CN113773423A - Solid catalyst component for preparing olefin polymer and application thereof - Google Patents

Solid catalyst component for preparing olefin polymer and application thereof Download PDF

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CN113773423A
CN113773423A CN202010517095.XA CN202010517095A CN113773423A CN 113773423 A CN113773423 A CN 113773423A CN 202010517095 A CN202010517095 A CN 202010517095A CN 113773423 A CN113773423 A CN 113773423A
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phosphate
butyl
straight chain
alkyl group
group
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李昌秀
冯华升
刘静
高明智
周俊领
刘海涛
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F110/00Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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    • C08F110/06Propene

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Abstract

The invention discloses a solid catalyst component for preparing olefin polymers, which comprises magnesium, titanium, halogen and an internal electron donor compound, wherein the internal electron donor compound comprises a first internal electron donor compound with a general formula (I) and a second internal electron donor compound with a general formula (II) or (III). The invention also discloses a catalyst for olefin polymerization. The catalyst provided by the invention can keep high polymerization activity, high isotactic index and wider molecular weight distribution of the polymer, greatly improve hydrogen regulation sensitivity, and has excellent comprehensive performance, thereby being very beneficial to the development of resins with different grades.

Description

Solid catalyst component for preparing olefin polymer and application thereof
Technical Field
The invention belongs to the field of olefin polymerization, and particularly relates to a solid catalyst component for preparing an olefin polymer and application thereof.
Background
Since the fifty years, propylene polymerization catalysts were developed from the first TiCl generations3AlCl3/AlEt2Cl system and second generation of TiCl3/AlEt2Cl system, magnesium chloride of the third generation as a carrier, monoester or aromatic dibasic acid ester as an internal electron donor, and TiCl with silane as an external electron donor4·ED·MgCl2/AlR3The catalytic polymerization activity of the ED system and the catalyst and the isotacticity of the obtained polypropylene are greatly improved. In the prior art, a titanium catalyst system for propylene polymerization mostly uses magnesium, titanium, halogen and an electron donor as basic components, wherein an internal electron donor compound is one of essential components in the catalyst component. With the development of electron donor compounds, polyolefin catalysts are also continuously updated. At present, the internal electron donor used in industry is mainly phthalate, and the catalyst system has higher activity and high stereoregularity. Phthalates have attracted considerable attention due to their associated environmental and medical problems. Therefore, researchers in this field are all working on developing internal electron donor compounds of polyolefin catalysts that can replace phthalates.
Most of the electron donors reported at present are oxygen, nitrogen, phosphorus and sulfur-containing compounds. In these catalytic polymerization systems, the electron donor has varying degrees of influence on the activity, stereospecificity, molecular weight distribution and polymer properties.
Patents CN1436766A and CN1552740A both disclose a carboxylic acid diol ester internal electron donor and a preparation method thereof. Although the prepared catalyst is used for propylene polymerization and has the characteristics of high polymerization activity and wide polymer molecular weight distribution, when the spherical catalyst containing the carboxylic glycol ester internal electron donor is used for propylene polymerization, the stereotactic ability is poor, and the isotacticity of the obtained polypropylene is low. Patent CN201210352894.1 reports that when a phosphate compound and a diol ester are compounded for propylene polymerization, a polymer with a wider molecular weight distribution can be obtained, but the polymerization activity is lower.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a solid catalyst component for preparing olefin polymers aiming at the defects of the prior art, and the catalyst with excellent comprehensive performance can be obtained by using a diaryl phosphate compound and a diol ester compound with special structures to be compounded as an internal electron donor. When the catalyst is used for propylene polymerization reaction, the catalyst has high activity, good stereospecificity and hydrogen regulation sensitivity, and wide polymer molecular weight distribution, and is beneficial to the development of polymer grades.
To this end, a first aspect of the present invention provides a solid catalyst component for the preparation of olefin polymers, comprising magnesium, titanium, halogen and an internal electron donor compound, said internal electron donor compound comprising a first internal electron donor compound of formula (I) and a second internal electron donor compound of formula (II) or (III),
Figure BDA0002530503630000021
in the general formula (I), R1Is C1-C15Straight chain alkyl group of (1), C3-C15Branched alkyl of C3-C15Cycloalkyl or C7-C20And said C is aralkyl, and1-C15straight chain alkyl group of (1), C3-C15Branched alkyl of C3-C15Cycloalkyl and C7-C20The hydrogen on the aralkyl carbon of (a) is optionally takenSubstituent groups;
R2selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl of (2) and C3-C10And said C is a branched alkyl group of1-C10Straight chain alkyl of (2) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with a substituent;
in the general formula (II), R3And R4Identical or different, independently selected from C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) is optionally substituted with a substituent;
R5、R6、R7and R8Identical or different, independently selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) may optionally be substituted by a substituent, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring;
in the general formula (III), R9And R10Identical or different, independently selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20Aryl of (2), R9And R10Optionally bonded to form a ring;
R11and R12Identical or different, independently selected from halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) is optionally substituted with a substituent;
R13and R14Identical or different, independently selected from hydrogen and C1-C12Straight chain alkyl group of (1), C2-C12Linear alkenyl of (A) and C3-C12And said C is a branched alkyl group of1-C12Straight chain alkyl group of (1), C2-C12Linear alkenyl of (A) and C3-C12The hydrogen on the branched alkyl carbon of (a) may be optionally substituted with a substituent.
According to a preferred embodiment of the solid catalyst component according to the invention, the substituents are chosen from hydroxyl, amino, C1-C6Alkyl-substituted amino (e.g. -NHCH)3or-N (CH)3)2) CHO, -COOH, a halogen atom (e.g., a fluorine atom, a chlorine atom, a bromine atom or an iodine atom), C1-C6Alkyl (e.g. methyl, ethyl or isopropyl) and C1-C6Alkoxy (e.g., methoxy, ethoxy, n-propoxy, or isopropoxy).
