CN110903419A - Solid catalyst component for olefin polymerization, catalyst and application thereof - Google Patents
Solid catalyst component for olefin polymerization, catalyst and application thereof Download PDFInfo
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- CN110903419A CN110903419A CN201811074788.5A CN201811074788A CN110903419A CN 110903419 A CN110903419 A CN 110903419A CN 201811074788 A CN201811074788 A CN 201811074788A CN 110903419 A CN110903419 A CN 110903419A
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Abstract
The invention discloses a solid catalyst component for olefin polymerization, which comprises magnesium, titanium, halogen and an internal electron donor compound, wherein the electron donor comprises a first internal electron donor compound with a general formula (I) and a second internal electron donor compound with a general formula (II). The invention also discloses a catalyst for olefin polymerization. The catalyst provided by the invention can obtain polymers with high isotactic index and wide molecular weight distribution while keeping high polymerization activity and hydrogen regulation sensitivity of the catalyst, and the polymers have excellent comprehensive performance, which is very beneficial to the development of different grades of resins.
Description
Technical Field
The invention belongs to the field of catalysts, and particularly relates to a catalyst component for olefin polymerization, a catalyst and application thereof.
Background
It is well known that solid titanium catalyst components based on magnesium, titanium, halogen and electron donor can be used for CH2In the CHR olefin polymerization, particularly in α -olefin polymerization having 3 or more carbon atoms, a polymer having a higher yield and higher stereoregularity can be obtained, in which an electron donor compound is one of indispensable components in a catalyst component, and a polyolefin catalyst is continuously updated with the development of an internal electron donor compound, at present, a variety of internal electron donor compounds, such as polycarboxylic acids, monocarboxylic acid esters or polycarboxylic acid esters, acid anhydrides, ketones, monoethers or polyethers, alcohols, amines, etc., and derivatives thereof, among which dibasic aromatic carboxylic acid esters are more commonly used, have been widely disclosed, and can be referred to chinese patent CN 85100997A.
The phthalate ester compound is the most commonly used polypropylene catalyst internal electron donor in the industry at present, and when the phthalate ester compound is used as the internal electron donor, the obtained polymer has narrow molecular weight distribution, unsatisfactory toughness and processability, and the application range of the polymer is limited.
Most of the electron donors reported at present are oxygen, nitrogen, phosphorus and sulfur-containing compounds. In these catalytic polymerization systems, the electron donor has varying degrees of influence on the activity, stereospecificity, molecular weight distribution and polymer properties.
The problem existing at present is that a catalyst component for olefin polymerization with high activity, good hydrogen regulation sensitivity and other excellent comprehensive properties needs to be researched and developed.
Disclosure of Invention
The technical problem to be solved by the present invention is to provide a catalyst component for olefin polymerization, which is aimed at overcoming the defects of the prior art. The technical problem to be solved by the present invention is to provide a catalyst component for olefin polymerization, which can obtain a catalyst with excellent comprehensive performance by using a phosphine oxide compound with a special structure and a diether compound to compound as an internal electron donor, aiming at the defects of the prior art. When the catalyst is used for propylene polymerization reaction, the catalyst has high activity, good hydrogen regulation sensitivity, good polymer stereospecificity and wide polymer molecular weight distribution.
To this end, the present invention provides in a first aspect a solid catalyst component for olefin polymerization comprising magnesium, titanium, halogen and an internal electron donor compound comprising a first internal electron donor compound of formula (I) and a second internal electron donor compound of formula (II),
in the general formula (I),
R1is C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C2-C10Straight chain alkynyl of (2), C3-C12A branched hydrocarbon group of3-C12A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C2-C10Straight chain alkynyl of (2), C3-C12A branched hydrocarbon group of3-C12A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20The hydrogen on the arylcarbon of (a) is optionally substituted with a heteroatom, preferably at least one heteroatom selected from halogen atoms, oxygen atoms and nitrogen atoms;
R2selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C3-C10Branched alkyl of C1-C10Linear alkoxy of (1) and C3-C10A branched alkoxy group of (A), and said C1-C10Straight chain alkyl group of (1), C3-C10Branched alkyl of C1-C10Linear alkoxy of (1) and C3-C10The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with a heteroatom, preferably at least one heteroatom selected from halogen atoms, oxygen atoms and nitrogen atoms;
in the general formula (II), the compound represented by the formula (II),
R3and R4Identical or different is C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20The aromatic hydrocarbon group(s) may be optionally substituted, for example, with a substituent selected from the group consisting of an alkane and a halogen atom, preferably with a substituent selected from the group consisting of C1-C6Straight chain alkyl group of (1), C3-C6Is branched chain ofAlkyl, fluorine, chlorine, bromine and iodine, R3And R4Optionally, they may be bonded to form a ring or not.
According to an embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C2-C8Straight chain alkynyl of (2), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15And said C is an aromatic hydrocarbon group1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C2-C8Straight chain alkynyl of (2), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15The hydrogen on the arylcarbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C6Straight chain alkyl group of (1), C2-C6Linear alkenyl of (A), C2-C6Straight chain alkynyl of (2), C3-C8A branched hydrocarbon group of3-C8A cycloalkyl group of6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12And said C is an aromatic hydrocarbon group1-C6Straight chain alkyl group of (1), C2-C6Linear alkenyl of (A), C2-C6Straight chain alkynyl of (2), C3-C8A branched hydrocarbon group of3-C8A cycloalkyl group of6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12The hydrogen on the arylcarbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12Is preferably phenyl, C7-C12Hydrocarbon phenyl or C7-C12More preferably phenyl, C7-C12Alkylphenyl radical of (1), C7-C12Phenylalkyl of, C7-C12Phenylalkenyl or C7-C12Optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Selected from hydrogen, halogen, C1-C8Straight chain alkyl group of (1), C3-C8Branched alkyl of C1-C8Linear alkoxy of (1) and C3-C8A branched alkoxy group of (a), said C1-C8Straight chain alkyl group of (1), C3-C8Branched alkyl of C1-C8Linear alkoxy of (1) and C3-C8The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Selected from hydrogen, halogen, C1-C6Straight chain alkyl group of (1), C3-C6Branched alkyl of C1-C6Linear alkoxy of (1) and C3-C6A branched alkoxy group of (a), said C1-C6Straight chain alkyl group of (1), C3-C6Branched alkyl of C1-C6Linear alkoxy of (1) and C3-C6The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4Identical or different phasesIs also C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15An aromatic hydrocarbon group, and said C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15The aromatic hydrocarbon radical may optionally be chosen from C1-C6Straight chain alkyl group of (1), C3-C6Is substituted with one or more substituents of the branched alkyl group, fluorine atom, chlorine atom, bromine atom and iodine atom of (A), R3And R4Optionally, they may be bonded to form a ring or not.
