CN110911060A - Wire and cable manufacturing equipment - Google Patents
Wire and cable manufacturing equipment Download PDFInfo
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- CN110911060A CN110911060A CN201911241940.9A CN201911241940A CN110911060A CN 110911060 A CN110911060 A CN 110911060A CN 201911241940 A CN201911241940 A CN 201911241940A CN 110911060 A CN110911060 A CN 110911060A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K13/00—Thermometers specially adapted for specific purposes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
- H01B13/002—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment for heat extraction
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
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- Wire Processing (AREA)
- Windings For Motors And Generators (AREA)
Abstract
The invention discloses an electric wire and cable manufacturing device which comprises a bottom plate, wire cores, a self-adaptive control box, an electric wire and cable, a limiting plate and an action box, wherein a supporting sheet is arranged on the upper side surface of the bottom plate, the top of the supporting sheet is fixedly connected with the bottom end of a first support through welding, the top of the first support is fixedly connected with the top of a second support through a first bolt, a bearing is fixedly arranged at the bottom of the front end and the bottom of the rear end of the second support through a third series of bolt groups, a first rotating shaft, a second rotating shaft and a third rotating shaft are arranged between a front disc and a rear disc, and a first coil, a second coil and a third coil are respectively formed by winding a thin wire core, a middle wire core and a thick wire core. The technical scheme disclosed by the invention effectively solves the technical problems that the prior art does not have the processing capability of a multi-wire type wire and a cable and cannot adjust the length of a detected line, and the like, and is beneficial to popularization and application of the device.
Description
Technical Field
The invention relates to the field of manufacturing of electric wires and cables, in particular to electric wire and cable manufacturing equipment.
Background
The invention of electricity brings various conveniences to people's lives, for example, electricity can be used for lighting, cooking, heating or driving various machine equipment to move so as to realize mechanized production and the like, so that people can not leave electricity in modern lives, wherein the electric wire also plays an indispensable role as an electric transmission carrier.
However, the conventional wire and cable manufacturing equipment often has technical problems of incapability of processing the multi-wire and cable, incapability of adjusting the length of the detected line, and the like, and therefore, in view of the above, research and improvement are made on the conventional structure and defects, and the wire and cable manufacturing equipment is provided to solve the problems.
Disclosure of Invention
The invention aims to provide wire and cable manufacturing equipment to solve the technical problems that the prior art does not have the processing capacity of a multi-wire and cable, cannot adjust the length of a detected line and the like.
In order to achieve the above purpose, the present invention provides an electric wire and cable manufacturing apparatus, which comprises a bottom plate, a wire core, a self-adaptive control box, an electric wire and cable, a limiting plate, and an action box, wherein a support sheet, a first bottom sheet, a second bottom sheet, and a fourth bottom sheet are arranged on the upper surface of the bottom plate, the top of the support sheet is fixedly connected with the bottom end of a first bracket by welding, the top of the first bracket is fixedly connected with the top of a second bracket by a first bolt, the bottoms of the front and rear ends of the second bracket are fixedly provided with bearings by a third series of bolt sets, the inner surfaces of the bearings are matched with the end part of a central shaft, the central shaft can rotate around the axis of the central shaft, the front and rear ends of the central shaft are respectively fixedly connected with a front disc and a rear disc, and a first rotating shaft, a second rotating shaft, and a third rotating shaft are arranged between, the distance from the axis of the first rotating shaft, the distance from the axis of the second rotating shaft and the distance from the axis of the third rotating shaft to the axis of the central shaft are consistent, a first coil, a second coil and a third coil are respectively wrapped outside the first rotating shaft, the second rotating shaft and the third rotating shaft, the first coil, the second coil and the third coil are respectively formed by winding a thin wire core, a middle wire core and a thick wire core, and a first end plate group, a second end plate group and a third end plate group are respectively arranged at the left end and the right end of the first coil, the second coil and the third coil.
The second bottom sheet is of a cuboid plate-shaped structure, and the second series of bolt groups penetrate through holes arranged at four top corners of the second bottom sheet and are in threaded connection with threaded openings arranged on the top surface of the bottom plate; the top surface of the second bottom plate is fixedly connected with the bottom of the motor fixing plate, the side surface of the motor fixing plate is fixedly connected with the bottom of the first motor, and the output end of the first motor is provided with a rotating shaft. The first bottom sheet is of a cuboid plate-shaped structure, and the first series of bolt groups penetrate through holes arranged at four top corners of the first bottom sheet and are in threaded connection with threaded openings arranged on the top surface of the bottom plate; the top surface of first film and the bottom fixed connection of reduction gear, the input of reduction gear be provided with the rotation axis, the output of reduction gear be provided with the transmission shaft, the outside of transmission shaft be provided with the sliding connection circle.