In the present invention, the term "branched alkyl group" is a branched alkyl group, a branched alkenyl group or a branched alkynyl group, "cyclic alkyl group" is a cycloalkyl group, a cycloalkenyl group or a cyclic alkynyl group, "hydrocarbon aryl group" is an alkylaryl group, an alkenylaryl group or an alkynylaryl group, and "aromatic alkyl group" is an arylalkyl group, an arylalkenyl group or an arylalkynyl group.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C12Straight chain alkyl group of (1), C3-C10Branched alkyl of C3-C12Cycloalkyl or C7-C15And said C is an aralkyl group1-C12Straight chain alkyl group of (1), C3-C10Branched alkyl of C3-C12Cycloalkyl and C7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with one or more substituents selected from the group consisting of.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C9Straight chain alkyl group of (1), C10-C12Straight chain alkyl group of (1), C3-C4Branched alkyl of C5-C7Branched alkyl of C8-C10Branched alkyl of C7-C9Aralkyl of (2), C10-C12Aralkyl or C13-C15An aralkyl group of (2).
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, benzyl, phenethyl or phenylpropyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Is hydrogen, halogen atom, C1-C8Straight chain alkyl or C3-C10And said C is a branched alkyl group of1-C8Straight chain alkyl of (2) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C8Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C7Branched alkyl or C8-C10Branched alkyl groups of (a).
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl or hexyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4Identical or different, independently selected from C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with a substituent.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4The same is true.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4Are not identical.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3Is selected from C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15And said C is an aromatic hydrocarbon group6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15The hydrogen on the carbon of the arene group of (a) may be optionally substituted with one or more substituents, such as phenyl, benzyl, phenethyl and phenylpropyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R4Is selected from C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15And said C is an aromatic hydrocarbon group6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15The hydrogen on the carbon of the arene group of (a) may be optionally substituted with one or more substituents, such as phenyl, benzyl, phenethyl and phenylpropyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R5、R6、R7And R8Identical or different, independently selected from hydrogen, halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted by one or more substituents, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R5、R6、R7And R8Identical or different, independently selected from C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C8Branched alkyl of C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15And said C is an aromatic hydrocarbon group1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C8Branched alkyl of C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15The hydrogen on the arylcarbon of (a) is optionally substituted with one or more substituents, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R5Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R6Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R7Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R8Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R9And R10Identical or different, independently selected from hydrogen, halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15Aralkyl of (2), R9And R10Optionally bonded to form a ring.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R9And R10The same is true.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R9And R10Are not identical.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R9Selected from hydrogen, halogen atoms, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8Such as hydrogen, fluorine, chlorine, bromine, iodine, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl and pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R10Selected from hydrogen, halogen atoms, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8Branched alkyl radicals of (2), e.g. hydrogen, fluorine, chlorine, bromine, iodine, methyl, ethyl, n-propylAlkyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl and pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11And R12Identical or different, independently selected from halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with one or more substituents selected from the group consisting of.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11And R12The same is true.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11And R12Are not identical.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11Is selected from C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8And said C is a branched alkyl group of1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents, e.g., methyl, ethyl, n-propyl, isopropylAlkyl, n-butyl, isobutyl, sec-butyl, tert-butyl and pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R12Is selected from C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8And said C is a branched alkyl group of1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8The hydrogen on the branched alkyl carbon of (a) may be optionally substituted with one or more substituents, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, and pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13And R14Identical or different, independently selected from hydrogen and C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A) and C3-C10And said C is a branched alkyl group of1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13And R14The same is true.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13And R14Are not identical.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13Selected from hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10And said C is a branched alkyl group of1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents selected from, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R14Selected from hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10And said C is a branched alkyl group of1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents selected from, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the present invention, the solid catalyst component comprises a magnesium compound, a titanium compound and a reaction product of the general formula (I) with an internal electron donor compound represented by the general formula (II) or (III).
According to a preferred embodiment of the solid catalyst component of the present invention, the molar ratio of the magnesium compound, the titanium compound and the internal electron donor compound is 1 (0.5-150) to (0.02-0.4).
According to a preferred embodiment of the solid catalyst component of the present invention, the molar ratio of the first internal electron donor and the second internal electron donor compound is (1-100): (100-1), preferably (1-50): (50-1), and more preferably (1-20): (20-1).
According to a preferred embodiment of the solid catalyst component of the present invention, the magnesium compound comprises one or more selected from the group consisting of magnesium dihalides, alkoxymagnesium, alkylmagnesium, hydrates or alcoholates of magnesium dihalides and derivatives of magnesium dihalides in which one of the halogen atoms of the molecular formula has been replaced by an alkoxy or haloalkoxy group, preferably an alcoholate of magnesium dihalide and/or magnesium dihalide. Preference is given to magnesium dihalides or alcoholates of magnesium dihalides, such as magnesium dichloride, magnesium dibromide, magnesium diiodide and alcoholates thereof.
According to a preferred embodiment of the solid catalyst component according to the invention, the titanium compound comprises TiXm(OR1)4-mOne or more of the compounds, wherein R1Is C1-C20X is halogen, and m is more than or equal to 1 and less than or equal to 4.
According to some embodiments of the invention, R1Is C1-C20Alkyl of (3), preferably C1-C10Alkyl, more preferably C1-C6An alkyl group.
According to some embodiments of the invention, X is selected from fluorine, chlorine, bromine and iodine.
According to a preferred embodiment of the solid catalyst component of the present invention, the titanium compound preferably comprises one or more of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetrabutoxytitanium, tetraethoxytitanium, chlorotriethoxytitanium, dichlorodiethoxytitanium and trichloromonoethoxytitanium, more preferably titanium tetrachloride.
In a second aspect the present invention provides a catalyst system for the polymerisation of olefins comprising the reaction product of:
component a, the solid catalyst component according to the first aspect of the present invention;
component b, an alkyl aluminum compound; and
optionally component c, an external electron donor compound.