According to a preferred embodiment of the solid catalyst component of the present invention, the solid catalyst component comprises the reaction product of a magnesium compound, a titanium compound and an internal electron donor compound.
According to a preferred embodiment of the solid catalyst component of the present invention, the molar ratio of the magnesium compound, the titanium compound and the internal electron donor compound is 1 (0.5-150) to (0.02-0.4).
In some embodiments of the invention, the magnesium compound comprises one or more of a magnesium dihalide, an alkoxy magnesium, an alkyl magnesium, a hydrate or alcoholate of a magnesium dihalide, and a derivative of a magnesium dihalide in which one halogen atom of the formula is replaced by an alkoxy group or a haloalkoxy group; preferably, the magnesium compound is a magnesium dihalide and/or an alcoholate of a magnesium dihalide; more preferably, the magnesium compound is an alcoholate of a magnesium dihalide, such as magnesium dichloride, magnesium dibromide, magnesium diiodide and alcoholates thereof.
In some embodiments of the invention, the titanium compound comprises one or more of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, titanium tetrabutoxide, titanium tetraethoxide, titanium chlorotriethoxylate, titanium dichlorodiethoxide, and titanium trichloromonoethoxylate; preferably, the titanium compound is titanium tetrachloride.
In a second aspect the present invention provides a catalyst for the polymerisation of olefins comprising the reaction product of:
component a, the solid catalyst component according to the first aspect of the present invention;
component b, an alkyl aluminum compound; and
optionally component c, an external electron donor compound.
According to a preferred embodiment of the present invention, the molar ratio of component a, component b and component c is 1 (5-1000) to (0-500) in terms of titanium to aluminum to silicon; preferably 1 (25-100) to (25-100).
The third aspect of the present invention provides a prepolymerized catalyst for olefin polymerization comprising the solid catalyst component according to the first aspect of the present invention and/or a prepolymer obtained by prepolymerizing the catalyst according to the second aspect of the present invention with an olefin, wherein the prepolymer has a prepolymerization ratio of 0.1 to 1000g of the olefin polymer per g of the catalyst component; the olefin has the general formula CH2Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
In a fourth aspect, the present invention provides a process for the polymerization of olefins having the general formula CH, in the presence of the solid catalyst component according to the first aspect of the present invention and/or the catalyst according to the second aspect of the present invention and/or the prepolymerized catalyst according to the third aspect of the present invention2Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
The solid catalyst component for olefin polymerization provided by the invention has the following advantages:
(1) the phosphine oxide compound with a special structure and the diether compound are compounded to be used as an internal electron donor, so that the prepared catalyst has high activity and good hydrogen regulation sensitivity;
(2) when the catalyst is used for propylene polymerization, the obtained polypropylene resin has good stereoregularity, wider polymer molecular weight distribution and excellent comprehensive performance.
Detailed Description
In order that the present invention may be more readily understood, the following detailed description of the invention is given by way of example only, and is not intended to limit the scope of the invention.
As mentioned above, the existing olefin polymerization catalysts are to be improved in all aspects, and because compounds with extremely strong corrosiveness and instability are used in the synthesis process, the catalysts are not beneficial to environmental protection and safety. At present, the catalyst component for olefin polymerization with high activity, good stereospecificity, wide molecular weight distribution of the obtained polymer and other excellent comprehensive properties needs to be researched and developed.
To this end, the present invention provides in a first aspect a solid catalyst component for olefin polymerization comprising magnesium, titanium, halogen and an internal electron donor compound comprising a first internal electron donor compound of formula (I) and a second internal electron donor compound of formula (II),
in the general formula (I),
R1is C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C2-C10Straight chain alkynyl of (2), C3-C12A branched hydrocarbon group of3-C12A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C2-C10Straight chain alkynyl of (2), C3-C12A branched hydrocarbon group of3-C12A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20Of aromatic hydrocarbonsThe hydrogen on the radical carbon may be optionally substituted with a heteroatom, preferably the heteroatom is selected from at least one of a halogen atom, an oxygen atom and a nitrogen atom;
R2selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C3-C10Branched alkyl of C1-C10Linear alkoxy of (1) and C3-C10A branched alkoxy group of (A), and said C1-C10Straight chain alkyl group of (1), C3-C10Branched alkyl of C1-C10Linear alkoxy of (1) and C3-C10The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with a heteroatom, preferably at least one heteroatom selected from halogen atoms, oxygen atoms and nitrogen atoms;
in the general formula (II), the compound represented by the formula (II),
R3and R4Identical or different is C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20The aromatic hydrocarbon group(s) may be optionally substituted, for example, with a substituent selected from the group consisting of an alkane and a halogen atom, preferably with a substituent selected from the group consisting of C1-C6Straight chain alkyl group of (1), C3-C6Is substituted with one or more substituents of the branched alkyl group, fluorine atom, chlorine atom, bromine atom and iodine atom of (A), R3And R4Optionally, they may be bonded to form a ring or not.