Bottom plate upside surface be provided with the third film, the top of third film be provided with the adaptive control case, the left and right side at the top of adaptive control case be provided with left wiring end, right wiring end respectively, the bottom contact of left wiring end, right wiring end and sinle silk, the adaptive control incasement portion including wire, first power, left wiring end, right wiring end, contact part sinle silk and first power pass through the wire and be connected with the foil gage after establishing ties. And further corresponding to the thin wire core, due to the resistance formula, the cross section area is small, so that the resistance is large, the current in the self-adaptive control box is small, the voltage at two ends of the strain gauge is small, and the deformation of the strain gauge is small. The utility model discloses a line core, including bottom plate, glue storage box, heater, rubber storage box, glue storage box inside storage have the colloidal sol, the heater heat glue storage box, glue storage box pass through glue outlet pipe and wire covering box intercommunication, can pour into the colloidal sol into the wire covering box and realize the covering wire to the sinle silk, the sinle silk behind the covering wire becomes electric wire and cable, wire covering box inside be provided with mould area, flexible layer, the internal surface on flexible layer and the outer surface contact of mould area, the top surface on mould area and the bottom surface contact of clamp plate, the tip and the riser of clamp plate pass through the connecting axle and be connected, the surface paste of connecting axle have the connecting axle, the bottom welded fastening of riser at the upside surface of bottom plate. And then when the deformation of foil gage is little, can lead to the contained angle grow between clamp plate and the riser, and then the clamp plate reduces mould area oppression intensity downwards for the length in the inside mould area of envelope case reduces, can realize the parcel of little girth outer layer promptly, and the adaptation realizes the adaptation to the fine rule core.
The fourth bottom sheet is of a cuboid plate-shaped structure, and the fourth series of bolt groups penetrate through holes arranged at four top corners of the fourth bottom sheet and are in threaded connection with threaded openings arranged on the top surface of the bottom plate; the top surface of fourth film and the bottom fixed connection of electronic jar bottom plate, the side of electronic jar bottom plate and the bottom fixed connection of electronic jar, the output of electronic jar be provided with and stretch the pull rod, the tip and the connection piece of stretching the pull rod pass through welded fastening and be connected, the connection piece carry out fixed connection through fixed bolt group and limiting plate. The front side of restriction board be provided with fixed column, left sliding block, right sliding block, the leading flank of left sliding block, right sliding block be provided with left probe, right probe respectively, left probe, right probe and electric wire and cable contact, the side of left sliding block, right sliding block be provided with left fixed conducting strip, right fixed conducting strip respectively, left fixed conducting strip, right fixed conducting strip respectively with left lead electrical pillar, right lead electrical pillar and be connected, left lead electrical pillar, right lead electrical pillar and be connected with the analysis case, the analysis case setting on bottom plate upside surface, the fixed column on be provided with left sloping arm, right sloping arm, the downside of left sloping arm and the left side face contact of right sliding block, the downside of right sloping arm and the right side face contact of left sliding block.
The right side of wire and cable be provided with first cooling chamber, second cooling chamber, first cooling chamber pass through the right flank intercommunication of first filling tube with first liquid reserve tank, first liquid reserve tank set up at bottom plate upside surface, the left side of first liquid reserve tank be provided with the cooler, the left surface of first liquid reserve tank be provided with the discharge pipe, the middle part intercommunication of discharge pipe and catheter, the left side and the second liquid reserve tank intercommunication of catheter, the right side of catheter pass through the right side intercommunication of second filling tube with the second cooling chamber. Bottom plate upside surface be provided with the action case, the left side wall of action case be provided with the round hole, action incasement portion be provided with machine controller, second motor, machine controller, second motor pass through wire electric connection, machine controller pass through wire and temperature sensor electric connection, temperature sensor pass through the pipe and realize fixedly with the left side wall of action case, the left surface contact of temperature sensor and discharge pipe, the power take off of second motor be provided with the action axle, the middle part welded connection of action axle and xarm, the left side and the right side of xarm be provided with left compression leg, right compression leg respectively, left compression leg, right compression leg be located the catheter directly over.
The mold belt, the heater, the glue storage box, the analysis box and the like are all assembled by the existing equipment, and therefore specific models and specifications are not described repeatedly.
Compared with the prior art, the invention has the beneficial effects that:
1. the components of the wire and cable manufacturing equipment are reliably connected, the detection and maintenance are very convenient, the realization cost is low, and the mold belt, the heater, the glue storage box, the analysis box and the like which are involved in the equipment are all assembled by the existing equipment, so that the wire and cable manufacturing equipment is beneficial to popularization and application in the field of wire and cable manufacturing in the future;
2. the wire and cable manufacturing equipment provided by the invention innovatively realizes the self-adaptive processing of the wire and cable with three linear cores, overcomes the limitation that only a single type of wire and cable can be processed in the prior art, and particularly, the wire and cable manufacturing equipment provided by the invention comprises a second support, wherein bearings are fixed at the bottoms of the front end and the rear end of the second support through a third series of bolt groups, the inner surfaces of the bearings are matched with the end part of a central shaft, the central shaft can rotate around the axis of the central shaft, the front end and the rear end of the central shaft are respectively fixedly connected with a front disc and a rear disc, a first rotating shaft, a second rotating shaft and a third rotating shaft are arranged between the front disc and the rear disc, the distances from the axes of the first rotating shaft, the second rotating shaft and the third rotating shaft to the axis of the central shaft are consistent, and a first coil, a second coil and a third coil are respectively arranged outside the first rotating shaft, the self-adaptive control box comprises a first coil, a second coil, a third coil, a first coil, a second coil and a third coil, wherein the first coil, the second coil and the third coil are respectively formed by winding a thin wire core, a middle wire core and a thick