According to a preferred embodiment of the present invention, the external electron donor compound comprises a compound represented by the general formula (IV):
R2 kSi(OR3)4-k (IV)
in the general formula (IV), k is more than or equal to 0 and less than or equal to 3; r2Is an alkyl, cycloalkyl, aryl, haloalkyl, amino, halogen or hydrogen atom; r3Is alkyl, cycloalkyl, aryl, haloalkyl or amino.
According to a preferred embodiment of the invention, R2Is C1-C10Alkyl of (C)3-C10Cycloalkyl of, C6-C20Aryl of (C)1-C10A haloalkyl group, an amino group, a halogen atom or a hydrogen atom.
According to a preferred embodiment of the invention, R3Is C1-C10Alkyl of (C)3-C10Cycloalkyl of, C6-C20Aryl of (C)1-C10A haloalkyl or amino group.
According to a preferred embodiment of the present invention, the molar ratio of component a, component b and component c is 1 (5-1000) to (0-500) in terms of titanium to aluminum to silicon; preferably 1 (25-100) to (25-100).
According to a third aspect of the present invention, there is provided a prepolymerized catalyst for olefin polymerization comprising the solid catalyst component according to the first aspect of the present invention and/or a prepolymer obtained by prepolymerizing an olefin with the catalyst system according to the second aspect of the present invention, wherein the prepolymer has a prepolymerization ratio of 0.1 to 1000g of the olefin polymer per g of the catalyst component(ii) a The olefin has the general formula CH2Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
In a fourth aspect, the present invention provides a process for the polymerisation of olefins carried out in the presence of a solid catalyst component according to the first aspect of the present invention and/or a catalyst system according to the second aspect of the present invention and/or a prepolymerised catalyst according to the third aspect of the present invention. The olefin may be of the formula CH2Wherein R is hydrogen or C1-C6Alkyl group of (1). The olefin is preferably ethylene, propylene and/or 1-butene.
The solid catalyst component for olefin polymerization provided by the invention has the following advantages:
(1) by using an alkoxy diaryl phosphate compound and a diol ester compound with special structures to be compounded as an internal electron donor, the prepared catalyst has high activity and stereoregularity, and particularly has good hydrogen regulation sensitivity;
(2) when the catalyst is used for propylene polymerization, the molecular weight distribution of the obtained polymer is wider.
Detailed Description
In order that the present invention may be more readily understood, the following detailed description of the invention is given by way of example only, and is not intended to limit the scope of the invention.
As mentioned above, the existing olefin polymerization catalysts are to be improved in all aspects, and because compounds with extremely strong corrosiveness and instability are used in the synthesis process, the catalysts are not beneficial to environmental protection and safety. At present, the catalyst component for olefin polymerization with high activity, good stereospecificity, good hydrogen regulation sensitivity, wide molecular weight distribution of the obtained polymer and other excellent comprehensive properties needs to be researched and developed.
The first aspect of the present invention provides a solid catalyst component for the preparation of olefin polymers, comprising magnesium, titanium, halogen and an internal electron donor compound, the internal electron donor compound comprising a first internal electron donor compound of formula (I) and a second internal electron donor compound of formula (II) or (III),
Figure BDA0002530503630000111
in the general formula (I), R1Is C1-C15Straight chain alkyl group of (1), C3-C15Branched alkyl of C3-C15Cycloalkyl or C7-C20And said C is aralkyl, and1-C15straight chain alkyl group of (1), C3-C15Branched alkyl of C3-C15Cycloalkyl and C7-C20The hydrogen on the aralkyl carbon of (a) may be optionally substituted with a substituent;
R2selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl of (2) and C3-C10And said C is a branched alkyl group of1-C10Straight chain alkyl of (2) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with a substituent;
in the general formula (II), R3And R4Identical or different, independently selected from C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) is optionally substituted with a substituent;
R5、R6、R7and R8Identical or different, independently selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear chain of (2)Alkenyl radical, C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) may optionally be substituted by a substituent, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring;
in the general formula (III), R9And R10Identical or different, independently selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20Aryl of (2), R9And R10Optionally bonded to form a ring;
R11and R12Identical or different, independently selected from halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20Of hydrocarbon aryl or C7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) is optionally substituted with a substituent;
R13and R14Same or differentSame, independently selected from hydrogen and C1-C12Straight chain alkyl group of (1), C2-C12Linear alkenyl of (A) and C3-C12And said C is a branched alkyl group of1-C12Straight chain alkyl group of (1), C2-C12Linear alkenyl of (A) and C3-C12The hydrogen on the branched alkyl carbon of (a) may be optionally substituted with a substituent.
According to a preferred embodiment of the solid catalyst component according to the invention, the substituents are chosen from hydroxyl, amino, C1-C6Alkyl-substituted amino (e.g. -NHCH)3or-N (CH)3)2) CHO, -COOH, a halogen atom (e.g., a fluorine atom, a chlorine atom, a bromine atom or an iodine atom), C1-C6Alkyl (e.g. methyl, ethyl or isopropyl) and C1-C6Alkoxy (e.g., methoxy, ethoxy, n-propoxy, or isopropoxy).
In the present invention, the term "branched alkyl group" is a branched alkyl group, a branched alkenyl group or a branched alkynyl group, "cyclic alkyl group" is a cycloalkyl group, a cycloalkenyl group or a cyclic alkynyl group, "hydrocarbon aryl group" is an alkylaryl group, an alkenylaryl group or an alkynylaryl group, and "aromatic alkyl group" is an arylalkyl group, an arylalkenyl group or an arylalkynyl group.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C12Straight chain alkyl group of (1), C3-C10Branched alkyl of C3-C12Cycloalkyl of, C7-C15And said C is an aralkyl group1-C12Straight chain alkyl group of (1), C3-C10Branched alkyl of C3-C12Cycloalkyl of, C7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with one or more substituents selected from the group consisting of.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C9Straight chain alkyl group of (1), C10-C12Straight chain alkyl group of (1), C3-C4Branched alkyl of (5)Base, C5-C7Branched alkyl of C8-C10Branched alkyl of C7-C9Aralkyl of (2), C10-C12Aralkyl or C13-C15An aralkyl group of (2).