According to an embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C2-C8Straight chain alkynyl of (2), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15And said C is an aromatic hydrocarbon group1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C2-C8Straight chain alkynyl of (2), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15The hydrogen on the arylcarbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C6Straight chain alkyl group of (1), C2-C6Linear alkenyl of (A), C2-C6Straight chain alkynyl of (2), C3-C8Branched hydrocarbon radical (e.g. C)3-C8Branched alkyl of C3-C8Branched alkenyl of (C)3-C8Branched alkynyl of (2), C3-C8A cycloalkyl group of6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12And said C is an aromatic hydrocarbon group1-C6Straight chain alkyl group of (1), C2-C6Linear alkenyl of (A), C2-C6Straight chain alkynyl of (2), C3-C8Branched alkyl of C3-C8Branched alkenyl of (C)3-C8Branched alkynyl of (2), C3-C8A cycloalkyl group of6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12The hydrogen on the arylcarbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to the invention, the halogen is selected from fluorine, chlorine, bromine and iodine.
Preferred embodiments of the solid catalyst component according to the inventionIn the general formula (I), R1Is C6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12Is preferably phenyl, C7-C12Hydrocarbon phenyl or C7-C12More preferably phenyl, C7-C12Alkylphenyl radical of (1), C7-C12Phenylalkyl of, C7-C12Phenylalkenyl or C7-C12Optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Selected from hydrogen, halogen, C1-C8Straight chain alkyl group of (1), C3-C8Branched alkyl of C1-C8Linear alkoxy of (1) and C3-C8A branched alkoxy group of (a), said C1-C8Straight chain alkyl group of (1), C3-C8Branched alkyl of C1-C8Linear alkoxy of (1) and C3-C8The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Selected from hydrogen, halogen, C1-C6Straight chain alkyl group of (1), C3-C6Branched alkyl of C1-C6Linear alkoxy of (1) and C3-C6A branched alkoxy group of (a), said C1-C6Straight chain alkyl group of (1), C3-C6Branched alkyl of C1-C6Linear alkoxy of (1) and C3-C6The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
The solid catalyst component according to the present invention, the first internal electron donor compound is selected from acetoxydiphenylphosphine oxide, trifluoroacetyloxydiphenylphosphine oxide, propionyloxydiphenylphosphine oxide, n-butyryloxydiphenylphosphine oxide, isobutyryloxydiphenylphosphine oxide, n-valeryloxydiphenylphosphine oxide, isovaleryloxydiphenylphosphine oxide, 2-methylbutyryloxydiphenylphosphine oxide, 2, 2-dimethylpropionyloxydiphenylphosphine oxide, n-hexanoyloxydiphenylphosphine oxide, 2-acryloyloxydiphenylphosphine oxide, benzoyloxydiphenylphosphine oxide, 4-methylbenzoyloxydiphenylphosphine oxide, 4-methoxybenzoyloxybiphenylphosphine oxide, 4-ethylbenzoyloxydiphenylphosphine oxide, 4-n-propylbenzoyloxydiphenylphosphine oxide, 4-isopropylbenzoyloxydiphenylphosphine oxide, 4-n-butylbenzoyloxybis (p-methoxyphenyl) phosphine oxide, 4-isobutylbenzoyloxydiphenylphosphine oxide, 4-tert-butylbenzoyloxydiphenylphosphine oxide, 1-naphthoyloxydiphenylphosphine oxide, cinnamoyloxybis (p-tolyl) phosphine oxide, acetoxybis (p-tolyl) phosphine oxide, trifluoroacetyloxybis (p-tolyl) phosphine oxide, propionyloxybis (p-tolyl) phosphine oxide, n-butyryloxybis (p-tolyl) phosphine oxide, isobutyryloxybis (p-tolyl) phosphine oxide, n-valeryloxybis (p-tolyl) phosphine oxide, isovaleryloxybis (p-tolyl) phosphine oxide, 2-methylbutyryloxybis (p-tolyl) phosphine oxide, 2, 2-dimethylpropionyloxybis (p-tolyl) phosphine oxide, n-hexyloxybis (p-tolyl) phosphine oxide, 2-acryloyloxybis (p-tolyl) phosphine oxide, benzoyloxybis (p-tolyl) phosphine oxide, 4-methylbenzoyloxybis (p-tolyl) phosphine oxide, 4-methoxybenzoyloxybis (p-tolyl) phosphine oxide, 4-ethylbenzoyloxybis (p-tolyl) phosphine oxide, 4-n-propylbenzoyloxybis (p-tolyl) phosphine oxide, 4-isopropylbenzoyloxybis (p-tolyl) phosphine oxide, 4-n-butylbenzoyloxybis (p-tolyl) phosphine oxide, 4-isobutylbenzoyloxybis (p-tolyl) phosphine oxide, 4-tert-butylbenzoyloxybis (p-tolyl) phosphine oxide, 1-naphthoyloxybis (p-tolyl) phosphine oxide, cinnamoyloxybis (p-tolyl) phosphine oxide, acetoxybis (p-chlorophenyl) phosphine oxide, trifluoroacetoxybis (p-chlorophenyl) phosphine oxide, propionyloxybis (p-chlorophenyl) phosphine oxide, n-butyryloxybis (p-chlorophenyl) phosphine oxide, isobutyryloxybis (p-chlorophenyl) phosphine oxide, n-valeryloxybis (p-chlorophenyl) phosphine oxide, isovaleryloxybis (p-chlorophenyl) phosphine oxide, 2-methylbutyryloxybis (p-chlorophenyl) phosphine oxide, 2, 2-dimethylpropionyloxybis (p-chlorophenyl) phosphine oxide, n-hexanoyloxybis (p-chlorophenyl) phosphine oxide, 2-acryloyloxybis (p-chlorophenyl) phosphine oxide, benzoyloxybis (p-chlorophenyl) phosphine oxide, phenylacetyloxybis (p-chlorophenyl) phosphine oxide, 4-methylbenzoyloxybis (p-chlorophenyl) phosphine oxide, 4-methoxybenzoyloxybis (p-chlorophenyl) phosphine oxide, 4-ethylbenzoyloxybis (p-chlorophenyl) phosphine oxide, 4-n-propylbenzoyloxybis (p-chlorophenyl) phosphine oxide, 4-isopropylbenzoyloxybis (p-chlorophenyl) phosphine oxide, 4-n-butylbenzoyloxybis (p-chlorophenyl) phosphine oxide, 4-isobutylbenzoyloxybis (p-chlorophenyl) phosphine oxide, 4-tert-butylbenzoyloxybis (p-chlorophenyl) phosphine oxide, 1-naphthoyloxybis (p-chlorophenyl) phosphine oxide and cinnamoyloxybis (p-chlorophenyl) phosphine oxide.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3Is C2-C8Straight chain alkyl group of (1), C3-C10Branched alkyl of C5-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl or C of7-C15An aralkyl group of (2).