wire core, when wire cores with different thicknesses are needed, only a front disc and a rear disc need to be rotated, the coil to be used is arranged at the lowest end, a rotating shaft is contacted with the end part of a transmission shaft, then a sliding connection ring is moved outwards along the axis of the transmission shaft to be contacted and nested with the end part of the rotating shaft, further, power transmission can be realized, the coil is driven to rotate, and the wire feeding function is realized, a third bottom plate is arranged on the upper side surface of the bottom plate, a self-adaptive control box is arranged on the top of the third bottom plate, a left wiring end and a right wiring end are respectively arranged on the left side and the right side of, The left wiring end, the right wiring end, the contact part wire core and the first power supply are connected with the strain gauge after being connected in series through the wires. Taking a thin wire core as an example, because the cross-sectional area of the thin wire core is small, the resistance of the thin wire core is large, the current in the self-adaptive control box is small, the voltage at two ends of a strain gauge is small, the deformation of the strain gauge is small, the included angle between a pressure plate and a vertical plate is large, the downward pressing strength of the mold belt by the pressure plate is reduced, the length shrinkage of the mold belt in the wire covering box is reduced, the small-circumference insulating outer layer of the thin wire core can be wrapped, the adaptation of the thin wire core is realized in a self-adaptive manner, the medium wire core and the thick wire core are the same, the self-adaptive processing of the wires and cables of three linear wire cores is realized, and the applicability of the device is improved;
3. the wire and cable manufacturing equipment provided by the invention is innovative and can realize flexible adjustment of the distance between the left probe and the right probe by introducing the left oblique arm and the right oblique arm to form a fork-shaped arm structure, the wire and cable can be tested only based on a single detection length in the prior art scheme, but the detection length is required to be adjusted according to the actual use, the importance degree, the urgency and the like of the processed wire and cable in the actual production and use, the requirement is difficult to meet by the traditional technical scheme, the top surface of the fourth bottom plate of the wire and cable manufacturing equipment provided by the invention is fixedly connected with the bottom of the electric cylinder bottom plate, the side surface of the electric cylinder bottom plate is fixedly connected with the bottom of the electric cylinder, the output end of the electric cylinder is provided with the stretching rod and the connecting plate, and the connecting plate is fixedly connected with the limiting plate through the fixed bolt group, the front side of the limiting plate is provided with a fixed column, a left sliding block and a right sliding block, the front side surfaces of the left sliding block and the right sliding block are respectively provided with a left probe and a right probe, the left probe and the right probe are contacted with electric wires and cables, the side surfaces of the left sliding block and the right sliding block are respectively provided with a left fixed conducting strip and a right fixed conducting strip, the left fixed conducting strip and the right fixed conducting strip are respectively connected with a left conducting column and a right conducting column, the left conducting column and the right conducting column are connected with an analysis box, the analysis box is arranged on the upper side surface of the bottom plate, the fixed column is provided with a left oblique arm and a right oblique arm, the lower side of the left oblique arm is contacted with the left side surface of the right sliding block, the lower side of the right oblique arm is contacted with the right side surface of the left sliding block, and when the electric wires and cables in the, the working personnel can carry out timely treatment, when the working personnel needs to adjust the detection length of the electric wire and the electric cable, the distance between the left sliding block and the right sliding block can be changed by adjusting the included angle between the left oblique arm and the right oblique arm, and the length of the detected electric wire and the electric cable can be flexibly changed;
4. the wire and cable manufacturing equipment provided by the invention has the advantages that the selective utilization of the solution discharged by the first temperature reduction chamber can be realized based on temperature sensing, the integral energy utilization efficiency of the device is favorably improved, particularly, the action box is arranged on the upper side surface of the bottom plate of the wire and cable manufacturing equipment provided by the invention, the motor controller and the second motor which are electrically connected through leads are arranged in the action box, the motor controller is electrically connected with the temperature sensor through leads, the temperature sensor is fixed with the left side wall of the action box through a lead pipe and is contacted with the left side surface of the discharge pipe, the sensing of the temperature of the solution discharged by the first temperature reduction chamber is further realized, the power output end of the second motor is provided with an action shaft, the action shaft is welded with the middle part of the cross arm, the left pressure column and the right pressure column are respectively arranged on the left side and the right side of the cross arm, The right pressure column is positioned right above the liquid guide pipe, so that the temperature of the solution discharged from the first cooling chamber is detected through the temperature sensor, if the temperature is higher than a set temperature threshold value, the solution is judged to be a high-temperature solution, the temperature sensor sends a signal to the motor controller to control the second motor to drive the cross arm to rotate anticlockwise, then the left side of the cross arm is raised, the right side of the cross arm is lowered, and then the right pressure column presses the right part of the liquid guide pipe, the high-temperature solution can only flow to the left side to a second liquid storage tank adjacent to the glue storage tank, further heating the glue storage tank by using the solution waste heat, if the temperature is lower than a set temperature threshold value, judging that the solution is low-temperature solution, controlling a second motor to drive a cross arm to rotate clockwise, and then the right side of the cross arm rises, the left side of the cross arm lowers, and then the left pressure column presses the left part of the catheter, and the high-temperature solution can only flow to the right side to the second cooling chamber, so that the secondary cooling effect on the wires and cables is realized.
In addition to the objects, features and advantages described above, other objects, features and advantages of the present invention are also provided. The present invention will be described in further detail below.
Drawings
FIG. 1 is a schematic diagram of an axial side projection structure of the overall structure of the device of the present invention.
Fig. 2 is a schematic view of the internal structure of the wire covering box according to the present invention.