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R1Is methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, benzyl, phenethyl or phenylpropyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Is hydrogen, halogen atom, C1-C8Straight chain alkyl or C3-C10And said C is a branched alkyl group of1-C8Straight chain alkyl of (2) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C8Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C7Branched alkyl or C8-C10Branched alkyl groups of (a).
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (I), R2Hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl or hexyl.
According to the solid catalyst component of the present invention, the compound of formula (I) is selected from, but not limited to, the following compounds:
diphenylmethyl phosphate, diphenylethyl phosphate, diphenyl-n-propyl phosphate, diphenylisopropyl phosphate, diphenyl-n-butyl phosphate, diphenylisobutyl phosphate, diphenyl-t-butyl phosphate, diphenyl-n-pentyl phosphate, diphenylisoamyl phosphate, diphenylhexyl phosphate, diphenylheptyl phosphate, diphenyloctyl phosphate, diphenylnonyl phosphate, diphenylbenzyl phosphate, di-2-tolyl-methyl phosphate, di-2-tolyl-ethyl phosphate, di-2-tolyl-n-propyl phosphate, di-2-tolyl-isopropyl phosphate, di-2-tolyl-n-butyl phosphate, di-2-tolyl-isobutyl phosphate, di-2-tolyl-t-butyl phosphate, di-2-tolyl-n-pentyl phosphate, di-tert-butyl phosphate, di-2-tolyl phosphate, di-n-pentyl phosphate, di-octyl phosphate, di-hexyl phosphate, di-tert-hexyl phosphate, di-benzyl phosphate, di-butyl phosphate, di-2-tolyl-n-butyl phosphate, di-pentyl phosphate, di-butyl phosphate, di-2-butyl phosphate, di-2-pentyl phosphate, di-butyl phosphate, di-2-butyl phosphate, di-2-benzyl phosphate, di-butyl phosphate, di-2-butyl phosphate, di-butyl phosphate, di (2-tolyl) isoamyl phosphate, di (2-tolyl) hexyl phosphate, di (2-tolyl) heptyl phosphate, di (2-tolyl) octyl phosphate, di (2-tolyl) nonyl phosphate, di (2-tolyl) benzyl phosphate, di (4-tolyl) methyl phosphate, di (4-tolyl) ethyl phosphate, di (4-tolyl) n-propyl phosphate, di (4-tolyl) isopropyl phosphate, di (4-tolyl) n-butyl phosphate, di (4-tolyl) isobutyl phosphate, di (4-tolyl) t-butyl phosphate, di (4-tolyl) n-pentyl phosphate, di (4-tolyl) isoamyl phosphate, di (4-tolyl) hexyl phosphate, Di (4-tolyl) heptyl phosphate, di (4-tolyl) octyl phosphate, di (4-tolyl) nonyl phosphate, di (4-tolyl) benzyl phosphate, di (4-cumyl) methyl phosphate, di (4-cumyl) ethyl phosphate, di (4-cumyl) n-propyl phosphate, di (4-cumyl) isopropyl phosphate, di (4-cumyl) n-butyl phosphate, di (4-cumyl) isobutyl phosphate, di (4-cumyl) tert-butyl phosphate, di (4-cumyl) n-pentyl phosphate, di (4-cumyl) isopentyl phosphate, di (4-cumyl) hexyl phosphate, di (4-cumyl) heptyl phosphate, di (4-cumyl) octyl phosphate, di (4-tolyl) n-propyl phosphate, di (4-cumyl) isopropyl phosphate, di (4-cumyl) hexyl phosphate, di (4-cumyl) heptyl phosphate, di (4-isopropyl) butyl phosphate, di (4-isopropyl) heptyl phosphate, di (4-isopropyl) butyl phosphate, n-propyl phosphate, n-butyl phosphate, One or more of di (4-cumyl) octyl phosphate, di (4-cumyl) nonyl phosphate, and di (4-cumyl) benzyl phosphate.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4Identical or different, independently selected from C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with a substituent.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4Identical or different, independently selected from C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15And said C is an aromatic hydrocarbon group6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15The hydrogen on the arylcarbon of (a) is optionally substituted with one or more substituents.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4The same is phenyl, benzyl, phenethyl or phenylpropyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R3And R4Different from phenyl, benzyl, phenylethyl and phenylpropyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R5、R6、R7And R8Identical or different, independently selected from hydrogen, halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted by one or more substituents, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R5、R6、R7And R8Identical or different, independently selected from C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C8Branched alkyl of C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15And said C is an aromatic hydrocarbon group1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C8Branched alkyl of C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15The hydrogen on the arylcarbon of (a) is optionally substituted with one or more substituents, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R5Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R6Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R7Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the present invention, in the general formula (II), R8Is hydrogen, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl or C6-C8Branched alkyl of (2) is, for example, hydrogen, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butylA radical or a pentyl radical.