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R4-R7May be the same or different and is hydrogen, halogen, C1-C6Straight chain alkyl group of (1), C3-C10Branched alkyl of C5-C10Cycloalkyl of, C6-C20Aryl of (C)7-C20Alkylaryl or C of7-C20And said C is aralkyl, and2-C8straight chain alkyl group of (1), C3-C10Branched alkyl of C5-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl or C of7-C15The hydrogen on the carbon in the aralkyl group of (a) is optionally substituted by a hydrogen atom selected from C1-C6Straight chain alkyl group of (1), C3-C6Is substituted with one or more substituents of the branched alkyl group, fluorine atom, chlorine atom, bromine atom and iodine atom of (a).
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R is3And R4Identical or different is C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20Optionally substituted, R3And R4Optionally, they may be bonded to form a ring or not.
In some embodiments of the present invention, the second internal electron donor compound may be selected from the group consisting of 2, 2-dimethyl-1, 3-dimethoxypropane, 2-diethyl-1, 3-dimethoxypropane, 2-di-n-propyl-1, 3-dimethoxypropane, 2-diisopropyl-1, 3-dimethoxypropane, 2-di-n-butyl-1, 3-dimethoxypropane, 2-diisobutyl-1, 3-dimethoxypropane, 2-di-n-pentyl-1, 3-dimethoxypropane, 2-di-isoamyl-1, 3-dimethoxypropane, 2-methyl-2-ethyl-1, 3-dimethoxypropane, 2-di-isopropyl-1, 3-dimethoxypropane, 2-diisopropyl-1, 3-dimethoxypropane, 2-methyl-2-n-propyl-1, 3-dimethoxypropane, 2-methyl-2-isopropyl-1, 3-dimethoxypropane, 2-methyl-2-n-butyl-1, 3-dimethoxypropane, 2-methyl-2-isobutyl-1, 3-dimethoxypropane, 2-methyl-2-n-pentyl-1, 3-dimethoxypropane, 2-methyl-2-isopentyl-1, 3-dimethoxypropane, 2-ethyl-2-n-propyl-1, 3-dimethoxypropane, 2-ethyl-2-isopropyl-1, 3-dimethoxypropane, 2-ethyl-2-n-butyl-1, 3-dimethoxypropane, 2-ethyl-2-isobutyl-1, 3-dimethoxypropane, 2-ethyl-2-n-pentyl-1, 3-dimethoxypropane, 2-ethyl-2-isopentyl-1, 3-dimethoxypropane, 2-n-propyl-2-isopropyl-1, 3-dimethoxypropane, 2-n-propyl-2-n-butyl-1, 3-dimethoxypropane, 2-n-propyl-2-isobutyl-1, 3-dimethoxypropane, 2-n-propyl-2-n-pentyl-1, 3-dimethoxypropane, 2-n-propyl-2-isopentyl-1, 3-dimethoxypropane, 2-isopropyl-2-isobutyl-1, 3-dimethoxypropane, 2-isopropyl-2-n-pentyl-1, 3-dimethoxypropane, 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane, 2-n-butyl-2-isobutyl-1, 3-dimethoxypropane, 2-n-butyl-2-n-pentyl-1, 3-dimethoxypropane, 2-n-butyl-2-isopentyl-1, 3-dimethoxypropane, 2-isobutyl-2-n-pentyl-1, 3-dimethoxypropane, 2-isobutyl-2-isopentyl-1, 3-dimethoxypropane, 2-isobutyl-2-phenyl-1, 3-dimethoxypropane, 2-isopentyl-2-phenyl-1, 3-dimethoxypropane, 2- (2-methyl-n-butyl) -2-benzyl-1, 3-dimethoxypropane, 2- (2-ethylbutyl) -2-phenyl-1, 3-dimethoxypropane, 2- (2-ethylhexyl) -2-phenyl-1, 3-dimethoxypropane, 2-methyl-2-phenyl-1, 3-dimethoxypropane, 2-ethyl-2-phenyl-1, 3-dimethoxypropane, 2-isobutyl-2-benzyl-1, 3-dimethoxypropane, 2-isopentyl-2-benzyl-1, 3-dimethoxypropane, 2- (2-methylbutyl) -2-benzyl-1, 3-dimethoxypropane, 2- (2-ethylbutyl) -2-benzyl-1, 3-dimethoxypropane, 2- (2-ethylhexyl) -2-benzyl-1, 3-dimethoxypropane, 2-n-propyl-2-benzyl-1, 3-dimethoxypropane, 2-isopropyl-2-benzyl-1, 3-dimethoxypropane, 2-isobutyl-2- (2-ethylbutyl) -1, 3-dimethoxypropane, a salt thereof, a base thereof, a stabilizer, a, 2-isopentyl-2- (2-ethylbutyl) -1, 3-dimethoxypropane, 2- (2-methylbutyl) -2- (2-ethylbutyl) -1, 3-dimethoxypropane, 2- (2-ethylhexyl) -2- (2-ethylbutyl) -1, 3-dimethoxypropane, 2-methyl-2- (2-ethylbutyl) -1, 3-dimethoxypropane, 2-ethyl-2- (2-ethylbutyl) -1, 3-dimethoxypropane, 2-isobutyl-2- (2-methylbutyl) -1, 3-dimethoxypropane, 2-isopentyl-2- (2-methylbutyl) -1, 3-dimethoxypropane, 2- (2-ethylbutyl) -2- (2-methylbutyl) -1, 3-dimethoxypropane, 2- (2-ethylhexyl) -2- (2-methylbutyl) -1, 3-dimethoxypropane, 2-isobutyl-2- (2-ethylhexyl) -1, 3-dimethoxypropane, 2-isopentyl-2- (2-ethylhexyl) -1, 3-dimethoxypropane, 2-bis (2-methylbutyl) -1, 3-dimethoxypropane, 2-dimethylolpropane, one or more of 2, 2-bis (2-ethylhexyl) -1, 3-dimethoxypropane and 9, 9-bis (methoxymethyl) fluorene.