Fig. 3 is a schematic diagram of the internal circuit connection of the adaptive control box according to the present invention.
Fig. 4 is a partially enlarged schematic view of a portion a in fig. 1.
Fig. 5 is a partially enlarged structural view at B in fig. 1.
FIG. 6 is a schematic top view of the overall structure of the device of the present invention.
Fig. 7 is a schematic view of the internal structure of the operation box according to the present invention.
Fig. 8 is a rear view of the overall structure of the device of the present invention.
1. A base plate, 2, a support plate, 3, a first support, 4, a first base plate, 5, a speed reducer, 6, a first series of bolt sets, 7, a rotation shaft, 8, a first motor, 9, a motor fixing plate, 10, a second base plate, 11, a second series of bolt sets, 12, a front plate, 13, a second support, 14, a first bolt, 15, a rear plate, 16, a center shaft, 17, a first terminal plate set, 18, a second terminal plate set, 19, a third terminal plate set, 20, a first coil, 21, a second coil, 22, a third coil, 23, a first rotation shaft, 24, a second rotation shaft, 25, a third rotation shaft, 26, a third series of bolt sets, 27, a wire core, 28, a left terminal, 29, a right terminal, 30, a third base plate, 31, an adaptive control box, 32, a vertical plate, 33, a connection shaft, 34, a strain gauge, 35, a lead wire, 36, a pressure plate, 37, a mold band, 38. wire and cable 39, wire-wrapping box 40, heater 41, second liquid storage box 42, glue outlet pipe 43, glue storage box 44, liquid guide pipe 45, fourth bottom sheet 46, electric cylinder bottom plate 47, fourth series bolt group 48, analysis box 49, limiting plate 50, electric cylinder 51, cooler 52, first liquid storage box 53, first cooling chamber 54, second cooling chamber 55, left probe 56, right probe 57, left oblique arm 58, fixed column 59, right oblique arm 60, stretching rod 61, fixed bolt group 62, connecting piece 63, left fixed conducting piece 64, left conducting post 65, action box 66, wire-through pipe 67, temperature sensor 68, fixed column 69, left pressure column 70, right pressure column 71, first injection pipe 72, discharge pipe 73, second injection pipe 74, telescopic layer 75, first power supply 76, The left sliding block 77, the right sliding block 78, the action shaft 79, the motor controller 80, the second motor 81, the round hole 82, the bearing 83, the transmission shaft 84, the sliding connection ring 85, the right conductive column 86 and the right fixed conductive sheet.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
referring to fig. 1 to 8, the wire and cable manufacturing apparatus provided by the present invention includes a bottom plate 1, a wire core 27, a self-adaptive control box 31, a wire and cable 38, a limiting plate 49, and an operation box 65, wherein a support sheet 2, a first bottom sheet 4, a second bottom sheet 10, and a fourth bottom sheet 45 are disposed on an upper surface of the bottom plate 1, a top of the support sheet 2 is fixedly connected to a bottom end of a first bracket 3 by welding, a top of the first bracket 3 is fixedly connected to a top of a second bracket 13 by a first bolt 14, a bearing 82 is fixed to a bottom of a front end and a rear end of the second bracket 13 by a third series of bolt sets 26, an inner surface of the bearing 82 is matched with an end of a central shaft 16, the central shaft 16 can rotate around its own axis, the front end and the rear end of the central shaft 16 are respectively fixedly connected to a front disc 12 and a rear disc 15, the front disc 12 and the rear disc, A first rotating shaft 23, a second rotating shaft 24 and a third rotating shaft 25 are arranged between the rear discs 15, the distances from the axes of the first rotating shaft 23, the second rotating shaft 24 and the third rotating shaft 25 to the axis of the central shaft 16 are consistent, a first coil 20, a second coil 21 and a third coil 22 are respectively wrapped outside the first rotating shaft 23, the second rotating shaft 24 and the third rotating shaft 25, the first coil 20, the second coil 21 and the third coil 22 are respectively formed by winding a thin wire core, a middle wire core and a thick wire core, and a first end plate group 17, a second end plate group 18 and a third end plate group 19 are respectively arranged at the left end and the right end of the first coil 20, the second coil 21 and the third coil 22.
Further, the second bottom sheet 10 is of a rectangular plate-shaped structure, and the second series of bolt groups 11 pass through holes arranged at four top corners of the second bottom sheet 10 to be in threaded connection with threaded openings arranged on the top surface of the bottom plate 1; the top surface of the second bottom plate 10 is fixedly connected with the bottom of a motor fixing plate 9, the side surface of the motor fixing plate 9 is fixedly connected with the bottom of a first motor 8, and the output end of the first motor 8 is provided with a rotating shaft 7.
Further, the first bottom sheet 4 is of a cuboid plate-shaped structure, and the first series of bolt groups 6 pass through holes arranged at four top corners of the first bottom sheet 4 to be in threaded connection with threaded openings arranged on the top surface of the bottom plate 1; the top surface of first film 4 and the bottom fixed connection of reduction gear 5, the input of reduction gear 5 be provided with rotation axis 7, the output of reduction gear 5 be provided with transmission shaft 83, the outside of transmission shaft 83 be provided with sliding connection circle 84. When wire cores with different thickness and line types are needed, only the front disc 12 and the rear disc 15 need to be rotated, the coil to be used is arranged at the lowest end, the rotating shaft is contacted with the end part of the transmission shaft 83, then the sliding connection ring 84 is moved outwards along the axis of the transmission shaft 83, so that the sliding connection ring is contacted and nested with the end part of the rotating shaft, further, the transmission of power can be realized, the rotation of the coil is driven, and the wire feeding function is realized.