According to the solid catalyst component of the present invention, the compound in the general formula (II) is selected from, but not limited to, the following compounds:
1, 2-phenylene dibenzoate, 1, 2-phenylene bis (2,4, 6-trimethylbenzoate), 4-methyl-1, 2-phenylene dibenzoate, 4-methyl-1, 2-phenylene bis (2-methylbenzoate), 4-methyl-1, 2-phenylene bis (2,4, 6-trimethylbenzoate), 4-tert-butyl-1, 2-phenylene dibenzoate, 4-tert-butyl-1, 2-phenylene bis (2-methylbenzoate), 4-tert-butyl-1, 2-phenylene bis (2,4, 6-trimethylbenzoate), 3, 6-dimethyl-1, 2-phenylene dibenzoate, and the like, 3, 6-dichloro-1, 2-phenylene dibenzoate, 3, 5-diisopropyl-1, 2-phenylene dibenzoate, 3-methyl-5-tert-butyl-1, 2-phenylene dibenzoate, 3-tert-butyl-5-methyl-1, 2-phenylene dibenzoate, 3, 5-di-tert-butyl-1, 2-phenylene dibenzoate, 3-methyl-5-tert-butyl-1, 2-phenylene bis (4-methylbenzoate), 3-methyl-5-tert-butyl-1, 2-phenylene bis (4-ethylbenzoate), 3-methyl-5-tert-butyl-1, 2-phenylene bis (4-ethoxybenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (4-fluorobenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (4-chlorobenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (2,4, 6-trimethylbenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (1-naphthoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (2-naphthoate), 1, 2-naphthalene dibenzoate, 2, 3-naphthalene dibenzoate, and the like.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R9And R10Identical or different, independently selected from hydrogen, halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15Aralkyl of (2), R9And R10Optionally bonded to form a ring.
Solid catalysis according to the inventionA preferred embodiment of the reagent component, in the general formula (III), R9And R10Same or different, independently selected from hydrogen, halogen atom, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8Branched alkyl of R9And R10Optionally bonded to form a ring.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R9And R10Likewise, hydrogen, fluorine, chlorine, bromine, iodine, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R9And R10Not identical, independently selected from hydrogen, fluorine, chlorine, bromine, iodine, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl and pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11And R12Identical or different, independently selected from halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with one or more substituents selected from the group consisting of.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11And R12Identical or different, independently selected from C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8And said C is a branched alkyl group of1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11And R12Likewise, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R11And R12Different from methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl and pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13And R14Identical or different, independently selected from hydrogen and C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A) and C3-C10And said C is a branched alkyl group of1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13And R14Identical or different, independently selected from hydrogen and C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10And said C is a branched alkyl group of1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents selected from the group consisting of.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13And R14The same is methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl.
According to a preferred embodiment of the solid catalyst component of the invention, in the general formula (III), R13And R14Different from methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl and pentyl.
According to the solid catalyst component of the present invention, the compound of formula (III) is selected from, but not limited to, the following compounds:
2, 4-pentanediol dibenzoate, 2, 4-pentanediol di (4-methylbenzoate), 2, 4-pentanediol di (3-methylbenzoate), 2, 4-pentanediol di (2-methylbenzoate), 2, 4-pentanediol di (4-ethylbenzoate), 2, 4-pentanediol di (4-n-propylbenzoate), 2, 4-pentanediol di (4-isopropylbenzoate), 2, 4-pentanediol di (4-n-butylbenzoate), 2, 4-pentanediol di (4-isobutylbenzoate), 2, 4-pentanediol di (4-tert-butylbenzoate), 3-methyl-2, 4-pentanediol dibenzoate, 3-ethyl-2, 4-pentanediol dibenzoate, 3-propyl-2, 4-pentanediol dibenzoate, 3-ethyl-2, 4-pentanediol di (4-methylbenzoate), 3-ethyl-2, 4-pentanediol di (4-ethylbenzoate), 3-ethyl-2, 4-pentanediol di (4-n-propylbenzoate), 3-ethyl-2, 4-pentanediol di (4-isopropylbenzoate), 3-ethyl-2, 4-pentanediol di (4-n-butylbenzoate), 3-ethyl-2, 4-pentanediol di (4-isobutyl benzoate), 3-ethyl-2, 4-pentanediol di (4-tert-butylbenzoate), 3-butyl-2, 4-pentanediol dibenzoate, 3-dimethyl-2, 4-pentanediol dibenzoate, 3-chloro-2, 4-pentanediol dibenzoate, 3-bromo-2, 4-pentanediol dibenzoate, 3, 5-heptanediol bis (4-methylbenzoate), 3, 5-heptanediol bis (4-ethylbenzoate), 3, 5-heptanediol bis (4-n-propylbenzoate), 3, 5-heptanediol bis (4-isopropylbenzoate), 3, 5-heptanediol bis (4-n-butylbenzoate), 3, 5-heptanediol bis (4-isobutyl benzoate), 3, 5-heptanediol bis (4-tert-butylbenzoate), 4-methyl-3, 5-heptanediol dibenzoate, 4-dimethyl-3, 5-heptanediol dibenzoate, 4-ethyl-3, 5-heptanediol bis (4-methylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-ethylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-n-propylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-isopropylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-n-butylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-isobutyl benzoate), 4-ethyl-3, 5-heptanediol bis (4-tert-butylbenzoate), 4-propyl-3, 5-heptanediol dibenzoate, 4-butyl-3, 5-heptanediol dibenzoate, 4-chloro-3, 5-heptanediol dibenzoate, 4-bromo-3, 5-heptanediol dibenzoate, and the like.
According to a preferred embodiment of the solid catalyst component of the present invention, the solid catalyst component comprises a magnesium compound, a titanium compound and a reaction product of the general formula (I) with an internal electron donor compound represented by the general formula (II) or (III).
According to a preferred embodiment of the solid catalyst component of the present invention, the molar ratio of the magnesium compound, the titanium compound and the internal electron donor compound is 1 (0.5-150) to (0.02-0.4).
In some embodiments of the invention, the magnesium compound comprises one or more of a magnesium dihalide, an alkoxy magnesium, an alkyl magnesium, a hydrate or alcoholate of a magnesium dihalide, and a derivative of a magnesium dihalide in which one halogen atom of the formula is replaced by an alkoxy group or a haloalkoxy group; preferably, the magnesium compound is a magnesium dihalide and/or an alcoholate of a magnesium dihalide; more preferably, the magnesium compound is an alcoholate of a magnesium dihalide, such as magnesium dichloride, magnesium dibromide, magnesium diiodide and alcoholates thereof.
In some embodiments of the invention, the titanium compound comprises one or more of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, titanium tetrabutoxide, titanium tetraethoxide, titanium chlorotriethoxylate, titanium dichlorodiethoxide, and titanium trichloromonoethoxylate; preferably, the titanium compound is titanium tetrachloride.