According to a preferred embodiment of the solid catalyst component of the present invention, the solid catalyst component comprises the reaction product of a magnesium compound, a titanium compound and an internal electron donor compound.
According to a preferred embodiment of the solid catalyst component of the present invention, the molar ratio of the magnesium compound, the titanium compound and the internal electron donor compound is 1 (0.5-150) to (0.02-0.4).
In some embodiments of the invention, the magnesium compound comprises one or more of a magnesium dihalide, an alkoxy magnesium, an alkyl magnesium, a hydrate or alcoholate of a magnesium dihalide, and a derivative of a magnesium dihalide in which one halogen atom of the formula is replaced by an alkoxy group or a haloalkoxy group; preferably, the magnesium compound is a magnesium dihalide and/or an alcoholate of a magnesium dihalide; more preferably, the magnesium compound is an alcoholate of a magnesium dihalide, such as magnesium dichloride, magnesium dibromide, magnesium diiodide and alcoholates thereof.
In some embodiments of the invention, the titanium compound comprises one or more of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, titanium tetrabutoxide, titanium tetraethoxide, titanium chlorotriethoxylate, titanium dichlorodiethoxide, and titanium trichloromonoethoxylate; preferably, the titanium compound is titanium tetrachloride.
In the invention, the solid catalyst component can be obtained by dissolving a magnesium compound in a solvent system containing a hydrocarbon compound and an alcohol compound, then mixing a titanium compound with the solution at the temperature of minus 40-40 ℃, adding an electron donor compound at the temperature of minus 40-150 ℃, and washing by an inert diluent.
The hydrocarbon compound comprises straight chain or branched C6-C12Alkane and C6-C15The aromatic hydrocarbon is, for example, hexane, heptane, octane, nonane, decaneAlkanes, benzene, toluene, xylene, and the like.
The alcohol compound comprises aliphatic alcohol, alicyclic alcohol and aromatic alcohol, wherein the aliphatic alcohol is straight chain or branched chain C1-C10Aliphatic alcohols, alicyclic alcohols being C3-C10The aromatic alcohol is C6-C20Aryl or alkylaryl alcohols of (a); such as ethanol, propanol, butanol, pentanol, hexanol, octanol, isooctanol, and the like, or mixtures thereof.
The inert diluent is selected from the group consisting of hexane, heptane, octane, decane, benzene, toluene and xylene.
The solid catalyst component described in the present invention can be prepared by the following method: the solid catalyst component was prepared according to the method disclosed in patent CN 1040379. Firstly, mixing a magnesium compound and an organic alcohol compound with an inert solvent according to a molar ratio of 2-5, heating to 120-150 ℃, and reacting for 1-5 hours according to a molar ratio of magnesium/anhydride of 5-10. And then adding the alcohol compound cooled to room temperature into the titanium compound solution precooled to minus 15 to minus 40 ℃ according to the molar ratio of titanium to magnesium of 20 to 50, heating to 90 to 110 ℃, adding an internal electron donor compound selected from the compounds shown in the general formulas (I) and (II) according to the molar ratio of magnesium to electron donor of 2 to 10, reacting for 1 to 3 hours at 100 to 130 ℃, and filtering to separate solid particles. And adding the solid particles into the titanium compound solution according to the molar ratio of titanium to magnesium of 20-50, stirring, reacting at 100-130 ℃ for 1.5-3 hours, and filtering to separate out the solid particles. And finally, washing the solid particles by using an inert solvent at the temperature of 50-80 ℃, and drying to obtain the solid catalyst component.
In a second aspect the present invention provides a catalyst for the polymerisation of olefins comprising the reaction product of:
component a, the solid catalyst component according to the first aspect of the present invention;
component b, an alkyl aluminum compound; and
optionally component c, an external electron donor compound.
According to a preferred embodiment of the present invention, the external electron donor compound comprises a compound represented by the general formula (III):
R2 kSi(OR3)4-k(III)
in the general formula (III), k is more than or equal to 0 and less than or equal to 3; r2Is an alkyl, cycloalkyl, aryl, haloalkyl, amino, halogen or hydrogen atom; r3Is alkyl, cycloalkyl, aryl, haloalkyl or amino.
In the catalyst (also referred to as catalyst system) of the present invention, the alkyl aluminum compound has the general formula of AlR3 nX3-nA compound of (1), wherein R3Is hydrogen or alkyl with 1-20 carbon atoms, X is halogen, and n is a number which is more than 1 and less than or equal to 3. Specifically, the aluminum chloride can be selected from one or more of triethyl aluminum, tripropyl aluminum, tri-n-butyl aluminum, triisobutyl aluminum, tri-n-octyl aluminum, diethyl aluminum monohydrogen, diisobutyl aluminum monohydrogen, diethyl aluminum monochloride, diisobutyl aluminum monochloride, ethyl aluminum sesquichloride and ethyl aluminum dichloride. Preferably, the alkyl aluminium compound is triethyl aluminium and/or triisobutyl aluminium.