Referring to fig. 1 to 8, further, a third bottom plate 30 is disposed on the upper side surface of the bottom plate 1, a self-adaptive control box 31 is disposed on the top of the third bottom plate 30, a left terminal 28 and a right terminal 29 are respectively disposed on the left side and the right side of the top of the self-adaptive control box 31, the left terminal 28 and the right terminal 29 are in contact with the bottoms of the wire cores 27, a conducting wire 35 and a first power source 75 are included in the self-adaptive control box 31, and the left terminal 28, the right terminal 29, the contact portion of the wire cores 27 and the first power source 75 are connected in series through the conducting wire 35 and then connected with the strain gauge 34. Further, corresponding to the thin wire core, the cross-sectional area of the thin wire core is small due to a resistance formula, so that the resistance is large, the current inside the adaptive control box 31 is small, the voltage at two ends of the strain gauge 34 is small, and the deformation of the strain gauge 34 is small.
Furthermore, a heater 40, a second liquid storage tank 41 and a glue storage tank 43 are arranged on the upper side surface of the bottom plate 1, sol is stored in the glue storage tank 43, the heater 40 heats the glue storage tank 43, the glue storage tank 43 is communicated with the wire covering tank 39 through a glue outlet pipe 42, the sol can be injected into the wire covering tank 39 to cover the wire core 27, the covered wire core 27 becomes the electric wire cable 38, a mold belt 37 and a telescopic layer 74 are arranged in the wire covering tank 39, the inner surface of the telescopic layer 74 is in contact with the outer surface of the mold belt 37, the top surface of the mold belt 37 is in contact with the bottom surface of the pressing plate 36, the end part of the pressing plate 36 is connected with the vertical plate 32 through a connecting shaft 33, the outer surface of the connecting shaft 33 is adhered with the connecting shaft 33, and the bottom of the vertical plate 32 is welded and fixed on the upper side surface of the bottom plate 1. And then when the deformation of foil gage 34 is little, can lead to the contained angle grow between clamp plate 36 and the riser 32, and then clamp plate 36 reduces the mould area 37 intensity of oppressing downwards for the length of the mould area 37 inside wire-wrapping box 39 reduces, can realize the parcel of little girth outer layer promptly, and the adaptation realizes the adaptation to the fine rule core.
Referring to fig. 1 to 8, further, the fourth bottom sheet 45 is a rectangular parallelepiped plate-shaped structure, and the fourth series of bolt sets 47 pass through holes formed at four corners of the fourth bottom sheet 45 and are in threaded connection with threaded ports formed on the top surface of the bottom plate 1; the top surface of the fourth bottom sheet 45 is fixedly connected with the bottom of the electric cylinder bottom plate 46, the side surface of the electric cylinder bottom plate 46 is fixedly connected with the bottom of the electric cylinder 50, the output end of the electric cylinder 50 is provided with a stretching rod 60, the end part of the stretching rod 60 is fixedly connected with a connecting sheet 62 through welding, and the connecting sheet 62 is fixedly connected with the limiting plate 49 through a fixing bolt group 61.
Furthermore, the front side of the limiting plate 49 is provided with a fixed column 58, a left sliding block 76 and a right sliding block 77, the front sides of the left sliding block 76 and the right sliding block 77 are respectively provided with a left probe 55 and a right probe 56, the left probe 55 and the right probe 56 are contacted with the electric wire 38, the side surfaces of the left sliding block 76 and the right sliding block 77 are respectively provided with a left fixed conducting strip 63 and a right fixed conducting strip 86, the left fixed conducting strip 63 and the right fixed conducting strip 86 are respectively connected with the left conducting post 64 and the right conducting post 85, the left conductive column 64 and the right conductive column 85 are connected with the analysis box 48, the analysis box 48 is arranged on the upper side surface of the bottom plate 1, the fixed column 58 is provided with a left inclined arm 57 and a right inclined arm 59, the lower side of the left inclined arm 57 is contacted with the left side surface of the right sliding block 77, and the lower side of the right inclined arm 59 is contacted with the right side surface of the left sliding block 76. When detecting that there is a problem in the electric wire 38 between the left probe 55 and the right probe 56, the analysis box 48 gives an alarm, so that the worker can process the problem in time, and the distance between the left sliding block 76 and the right sliding block 77 can be changed by adjusting the included angles of the left oblique arm 57 and the right oblique arm 59, so as to flexibly change the length of the detected electric wire 38.
Further, a first cooling chamber 53 and a second cooling chamber 54 are disposed on the right side of the electric wire 38, the first cooling chamber 53 is communicated with the right side surface of the first liquid storage tank 52 through a first injection pipe 71, the first liquid storage tank 52 is disposed on the upper side surface of the floor panel 1, the cooler 51 is disposed on the left side of the first liquid storage tank 52, a discharge pipe 72 is disposed on the left side surface of the first liquid storage tank 52, the discharge pipe 72 is communicated with the middle portion of the liquid guide pipe 44, the left side of the liquid guide pipe 44 is communicated with the second liquid storage tank 41, and the right side of the liquid guide pipe 44 is communicated with the right side of the second cooling chamber 54 through a second injection pipe 73.
