cutting disc in the rotating process of the cutting disc, at the moment, the rotating position of the cutting disc is just right above the material discharging holes, so the three screws fall into the material discharging pipes, the heads of the screws fall onto the material supporting device after the material discharging pipes reach the material supporting pipes through the material discharging hose and the Y-shaped tee joint, at the moment, the upper cylinder and the lower cylinder move upwards, the clamping jaws clamp the rod parts of the screws, the upper cylinder and the lower cylinder move downwards, and pull down the screws from the material supporting device to be sent into the screw holes on the lower base plate, the in-hole system controls the blanking disc to continue blanking the next set of screws.
When three screw hole positions on the air conditioner board are unchanged and only the screw model needs to be changed, after screws in the total vibration plate machine are all completely turned down, the conversion cylinder is started, the conversion frame rotates to drive the discharging chute to rotate to the corresponding position of another group of vibration plates, feeding is performed from the other group of vibration plates, and the working position of the material cutting plate for driving the cylinder to cut materials is reversed.
When the diameter of a circle formed by three screw holes on the air-conditioning plate changes, the diameter-adjusting motor drives the diameter-adjusting plate to rotate, the upper part of the material supporting pipe is connected with the hose, so that the adjusting plate rotates to push the material supporting pipe to move in the radial direction, and the material supporting pipe cannot move in the circumferential direction due to the circumferential limit of the radial guide plate.
After the embodiments of the present invention have been described in detail, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention, and it is intended that all simple modifications, equivalent changes and modifications made to the above embodiments based on the technical spirit of the present invention shall fall within the technical scope of the present invention, and the present invention shall not be limited to the embodiments illustrated in the description.
Claims (9)
1. Screw material feeding unit in the welding of air conditioner chassis, including the vibration dish, the vibration dish is connected to control system, the vibration dish be a set of or multiunit, every group quantity is 3, the end of vibration dish has the crack track, the screw after the sequencing hangs in the crack track, its characterized in that: a cutting disc is rotatably arranged on the frame in the tail end of each crack track, the tail end of each crack track is positioned at the edge of the cutting disc, one or more groups of blanking holes are arranged on the cutting disc, each group of blanking holes consists of 3 blanking holes which are uniformly distributed, a material passing slit which passes through the blanking holes is arranged from the edge of the cutting disc, a rotary driving device is connected on the cutting disc and drives the cutting disc to rotate back and forth, when the cracks are communicated with the material passing slit, the rotary driving device drives the cutting disc to rotate, screws finally enter the blanking holes from the material passing slit, a plurality of groups of blanking pipes are arranged on the frame below the cutting disc, each group of blanking pipes consists of 3 blanking pipes which are uniformly distributed, the positions of the blanking pipes correspond to the positions of the blanking holes after the screws are rotated by the cutting disc, 3 material supporting pipes which are positioned on the same circumference are arranged below the blanking pipes, and each blanking pipe in each group of the blanking pipes is connected to one material supporting pipe through a blanking hose, a material supporting device is arranged in the material supporting pipe close to the screw outlet or below the material supporting pipe, a cylinder frame is fixedly connected to each material supporting pipe, an upper cylinder and a lower cylinder are fixedly connected to the cylinder frame, a clamping jaw cylinder is connected to a cylinder rod of the upper cylinder and the lower cylinder, a clamping jaw hole of the clamping jaw cylinder is positioned below the material supporting pipe, a diameter adjusting mechanism is arranged in a matched manner with the material supporting pipe and comprises a diameter adjusting plate, a plurality of strip-shaped holes are uniformly distributed on the diameter adjusting plate, each strip-shaped hole is a cam hole, the material supporting pipe is inserted into the cam hole, the diameter adjusting plate is rotatably arranged on a rack, a rotation driving power device is connected to the diameter adjusting plate, a radial guide plate is fixedly connected to the rack, radial guide grooves are formed in the radial guide plate, each material supporting pipe is arranged in the guide grooves in a matched manner of radial sliding or is arranged in the guide grooves in a manner of radial sliding through, The rotary power driving device and each air cylinder are controlled by a control system.