In the invention, the solid catalyst component can be obtained by dissolving a magnesium compound in a solvent system containing a hydrocarbon compound and an alcohol compound, then mixing a titanium compound with the solution at the temperature of minus 40-40 ℃, adding an electron donor compound at the temperature of minus 40-150 ℃, and washing by an inert diluent.
The hydrocarbon compound comprises straight chain or branched C6-C12Alkane and C6-C15The aromatic hydrocarbon of (2) is, for example, hexane, heptane, octane, nonane, decane, benzene, toluene, xylene, etc.
The alcohol compound comprises aliphatic alcohol, alicyclic alcohol and aromatic alcohol, wherein the aliphatic alcohol is straight chain or branched chain C1-C10Aliphatic alcohols, alicyclic alcohols being C3-C10The aromatic alcohol is C6-C20Aryl or alkylaryl alcohols of (a); such as ethanol, propanol, butanol, pentanol, hexanol, octanol, isooctanol, and the like, or mixtures thereof.
The inert diluent is selected from the group consisting of hexane, heptane, octane, decane, benzene, toluene and xylene.
The solid catalyst component described in the present invention can be prepared by the following method: the solid catalyst component was prepared according to the method disclosed in patent CN 1040379. Firstly, mixing a magnesium compound with an organic alcohol compound according to a molar ratio of 2-5 and an inert solvent, heating to 120-150 ℃, and reacting for 1-5 hours according to a molar ratio of magnesium/anhydride of 5-10. Then adding the alcohol compound cooled to room temperature into the titanium compound solution precooled to minus 15 to minus 40 ℃ according to the molar ratio of titanium to magnesium of 20-50, heating to 90-110 ℃, adding an internal electron donor compound selected from the compounds shown in the general formulas (I) and (II) according to the molar ratio of magnesium to electron donor of 2-10, reacting at the temperature of 100 ℃ and 130 ℃ for 1-3 hours, and filtering to separate solid particles. Then adding the solid particles into the titanium compound solution according to the molar ratio of titanium to magnesium of 20-50, stirring and reacting at the temperature of 100-130 ℃ for 1.5-3 hours, and filtering to separate the solid particles. Finally, washing the solid particles by using an inert solvent with the temperature of 50-80 ℃, and drying to obtain the solid catalyst component.
According to a preferred embodiment of the solid catalyst component of the present invention, the molar ratio of the first internal electron donor and the second internal electron donor compound is (1-100): (100-1), preferably (1-50): (50-1), and more preferably (1-20): (20-1).
In a second aspect the present invention provides a catalyst system for the polymerisation of olefins comprising the reaction product of:
component a, the solid catalyst component according to the first aspect of the present invention;
component b, an alkyl aluminum compound; and
optionally component c, an external electron donor compound.
According to a preferred embodiment of the present invention, the external electron donor compound comprises a compound represented by the general formula (IV):
R2 kSi(OR3)4-k (IV)
in the general formula (IV), k is more than or equal to 0 and less than or equal to 3; r2Is an alkyl, cycloalkyl, aryl, haloalkyl, amino, halogen or hydrogen atom; r3Is alkyl, cycloalkyl, aryl, haloalkyl or amino.
According to some embodiments of the invention, R1Is C1-C20Alkyl of (3), preferably C1-C10Alkyl, more preferably C1-C6An alkyl group.
According to some embodiments of the invention, X is selected from fluorine, chlorine, bromine and iodine.
In the catalyst system of the invention, the alkyl aluminum compound has a general formula of AlR3 nX3-nA compound of (1), wherein R3Is hydrogen or alkyl with 1-20 carbon atoms, X is halogen, and n is a number which is more than 1 and less than or equal to 3. Specifically, the aluminum chloride can be selected from one or more of triethyl aluminum, tripropyl aluminum, tri-n-butyl aluminum, triisobutyl aluminum, tri-n-octyl aluminum, diethyl aluminum monohydrogen, diisobutyl aluminum monohydrogen, diethyl aluminum monochloride, diisobutyl aluminum monochloride, ethyl aluminum sesquichloride and ethyl aluminum dichloride. Preferably, the alkyl aluminium compound is triethyl aluminium and/or triisobutyl aluminium.
For the application of olefin polymers with high stereoregularity, an external electron donor compound is added, for example, the general formula R2 kSi(OR3)4-kIn the formula, k is more than or equal to 0 and less than or equal to 3, R2And R3Is the same or different alkyl, cycloalkyl, aryl, haloalkyl, R2And may be a halogen or hydrogen atom. Preferably, R2And R3Each independently is C1-C10Alkyl radical, C3-C10Cycloalkyl radical, C6-C12Aryl radical, C1-C10 haloalkyl. Examples of the organosilicon compound include: trimethylmethoxysilane, trimethylethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, diphenyldimethoxysilane, diphenyldiethoxysilane, phenyltriethoxysilane, phenyltrimethoxysilane, vinyltrimethoxysilane, cyclohexylmethyldimethoxysilane, dicyclopentyldimethoxysilane, diisobutyldiethoxysilane, dibutyldimethoxysilane, preferably cyclohexylmethyldimethoxysilane, diphenyldimethoxysilane, dicyclopentyldimethoxysilane.
According to a preferred embodiment of the present invention, the molar ratio of component a, component b and component c is 1 (5-1000) to (0-500) in terms of titanium to aluminum to silicon; preferably 1 (25-100) to (25-100).
In a third aspect, the present invention provides a prepolymerised catalyst for the polymerisation of olefinsAn agent comprising a prepolymer obtained by prepolymerizing an olefin with the solid catalyst component according to the first aspect of the present invention and/or the catalyst system according to the second aspect of the present invention, wherein the prepolymer has a prepolymerization ratio of 0.1 to 1000g of olefin polymer per g of catalyst component. The olefin has the general formula CH2Wherein R is hydrogen or C1-C6Alkyl group of (1). The olefin is preferably ethylene, propylene and/or 1-butene.