For the application of olefin polymers with high stereoregularity, an external electron donor compound is added, for example, the general formula R2 kSi(OR3)4-kIn the formula, k is more than or equal to 0 and less than or equal to 3, R2And R3Is the same or different alkyl, cycloalkyl, aryl, haloalkyl, R2And may be a halogen or hydrogen atom. For example: trimethylmethoxysilane, trimethylethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, phenyltriethoxysilane, phenyltrimethoxysilane, vinyltrimethoxysilane, cyclohexylmethyldimethoxysilane, methyl-tert-butyldimethoxysilane, preferably cyclohexylmethyldimethoxysilane, diphenyldimethoxysilane.
According to a preferred embodiment of the present invention, the molar ratio of component a, component b and component c is 1 (5-1000) to (0-500) in terms of titanium to aluminum to silicon; preferably 1 (25-100) to (25-100).
In the catalyst (also referred to as catalyst system) of the present invention, the alkyl aluminum compound has the general formula of AlR3 nX3-nA compound of (1), wherein R3Is hydrogen or alkyl with 1-20 carbon atoms, X is halogen, and n is a number which is more than 1 and less than or equal to 3. Specifically, the aluminum chloride can be selected from one or more of triethyl aluminum, tripropyl aluminum, tri-n-butyl aluminum, triisobutyl aluminum, tri-n-octyl aluminum, diethyl aluminum monohydrogen, diisobutyl aluminum monohydrogen, diethyl aluminum monochloride, diisobutyl aluminum monochloride, ethyl aluminum sesquichloride and ethyl aluminum dichloride. Preferably, the alkyl aluminium compound is triethyl aluminium and/or triisobutyl aluminium.
For the application of olefin polymers with high stereoregularity, an external electron donor compound is added, such as trimethylmethoxysilane, trimethylethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, phenyltriethoxysilane, phenyltrimethoxysilane, vinyltrimethoxysilane, cyclohexylmethyldimethoxysilane, and methyl-t-butyldimethoxysilane; preferably, the external electron donor compound is cyclohexylmethyldimethoxysilane and/or diphenyldimethoxysilane.
The third aspect of the present invention provides a prepolymerized catalyst for olefin polymerization comprising the solid catalyst component according to the first aspect of the present invention and/or a prepolymer obtained by prepolymerizing the catalyst according to the second aspect of the present invention with an olefin, wherein the prepolymer has a prepolymerization ratio of 0.1 to 1000g of the olefin polymer per g of the catalyst component; the olefin has the general formula CH2Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
According to the invention, the prepolymerization can be carried out using the same α -olefin as the olefin used for the polymerization, preferably ethylene, propylene or 1-butene, and in particular, it is particularly preferred to carry out the prepolymerization using ethylene or a mixture of the remaining amount of one or more α -olefins in an amount of up to 20 mol%, preferably the conversion of the prepolymerized catalyst component is from about 0.2 to 500 g polymer/g solid catalyst component.
The expression "prepolymerized olefin" as used herein means an α -olefin, preferably ethylene and/or propylene, used in a prepolymerization reaction with the catalyst component or catalyst system as described herein to obtain a prepolymerized catalyst.
The prepolymerization step can be carried out at a temperature of-20 ℃ to 80 ℃, preferably 0-50 ℃, in liquid or gas phase. The pre-polymerization step may be carried out in-line as part of a continuous polymerization process or separately in a batch operation. For the preparation of polymers in amounts of from 0.5 to 20g/g of catalyst component, batch prepolymerization of the catalyst of the invention with ethylene is particularly preferred. The polymerization pressure is 0.01-10 MPa.
In a fourth aspect, the present invention provides a process for the polymerization of olefins having the general formula CH, in the presence of the solid catalyst component according to the first aspect of the present invention and/or the catalyst according to the second aspect of the present invention and/or the prepolymerized catalyst according to the third aspect of the present invention2Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
The catalysts of the invention are also suitable for the production of polyethylene and copolymers of ethylene with α -olefins, such as propylene, butene, pentene, hexene, 4-methyl-1-pentene.
The catalyst of the present invention may be added directly to the reactor for use in the polymerization process. Alternatively, the catalyst may be prepolymerized before being fed into the first polymerization reactor.
The olefin polymerization reaction of the present invention is carried out according to a known polymerization method, and may be carried out in a liquid phase or a gas phase, or may be carried out in an operation combining liquid phase and gas phase polymerization stages. Conventional techniques such as slurry processes, gas phase fluidized beds and the like are employed wherein the olefin is selected from the group consisting of ethylene, propylene, 1-butene, 4-methyl-1-pentene and 1-hexene, particularly the homopolymerization of propylene or the copolymerization of propylene with other olefins. The following reaction conditions are preferably employed: the polymerization temperature is 0-150 ℃. Preferably, the polymerization temperature is 60 to 90 ℃.
The solid catalyst component for olefin polymerization provided by the invention has the following advantages:
(1) the prepared catalyst has higher activity and better hydrogen regulation sensitivity by using a phosphine oxide compound with a special structure and a diether compound to be compounded as an internal electron donor;
(2) when the catalyst is used for propylene polymerization, the obtained polypropylene resin has good stereoregularity, the polymer molecular weight distribution is wider, and the comprehensive performance of the catalyst is excellent.
The present invention will be described in detail with reference to examples, but the present invention is not limited to the examples.
The following examples are given for the purpose of illustrating the invention and are not to be construed as limiting the invention.