2. The screw feeding device in the welding of the air conditioner chassis according to claim 1, characterized in that: the number of the vibrating disks is 2, the vibrating disks in the two groups are alternately arranged, the material passing seams are 6, the rotation driving device is an air cylinder, one end of the air cylinder is hinged on the rack, the end of a cylinder rod is connected with a joint bearing, and a shaft connected with the material cutting disk penetrates through the joint bearing; the two groups of the blanking pipes are provided, the upper ends of the material supporting pipes are provided with Y-shaped tee joints, and every two blanking pipes in different groups are communicated with the same material supporting pipe through the Y-shaped tee joints by adopting hoses.
3. The screw feeding device in the welding of the air conditioner chassis according to claim 1, characterized in that: the rotary driving power device connected to the diameter adjusting plate is a diameter adjusting motor, a central shaft is fixedly connected to the center of the diameter adjusting plate, the diameter adjusting motor directly drives the central shaft or drives the central shaft through a transmission mechanism, and the transmission mechanism comprises belt transmission, gear transmission and chain transmission.
4. The screw feeding device in the welding of the air conditioner chassis according to claim 1, characterized in that: the material passing seam is arc-shaped, and the upper opening of the discharging pipe is a horn mouth with a large upper part and a small lower part.
5. The screw feeding device in the welding of the air conditioner chassis according to claim 1, characterized in that: a plurality of grooved wheels are arranged on the periphery of the material cutting disc, and the material cutting sheets are positioned in the grooves of the grooved wheels.
6. The screw feeding device in the welding of the air conditioner chassis according to claim 1, characterized in that: the material supporting device is a multi-petal elastic sheet, a screw through hole is formed in the middle of the multi-petal elastic sheet, when a screw falls down, a rod part penetrates through the through hole, and a head part falls on the elastic sheet, and the material supporting device is arranged in a material supporting pipe or arranged in the following mode: the cylinder frame is fixedly connected to the lower end of the material supporting pipe, a material passing hole communicated with the material supporting pipe is formed in the cylinder frame, and the material supporting device is arranged in the material passing hole.
7. The screw feeding device in the welding of the air conditioner chassis according to claim 1, characterized in that: the support material device include along circumference evenly distributed's at least three marble, seted up the marble hole on the pore wall of screw whereabouts route, the marble mouth is close to and holds in the palm material pipe lower extreme, the diameter in marble hole be less than the diameter of marble along the radial axle in marble hole, the radial outside top of marble is equipped with the spring, the bolt that connects in the marble hole through revolving in the spring outer end compresses tightly, when the screw fell down, the pole portion passed from the hole between the three marble, the head fell on the marble, the marble be spherical or ellipsoid shape.
8. The screw feeding device in the welding of the air conditioner chassis according to claim 1, characterized in that: a material sensing photoelectric switch is mounted on the machine frame near the tail end of the crack track and connected to the control system, a magnetic switch is arranged on the clamping jaw air cylinder, and the magnetic switch is connected to the control system.
9. The screw feeding device in the welding of the air conditioner chassis according to claim 2, characterized in that: the feeding device also comprises a distributing device, the vibrating disc distributing device comprises a main vibrating disc machine, the main vibrating disc machine is positioned above the vibrating discs, a hopper with three distributing holes at the bottom is arranged below a discharging channel of the main vibrating disc machine, the hopper is divided into three parts by three spacers, a material distribution hole is arranged between every two spacers, the hopper is connected with the output of a material distribution motor, a blanking chute is arranged below the blanking hole of the hopper, a baffle is arranged between every two blanking chutes and is positioned between the two blanking chutes, the baffle and the blanking chutes are fixedly connected on a conversion frame, the conversion frame is rotationally connected on a shaft taking the center of the hopper as an axis, the conversion frame is connected with a rotation driving device, the rotation driving device drives the conversion frame to rotate, and then the outlet of the discharging chute is switched to be connected with the inlets of the other group of 3 vibration discs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010008738.8A CN110919252B (en) | 2020-01-06 | 2020-01-06 | Screw feeding device in welding of air conditioner chassis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010008738.8A CN110919252B (en) | 2020-01-06 | 2020-01-06 | Screw feeding device in welding of air conditioner chassis |
Publications (2)
| Publication Number | Publication Date |
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| CN110919252A true CN110919252A (en) | 2020-03-27 |
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| JPH0482631A (en) * | 1990-07-23 | 1992-03-16 | Suzuki Motor Corp | Automatic feeding device of countersunk head screw |
| CN201116222Y (en) * | 2007-11-14 | 2008-09-17 | 广州敏惠汽车零部件有限公司 | Automatic screw conveying mechanism |
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| CN110919252B (en) | 2024-06-04 |
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