Furthermore, the upper surface of the bottom plate 1 is provided with an action box 65, the left side wall of the action box 65 is provided with a round hole 81, the action box 65 is internally provided with a motor controller 79 and a second motor 80, the motor controller 79 and the second motor 80 are electrically connected through a lead 35, the motor controller 79 is electrically connected with the temperature sensor 67 through the lead 35, the temperature sensor 67 is fixed with the left side wall of the action box 65 through the through pipe 66, the temperature sensor 67 is in contact with the left side surface of the discharge pipe 72, the power output end of the second motor 80 is provided with an actuating shaft 78, the action shaft 78 is welded with the middle part of the cross arm 68, the left side and the right side of the cross arm 68 are respectively provided with a left pressure column 69 and a right pressure column 70, and the left pressure column 69 and the right pressure column 70 are positioned right above the liquid guide tube 44. Further, the temperature sensor 67 detects the temperature of the solution discharged from the first cooling chamber 53, and if the temperature is higher than a set temperature threshold value, it determines that the solution is a high-temperature solution, the second motor 80 is controlled to drive the traverse 68 to rotate counterclockwise, and then the left side of the traverse 68 is raised and the right side is lowered, and further the right plunger 70 presses the right portion of the catheter 44, and the high-temperature solution flows into the second tank 41 only to the left side, and further the heating of the glue tank 43 is realized, and if the temperature is lower than the set temperature threshold value, it determines that the solution is a low-temperature solution, the second motor 80 is controlled to drive the traverse 68 to rotate clockwise, and further the right side of the traverse 68 is raised and the left side is lowered, and further the left plunger 69 presses the left portion of the catheter 44, and the high-temperature solution flows into the second cooling chamber 54 only to the.
The mold belt 37, the heater 40, the glue storage box 43, the analysis box 48 and the like are all assembled by existing equipment, and therefore specific models and specifications are not described in detail.
The working principle of the invention is as follows:
the invention provides a wire and cable manufacturing device which comprises a bottom plate 1, wherein a support sheet 2 is arranged on the upper side surface of the bottom plate 1, the top of the support sheet 2 is fixedly connected with the bottom end of a first bracket 3 through welding, the top of the first bracket 3 is fixedly connected with the top of a second bracket 13 through a first bolt 14, a bearing 82 is fixed at the bottom of the front end and the back end of the second bracket 13 through a third series of bolt groups 26, the inner surface of the bearing 82 is matched with the end part of a central shaft 16, and the central shaft 16 can rotate around the axis of the central shaft. When cores of different thickness are required, it is only necessary to rotate the front and rear disks 12 and 15, the coil to be used is disposed at the lowermost end, and the rotary shaft is brought into contact with the end of the transmission shaft 83, the slip coupling 84 is then moved axially outwardly along the drive shaft 83 so that it nests in contact with the end of the swivel shaft, further realizing the transmission of power, driving the coil to rotate and realizing the wire feeding function, the upper surface of the bottom plate 1 is provided with a third bottom plate 30, the top of the third bottom plate 30 is provided with a self-adaptive control box 31, the left side and the right side of the top of the self-adaptive control box 31 are respectively provided with a left terminal 28 and a right terminal 29, the left terminal 28 and the right terminal 29 are in contact with the bottom of the wire core 27, the adaptive control box 31 comprises a lead 35 and a first power supply 75, the left terminal 28, the right terminal 29, the contact wire core 27 and the first power source 75 are connected in series through a conducting wire 35 and then connected with the strain gauge 34. Further, corresponding to the thin wire core, the cross-sectional area of the thin wire core is small due to a resistance formula, so that the resistance is large, the current inside the adaptive control box 31 is small, the voltage at two ends of the strain gauge 34 is small, and the deformation of the strain gauge 34 is small. When the deformation of foil gage 34 is little, can lead to the contained angle grow between clamp plate 36 and the riser 32, and then clamp plate 36 reduces the mould area 37 intensity of oppressing downwards for the length of the mould area 37 inside wire-wrapping box 39 reduces, can realize the parcel of little girth outer layer promptly, and the adaptation realizes the adaptation to the fine rule core.
The front side of the limiting plate 49 is provided with a fixed column 58, a left sliding block 76 and a right sliding block 77, the front sides of the left sliding block 76 and the right sliding block 77 are respectively provided with a left probe 55 and a right probe 56, the left probe 55 and the right probe 56 are contacted with the electric wire 38, the side surfaces of the left sliding block 76 and the right sliding block 77 are respectively provided with a left fixed conducting strip 63 and a right fixed conducting strip 86, the left fixed conducting strip 63 and the right fixed conducting strip 86 are respectively connected with the left conducting post 64 and the right conducting post 85, the left conductive column 64 and the right conductive column 85 are connected with the analysis box 48, the analysis box 48 is arranged on the upper side surface of the bottom plate 1, the fixed column 58 is provided with a left inclined arm 57 and a right inclined arm 59, the lower side of the left inclined arm 57 is contacted with the left side surface of the right sliding block 77, and the lower side of the right inclined arm 59 is contacted with the right side surface of the left sliding block 76. When detecting that there is a problem in the electric wire 38 between the left probe 55 and the right probe 56, the analysis box 48 gives an alarm, so that the worker can process the problem in time, and the distance between the left sliding block 76 and the right sliding block 77 can be changed by adjusting the included angles of the left oblique arm 57 and the right oblique arm 59, so as to flexibly change the length of the detected electric wire 38.