The expression "prepolymerized catalyst" as used in the present invention refers to a catalyst which has undergone a polymerization step with a relatively low degree of conversion. According to the invention, the prepolymerization can be carried out using the same alpha-olefin as the olefin used for the polymerization, the olefin to be subjected to the prepolymerization preferably being ethylene, propylene or 1-butene. In particular, it is particularly preferred to carry out the prepolymerization with ethylene or a mixture of one or more alpha-olefins in a remaining amount of up to 20 mol%. Preferably, the degree of conversion of the prepolymerized catalyst component is from about 0.2 to 500 grams of polymer per gram of solid catalyst component.
The expression "prepolymerized olefin" as used herein means an alpha-olefin, preferably ethylene and/or propylene, which is used in a prepolymerization reaction with the solid catalyst component or catalyst system as described herein to obtain a prepolymerized catalyst.
The prepolymerization step can be carried out at a temperature of-20 ℃ to 80 ℃, preferably 0-50 ℃, in liquid or gas phase. The pre-polymerization step may be carried out in-line as part of a continuous polymerization process or separately in a batch operation. For the preparation of polymers in amounts of from 0.5 to 20g/g of catalyst component, batch prepolymerization of the catalyst of the invention with ethylene is particularly preferred. The polymerization pressure is 0.01-10 MPa.
In a fourth aspect, the present invention provides a process for the polymerisation of olefins carried out in the presence of a solid catalyst component according to the first aspect of the present invention and/or a catalyst system according to the second aspect of the present invention and/or a prepolymerised catalyst according to the third aspect of the present invention. The olefin may be of the formula CH2Wherein R is hydrogen or C1-C6Alkyl group of (1). The olefin is preferably ethylenePropylene and/or 1-butene.
The catalysts of the invention are also suitable for the production of polyethylene and copolymers of ethylene with alpha-olefins, such as propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene.
The catalyst of the present invention may be added directly to the reactor for use in the polymerization process. Alternatively, the catalyst may be prepolymerized before being fed into the first polymerization reactor.
The olefin polymerization reaction of the present invention is carried out according to a known polymerization method, and may be carried out in a liquid phase or a gas phase, or may be carried out in an operation combining liquid phase and gas phase polymerization stages. Conventional techniques such as slurry processes, gas phase fluidized beds and the like are employed wherein the olefin is selected from the group consisting of ethylene, propylene, 1-butene, 4-methyl-1-pentene and 1-hexene, particularly the homopolymerization of propylene or the copolymerization of propylene with other olefins. The following reaction conditions are preferably employed: the polymerization temperature is 0-150 ℃. Preferably, the polymerization temperature is 60 to 90 ℃.
The present invention will be described in detail with reference to examples, but the present invention is not limited to the examples.
The following examples are given for the purpose of illustrating the invention and are not to be construed as limiting the invention.
The test method of the invention is as follows:
(1) polymer isotactic index II: as determined by heptane extraction (6 hours of heptane boil extraction): a2 g sample of the dried polymer was extracted with boiling heptane in an extractor for 6 hours, and the ratio of the weight of the polymer (g) to 2, which was obtained by drying the residue to a constant weight, was defined as the isotactic index.
(2) Melt index MI: measured using a melt index apparatus at 230 ℃ under a pressure of 2.16kg according to ASTM D1238-99 Standard test method for measuring thermoplastic melt flow Rate with an extrusion plastometer.
(3) Polymer molecular weight distribution MWD (MWD ═ Mw/Mn): measured at 150 ℃ by gel permeation chromatography using PL-GPC220 with trichlorobenzene as a solvent (standard: polystyrene, flow rate: 1.0mL/min, column: 3xPlgel 10um M1 xED-B300 x7.5nm).
Examples 1 to 7 and comparative examples 1 to 5
(1) Preparation of solid catalyst component a
Under the protection of nitrogen, adding 4.8g of anhydrous magnesium chloride, 19.5g of isooctanol and 19.5g of decane solvent into a 500ml reactor provided with a stirrer, heating to 130 ℃, reacting for 1.5 hours until the magnesium chloride is completely dissolved, adding 1.1g of phthalic anhydride, and continuously maintaining the temperature of 130 ℃ to react for 1 hour to obtain an alcohol compound; the alcohol hydrate was cooled to room temperature.
Under the protection of nitrogen, the alcohol compound is dropwise added into 120ml of titanium tetrachloride solution precooled to minus 22 ℃, the temperature is slowly increased to 100 ℃, 6mmol of the compound internal electron donor compound shown in the table 1 is added, the temperature is increased to 110 ℃ and maintained for 2 hours, and the mixture is filtered while the mixture is hot. Then, 120ml of titanium tetrachloride was added thereto, the temperature was raised to 110 ℃ to react for 1 hour, and the solid particles were filtered, washed 4 times with anhydrous hexane, and dried to obtain a solid catalyst component a.
(2) Experiment on propylene polymerization
The solid catalyst components obtained above were separately subjected to propylene polymerization. The propylene polymerization procedure was: a stainless steel reaction kettle with the volume of 5L is fully replaced by gaseous propylene, and 2.5mmol of AlEt is added3And 0.l mmol of dicyclopentyldimethoxysilane as an external electron donor compound, adding 8-10mg of solid catalyst component and 1.2NL of hydrogen, introducing 2.3L of liquid propylene, heating to 70 ℃, and maintaining the temperature for 1 hour; and (3) reducing the temperature and relieving the pressure to obtain PP powder of examples 1-7 and comparative examples 1-5. The data are shown in Table 1.