The test method of the invention is as follows:
(1) polymer isotactic index II: as determined by heptane extraction (6 hours of heptane boil extraction): a2 g sample of the dried polymer was extracted with boiling heptane in an extractor for 6 hours, and the ratio of the weight of the polymer (g) to 2, which was obtained by drying the residue to a constant weight, was defined as the isotactic index.
(2) Melt index MI: measured using a melt index apparatus at 230 ℃ under a pressure of 2.16kg according to ASTM D1238-99 Standard test method for measuring thermoplastic melt flow Rate with an extrusion plastometer.
(3) Polymer molecular weight distribution MWD (MWD ═ Mw/Mn): measured at 150 ℃ by gel permeation chromatography using PL-GPC220 and trichlorobenzene as a solvent (standard: polystyrene, flow rate: 1.0mL/min, column: 3xPlgel 10umM1 xED-B300 x7.5nm).
Examples 1 to 5 and comparative examples 1 to 2
(1) Preparation of solid catalyst component a
Under the protection of nitrogen, adding 4.8g of anhydrous magnesium chloride, 19.5g of isooctanol and 19.5g of decane solvent into a 500ml reactor provided with a stirrer, heating to 130 ℃, reacting for 1.5 hours until the magnesium chloride is completely dissolved, adding 1.1g of phthalic anhydride, and continuously maintaining the temperature of 130 ℃ to react for 1 hour to obtain an alcohol compound; the alcohol hydrate was cooled to room temperature.
Under the protection of nitrogen, the alcohol compound is dropwise added into 120ml of titanium tetrachloride solution precooled to minus 22 ℃, the temperature is slowly increased to 100 ℃, 6mmol of the compound internal electron donor compound shown in the table 1 is added, the temperature is increased to 110 ℃ and maintained for 2 hours, and the mixture is filtered while the mixture is hot. Then, 120ml of titanium tetrachloride was added thereto, the temperature was raised to 110 ℃ to react for 1 hour, and the solid particles were filtered, washed 4 times with anhydrous hexane, and dried to obtain a solid catalyst component a.
(2) Experiment on propylene polymerization
The solid catalyst component a obtained above was subjected to propylene polymerization, respectively. The propylene polymerization procedure was: a stainless steel reaction kettle with the volume of 5L is fully replaced by gaseous propylene, and 2.5mmol of AlEt is added3And 0.l mmol of external electron donor compound cyclohexyl methyl dimethoxy silane, adding 8-10 mg of solid catalyst component and 1.2NL of hydrogen, introducing 2.3L of liquid propylene, heating to 70 ℃, and maintaining the temperature for 1 hour; and (3) cooling and depressurizing to obtain PP powder of examples 1-5 and comparative example 1. The data are shown in Table 1.
TABLE 1 propylene polymerization results
Wherein:
a: p-isopropylbenzoyloxy bis (p-chlorophenyl) phosphine oxide 9, 9-bis (methoxymethyl) fluorene (molar ratio) 6:1
B: isovaleroxybis (p-methoxyphenyl) phosphine oxide 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane (molar ratio) 1:8
C: phenylacetoxydiphenylphosphine oxide 9, 9-bis (methoxymethyl) fluorene (molar ratio) 1:1
D: n-Butoyloxybis (p-tolyl) phosphine oxide 2-isopropyl-2-isopentyl-1, 3-dimethoxypropane (molar ratio) 1:10
E: p-butylbenzoyloxybis (m-chlorophenyl) phosphine oxide 9, 9-bis (methoxymethyl) fluorene (molar ratio) 8:1
As can be seen from Table 1, the catalyst system provided by the invention can obtain polymers with high isotactic index and wide molecular weight distribution while maintaining the ultrahigh polymerization activity and good hydrogen regulation sensitivity of the catalyst, and the polymers have excellent comprehensive performance, which is very beneficial to the development of different grades of resins.
It should be noted that the above-mentioned embodiments are only for explaining the present invention, and do not constitute any limitation to the present invention. The present invention has been described with reference to exemplary embodiments, but the words which have been used herein are words of description and illustration, rather than words of limitation. The invention can be modified, as prescribed, within the scope of the claims and without departing from the scope and spirit of the invention. Although the invention has been described herein with reference to particular means, materials and embodiments, the invention is not intended to be limited to the particulars disclosed herein, but rather extends to all other methods and applications having the same functionality.
Claims (10)
1. A solid catalyst component for olefin polymerization, which comprises magnesium, titanium, halogen and an internal electron donor compound, wherein the internal electron donor compound comprises a first internal electron donor compound with a general formula (I) and a second internal electron donor compound with a general formula (II),
in the general formula (I),
R1is C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C2-C10Straight chain alkynyl of (2), C3-C12A branched hydrocarbon group of3-C12A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C2-C10Straight chain alkynyl of (2), C3-C12A branched hydrocarbon group of3-C12A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20The hydrogen on the arylcarbon of (a) is optionally substituted with a heteroatom, preferably at least one heteroatom selected from halogen atoms, oxygen atoms and nitrogen atoms;
R2selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C3-C10Branched alkyl of C1-C10Linear alkoxy of (1) and C3-C10A branched alkoxy group of (A), and said C1-C10Straight chain alkyl group of (1), C3-C10Branched alkyl of C1-C10Linear alkoxy of (1) and C3-C10The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with a heteroatom, preferably at least one heteroatom selected from halogen atoms, oxygen atoms and nitrogen atoms;
in the general formula (II), the compound represented by the formula (II),
R3and R4Identical or different is C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C15A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20The aromatic hydrocarbon group(s) may be optionally substituted, for example, with a substituent selected from the group consisting of an alkane and a halogen atom, preferably with a substituent selected from the group consisting of C1-C6Straight chain alkyl group of (1), C3-C6A mono group of a branched alkyl group, fluorine atom, chlorine atom, bromine atom and iodine atom ofSubstituted by one or more substituents, R3And R4Optionally, they may be bonded to form a ring or not.