The upper side surface of the bottom plate 1 is provided with an action box 65, the left side wall of the action box 65 is provided with a round hole 81, a motor controller 79 and a second motor 80 are arranged in the action box 65, the motor controller 79 and the second motor 80 are electrically connected through a lead 35, the motor controller 79 is electrically connected with a temperature sensor 67 through the lead 35, the temperature sensor 67 is fixed with the left side wall of the action box 65 through a lead pipe 66, the temperature sensor 67 is contacted with the left side surface of a discharge pipe 72, the power output end of the second motor 80 is provided with an action shaft 78, the action shaft 78 is welded with the middle part of a cross arm 68, the left side and the right side of the cross arm 68 are respectively provided with a left pressure column 69 and a right pressure column 70, and the left pressure column 69 and the right pressure column 70 are positioned right above the lead pipe 44. Further, the temperature sensor 67 detects the temperature of the solution discharged from the first cooling chamber 53, and if the temperature is higher than a set temperature threshold value, it determines that the solution is a high-temperature solution, the second motor 80 is controlled to drive the traverse 68 to rotate counterclockwise, and then the left side of the traverse 68 is raised and the right side is lowered, and further the right plunger 70 presses the right portion of the catheter 44, and the high-temperature solution flows into the second tank 41 only to the left side, and further the heating of the glue tank 43 is realized, and if the temperature is lower than the set temperature threshold value, it determines that the solution is a low-temperature solution, the second motor 80 is controlled to drive the traverse 68 to rotate clockwise, and further the right side of the traverse 68 is raised and the left side is lowered, and further the left plunger 69 presses the left portion of the catheter 44, and the high-temperature solution flows into the second cooling chamber 54 only to the.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The electric wire and cable manufacturing equipment is characterized by comprising a bottom plate (1), a wire core (27), a self-adaptive control box (31), an electric wire and cable (38), a limiting plate (49) and an action box (65), wherein a support sheet (2), a first bottom sheet (4), a second bottom sheet (10) and a fourth bottom sheet (45) are arranged on the upper side surface of the bottom plate (1), the top of the support sheet (2) is fixedly connected with the bottom end of a first support (3) in a welding mode, the top of the first support (3) is fixedly connected with the top of a second support (13) through a first bolt (14), a bearing (82) is fixed at the bottom of the front end and the bottom of the rear end of the second support (13) through a third series of bolt groups (26), the inner surface of the bearing (82) is matched with the end of a central shaft (16), and the central shaft (16) can rotate around the axis of the central shaft, the front end and the rear end of the central shaft (16) are respectively fixedly connected with the front disc (12) and the rear disc (15), a first rotating shaft (23), a second rotating shaft (24) and a third rotating shaft (25) are arranged between the front disc (12) and the rear disc (15), the distances from the shaft centers of the first rotating shaft (23), the second rotating shaft (24) and the third rotating shaft (25) to the shaft center of the central shaft (16) are consistent, the first coil (20), the second coil (21) and the third coil (22) are respectively wrapped outside the first rotating shaft (23), the second rotating shaft (24) and the third rotating shaft (25), the first coil (20), the second coil (21) and the third coil (22) are respectively formed by winding a thin wire core, a middle wire core and a thick wire core, and the left end and the right end of the first coil (20), the second coil (21) and the third coil (22) are respectively provided with a first end piece group (17), a second end piece group, a middle wire core and a, A second end plate group (18) and a third end plate group (19).
2. A wire and cable manufacturing apparatus according to claim 1, wherein: the second bottom sheet (10) is of a cuboid plate-shaped structure, and the second series of bolt groups (11) pass through holes arranged at four top corners of the second bottom sheet (10) and are in threaded connection with threaded ports arranged on the top surface of the bottom plate (1); the top surface of the second bottom plate (10) is fixedly connected with the bottom of the motor fixing plate (9), the side surface of the motor fixing plate (9) is fixedly connected with the bottom of the first motor (8), and the output end of the first motor (8) is provided with a rotating shaft (7).
3. A wire and cable manufacturing apparatus according to claim 1, wherein: the first bottom sheet (4) is of a cuboid plate-shaped structure, and a first series of bolt groups (6) pass through holes arranged at four top corners of the first bottom sheet (4) to be in threaded connection with threaded ports arranged on the top surface of the bottom plate (1); the top surface of first film (4) and the bottom fixed connection of reduction gear (5), the input of reduction gear (5) be provided with rotation axis (7), the output of reduction gear (5) be provided with transmission shaft (83), the outside of transmission shaft (83) be provided with sliding connection circle (84).
4. A wire and cable manufacturing apparatus according to claim 1, wherein: bottom plate (1) upside surface be provided with third film (30), the top of third film (30) be provided with adaptive control case (31), the side is provided with left wiring end (28), right wiring end (29) respectively about the top of adaptive control case (31), the bottom contact of left wiring end (28), right wiring end (29) and sinle silk (27), adaptive control case (31) inside including wire (35), first power (75), left wiring end (28), right wiring end (29), contact portion sinle silk (27) and first power (75) be connected with foil gage (34) after establishing ties through wire (35).
5. A wire and cable manufacturing apparatus according to claim 1, wherein: the glue storage box (43) is communicated with the wire covering box (39) through a glue outlet pipe (42), the glue can be injected into the wire covering box (39) to cover the wire of the wire core (27), the wire core (27) after being covered becomes a wire cable (38), a mold belt (37) and a telescopic layer (74) are arranged inside the wire covering box (39), the inner surface of the telescopic layer (74) is in contact with the outer surface of the mold belt (37), the top surface of the mold belt (37) is in contact with the bottom surface of the pressing plate (36), the end part of the pressing plate (36) is connected with the vertical plate (32) through a connecting shaft (33), and the outer surface of the pressing plate (33) is pasted with a connecting shaft (33), the bottom of the vertical plate (32) is welded and fixed on the upper side surface of the bottom plate (1).
6. A wire and cable manufacturing apparatus according to claim 1, wherein: the fourth bottom sheet (45) is of a cuboid plate-shaped structure, and the fourth series of bolt groups (47) pass through holes formed in four top corners of the fourth bottom sheet (45) and are in threaded connection with threaded ports formed in the top surface of the bottom plate (1); the top surface of fourth film (45) and the bottom fixed connection of electronic jar bottom plate (46), the side of electronic jar bottom plate (46) and the bottom fixed connection of electronic jar (50), the output of electronic jar (50) be provided with stretch pull rod (60), the tip and connection piece (62) of stretch pull rod (60) through welded fastening connection, connection piece (62) carry out fixed connection through fixed bolt group (61) and limiting plate (49).
7. A wire and cable manufacturing apparatus according to claim 1, wherein: the front side of restriction board (49) be provided with fixed column (58), left sliding block (76), right sliding block (77), the leading flank of left sliding block (76), right sliding block (77) be provided with left probe (55), right probe (56) respectively, left probe (55), right probe (56) and wire and cable (38) contact, the side of left sliding block (76), right sliding block (77) be provided with left fixed conducting strip (63), right fixed conducting strip (86) respectively, left fixed conducting strip (63), right fixed conducting strip (86) be connected with left conductive column (64), right conductive column (85) respectively, left conductive column (64), right conductive column (85) be connected with analysis case (48), analysis case (48) set up in bottom plate (1) side surface, fixed column (58) on be provided with left sloping arm (57), The lower side of the left oblique arm (57) is in contact with the left side surface of the right sliding block (77), and the lower side of the right oblique arm (59) is in contact with the right side surface of the left sliding block (76).
8. A wire and cable manufacturing apparatus according to claim 1, wherein: the right side of wire and cable (38) be provided with first cooling room (53), second cooling room (54), first cooling room (53) through first filling tube (71) with the right flank intercommunication of first liquid reserve tank (52), first liquid reserve tank (52) set up in bottom plate (1) upside surface, the left side of first liquid reserve tank (52) be provided with cooler (51), the left flank of first liquid reserve tank (52) be provided with discharge pipe (72), discharge pipe (72) and the middle part of catheter (44) communicate, the left side of catheter (44) communicate with second liquid reserve tank (41), the right side of catheter (44) communicate with the right side of second cooling room (54) through second filling tube (73).
9. A wire and cable manufacturing apparatus according to claim 1, wherein: the upper side surface of the bottom plate (1) is provided with an action box (65), the left side wall of the action box (65) is provided with a round hole (81), a motor controller (79) and a second motor (80) are arranged inside the action box (65), the motor controller (79) and the second motor (80) are electrically connected through a lead (35), the motor controller (79) is electrically connected with a temperature sensor (67) through the lead (35), the temperature sensor (67) is fixed with the left side wall of the action box (65) through a lead pipe (66), the temperature sensor (67) is contacted with the left side surface of a discharge pipe (72), the power output end of the second motor (80) is provided with an action shaft (78), the action shaft (78) is welded with the middle part of a cross arm (68), and the left side and the right side of the cross arm (68) are respectively provided with a left pressure column (69), The left pressure column (69) and the right pressure column (70) are positioned right above the liquid guide pipe (44).
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| CN201911241940.9A CN110911060B (en) | 2019-12-06 | 2019-12-06 | Wire and cable manufacturing equipment |
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| CN201911241940.9A CN110911060B (en) | 2019-12-06 | 2019-12-06 | Wire and cable manufacturing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245740A (en) * | 2021-07-15 | 2021-08-13 | 南洋电缆（天津）有限公司 | High-precision welding system for metal sheath for fireproof cable |
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| JP2003249133A (en) * | 2002-02-22 | 2003-09-05 | Miyazaki Iron Works Ltd | Wire rod feeder |
| CN204760139U (en) * | 2015-05-25 | 2015-11-11 | 苏州市南方欣达双金属材料有限公司 | High -quality for coaxial cable copper -clad aluminum conductor prepare production line |
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| CN113245740A (en) * | 2021-07-15 | 2021-08-13 | 南洋电缆（天津）有限公司 | High-precision welding system for metal sheath for fireproof cable |
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Effective date of registration: 20210512 Address after: 528000 one of workshop 3, No. 42, Sanhe Road, Hecheng street, Gaoming District, Foshan City, Guangdong Province Applicant after: Guangdong Guobo Cable Electric Group Co.,Ltd. Address before: Room a7137, 7th floor, building 9, phase I, Changsha Zhongdian Software Park, No. 39, Jianshan Road, Changsha high tech Development Zone, Changsha City, Hunan Province Applicant before: Changsha kaize Engineering Design Co.,Ltd. |
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