2. The solid catalyst component according to claim 1 in which in the general formula (I), R is1Is C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C2-C8Straight chain alkynyl of (2), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15And said C is an aromatic hydrocarbon group1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C2-C8Straight chain alkynyl of (2), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15The hydrogen on the arylcarbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms; preferably, R1Is C1-C6Straight chain alkyl group of (1), C2-C6Linear alkenyl of (A), C2-C6Straight chain alkynyl of (2), C3-C8A branched hydrocarbon group of3-C8A cycloalkyl group of6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12And said C is an aromatic hydrocarbon group1-C6Straight chain alkyl group of (1), C2-C6Linear alkenyl of (A), C2-C6Straight chain alkynyl of (2), C3-C8A branched hydrocarbon group of3-C8A cycloalkyl group of6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12The hydrogen on the arylcarbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms; more preferably, R1Is C6-C12Aryl of (C)7-C12Of hydrocarbon aryl or C7-C12Is aromatic hydrocarbon radical, more preferably R1Is phenyl, C7-C12Hydrocarbon phenyl or C7-C12Most preferably phenyl, C7-C12Alkylphenyl radical of (1), C7-C12Phenylalkyl of, C7-C12Phenylalkenyl or C7-C12Optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
3. The solid catalyst component according to claim 1 or 2, characterized in that in the general formula (I), R is2Selected from hydrogen, halogen, C1-C8Straight chain alkyl group of (1), C3-C8Branched alkyl of C1-C8Linear alkoxy of (1) and C3-C8A branched alkoxy group of (A), and said C1-C8Straight chain alkyl group of (1), C3-C8Branched alkyl of C1-C8Linear alkoxy of (1) and C3-C8The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms; preferably, R2Selected from hydrogen, halogen, C1-C6Straight chain alkyl group of (1), C3-C6Branched alkyl of C1-C6Linear alkoxy of (1) and C3-C6A branched alkoxy group of (a), said C1-C6Straight chain alkyl group of (1), C3-C6Branched alkyl of C1-C6Linear alkoxy of (1) and C3-C6The hydrogen on the branched alkoxy carbon of (a) is optionally substituted with one or more heteroatoms selected from halogen atoms, oxygen atoms and nitrogen atoms.
4. The solid catalyst component according to any one of claims 1 to 3 in which in the general formula (II), R is3And R4Identical or different is C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C10Branched hydrocarbon group of、C3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15An aromatic hydrocarbon group, and said C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C15Aryl of (C)7-C15Of hydrocarbon aryl or C7-C15The aromatic hydrocarbon radical may optionally be chosen from C1-C6Straight chain alkyl group of (1), C3-C6Is substituted with one or more substituents of the branched alkyl group, fluorine atom, chlorine atom, bromine atom and iodine atom of (A), R3And R4Optionally, they may be bonded to form a ring or not.
5. The solid catalyst component according to any of claims 1 to 4, wherein the solid catalyst component comprises the reaction product of a magnesium compound, a titanium compound and an internal electron donor compound, preferably the molar ratio of the magnesium compound, the titanium compound and the internal electron donor compound is 1 (0.5-150) to (0.02-0.4).
6. The solid catalyst component according to any of claims 1 to 5 wherein the molar ratio of the first internal electron donor and the second internal electron donor compound is (1-100): (100-1), preferably (1-50): (50-1), more preferably (1-20): (20-1).
7. The solid catalyst component according to claim 5 or 6, characterized in that the magnesium compound comprises one or more selected from the group consisting of magnesium dihalides, alkoxy magnesium, alkyl magnesium, hydrates or alcoholates of magnesium dihalides and derivatives of magnesium dihalides of which one halogen atom of the formula is replaced by an alkoxy or haloalkoxy group, preferably alcoholates of magnesium dihalides and/or magnesium dihalides; and/or
The titanium compound includes one or more selected from compounds represented by the general formula (II):
TiXm(OR1)4-m(II)
in the general formula (II), R1Is C1-C20A hydrocarbon group of (a); x is halogen; m is more than or equal to 1 and less than or equal to 4,
the titanium compound preferably includes one or more of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetrabutoxytitanium, tetraethoxytitanium, chlorotriethoxytitanium, dichlorodiethoxytitanium and trichloromonoethoxytitanium, and more preferably titanium tetrachloride.
8. A catalyst for the polymerization of olefins comprising the reaction product of:
component a, a solid catalyst component according to any one of claims 1 to 7;
component b, an alkyl aluminum compound; and
optionally component c, an external electron donor compound, preferably said external electron donor compound comprises a compound of formula (III):
R2 kSi(OR3)4-k(III)
in the general formula (III), k is more than or equal to 0 and less than or equal to 3; r2Is an alkyl, cycloalkyl, aryl, haloalkyl, amino, halogen or hydrogen atom; r3Is alkyl, cycloalkyl, aryl, haloalkyl or amino;
preferably, the molar ratio of the component a to the component b to the component c is 1 (5-1000) to (0-500) in terms of titanium to aluminum to silicon; preferably 1 (25-100) to (25-100).
9. A prepolymerized catalyst for olefin polymerization comprising the solid catalyst component according to any one of claims 1 to 7 and/or a prepolymer obtained by prepolymerizing the catalyst according to claim 8 with an olefin, wherein the prepolymer has a prepolymerization ratio of 0.1 to 1000g of olefin polymer per g of catalyst component; the olefin has the general formula CH2Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
10. A process for the polymerization of olefins having the general formula CH, in the presence of a solid catalyst component according to any one of claims 1 to 7 and/or of a catalyst according to claim 8 and/or of a prepolymerized catalyst according to claim 92Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
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| EP1546163A1 (en) * | 2002-09-24 | 2005-06-29 | Basf Aktiengesellschaft | Method for the production of acylphosphine oxides |
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