TABLE 1 propylene polymerization results
Figure BDA0002530503630000231
Wherein:
a: bis (4-tolyl) benzyl phosphate 4, 6-nonanediol dibenzoate (molar ratio) ═ 10:1
B: diphenyl tert-butyl phosphate 3, 5-heptanediol di-p-isobutyl benzoate (molar ratio) ═ 1:9
C: di (4-cumyl) n-nonyl phosphate 2, 4-pentanediol dibenzoate (molar ratio) ═ 5:1
D: diphenylmethyl phosphate 3-ethyl-2, 4-pentanediol di-n-butylbenzoate (molar ratio) ═ 1:1
E: tributyl phosphate 2, 4-pentanediol dibenzoate (molar ratio) ═ 5:1
F: triphenyl phosphate 2, 4-pentanediol dibenzoate (molar ratio) ═ 5:1
Diphenyl tert-butyl phosphate 3-methyl-5-tert-butyl-1, 2-phenylene dibenzoate (molar ratio) 8:1
H: bis (4-tolyl) methyl phosphate 2, 3-naphthalene dibenzoate (molar ratio) ═ 1:6
I: bis (4-cumenyl) n-nonyl phosphate 4-methyl-1, 2-phenylenedi (2-methylbenzoate) (molar ratio) ═ 1:1
As can be seen from Table 1, the catalyst system provided by the invention can greatly improve the hydrogen response while keeping high polymerization activity and isotactic index of the catalyst and wide molecular weight distribution of the obtained polymer, and the obtained polymer has excellent comprehensive performance, which is very beneficial to the development of different grades of resins.
It should be noted that the above-mentioned embodiments are only for explaining the present invention, and do not constitute any limitation to the present invention. The present invention has been described with reference to exemplary embodiments, but the words which have been used herein are words of description and illustration, rather than words of limitation. The invention can be modified, as prescribed, within the scope of the claims and without departing from the scope and spirit of the invention. Although the invention has been described herein with reference to particular means, materials and embodiments, the invention is not intended to be limited to the particulars disclosed herein, but rather extends to all other methods and applications having the same functionality.

Claims (10)

1. A solid catalyst component for preparing olefin polymers comprises magnesium, titanium, halogen and an internal electron donor compound, wherein the internal electron donor compound comprises a first internal electron donor compound with a general formula (I) and a second internal electron donor compound with a general formula (II) or (III),
Figure FDA0002530503620000011
in the general formula (I),
R1is C1-C15Straight chain alkyl group of (1), C3-C15Branched alkyl of C3-C15Cycloalkyl or C7-C20And said C is aralkyl, and1-C15straight chain alkyl group of (1), C3-C15Branched alkyl of C3-C15Cycloalkyl and C7-C20The hydrogen on the aralkyl carbon of (a) may be optionally substituted with a substituent;
R2selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl of (2) and C3-C10And said C is a branched alkyl group of1-C10Straight chain alkyl of (2) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with a substituent;
in the general formula (II), the compound represented by the formula (II),
R3and R4Identical or different, independently selected from C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) is optionally substituted with a substituent;
R5、R6、R7and R8Identical or different, independently selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C15A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the arylcarbon of (a) may optionally be substituted by a substituent, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring;
in the general formula (III),
R9and R10Identical or different, independently selected from hydrogen, halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20Aryl of (2), R9And R10Optionally bonded to form a ring;
R11and R12Identical or different, independently selected from halogen atoms, C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20And said C is an aromatic hydrocarbon group1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A), C3-C10A branched hydrocarbon group of3-C10A cycloalkyl group of6-C20Aryl of (C)7-C20And C is a hydrocarbon aryl group7-C20The hydrogen on the aromatic carbon of (a) is optionally substituted with a substituent;
R13And R14Identical or different, independently selected from hydrogen and C1-C12Straight chain alkyl group of (1), C2-C12Linear alkenyl of (A) and C3-C12And said C is a branched alkyl group of1-C12Straight chain alkyl group of (1), C2-C12Linear alkenyl of (A) and C3-C12The hydrogen on the branched alkyl carbon of (a) is optionally substituted with a substituent,
preferably, the substituents are selected from hydroxy, amino, C1-C6Alkyl-substituted amino, -CHO, -COOH, halogen atom, C1-C6Alkyl and C1-C6Alkoxy group of (2).
2. The solid catalyst component according to claim 1 in which in the general formula (I), R is1Is C1-C12Straight chain alkyl group of (1), C3-C10Branched alkyl of C3-C12Cycloalkyl or C7-C15And said C is an aralkyl group1-C12Straight chain alkyl group of (1), C3-C10Branched alkyl of C3-C12Cycloalkyl and C7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with one or more substituents;
R2is hydrogen, halogen atom, C1-C8Straight chain alkyl or C3-C10And said C is a branched alkyl group of1-C8Straight chain alkyl of (2) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents,
preferably, R1Is C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C9Straight chain alkyl group of (1), C10-C12Straight chain alkyl group of (1), C3-C4Branched alkyl of C5-C7Branched alkyl of C8-C10Branched alkyl of C7-C9Aralkyl of (2), C10-C12Aralkyl or C13-C15Aralkyl of (b) is, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, benzyl, phenethyl or phenylpropyl,
more preferably, said compound of formula (I) is selected from the group consisting of diphenylmethyl phosphate, diphenylethyl phosphate, diphenyl-n-propyl phosphate, diphenylisopropyl phosphate, diphenyl-n-butyl phosphate, diphenylisobutyl phosphate, diphenyl-t-butyl phosphate, diphenyl-n-pentyl phosphate, diphenylisopentyl phosphate, diphenylhexyl phosphate, diphenylheptyl phosphate, diphenyloctyl phosphate, diphenylnonyl phosphate, diphenylbenzyl phosphate, di-2-tolyl methyl phosphate, di-2-tolyl ethyl phosphate, di-2-tolyl-n-propyl phosphate, di-2-tolyl isopropyl phosphate, di-2-tolyl-n-butyl phosphate, di-2-tolyl isobutyl phosphate, di-2-tolyl-t-butyl phosphate, di-2-tolyl-n-butyl phosphate, diphenyl-n-propyl phosphate, diphenylisopropyl phosphate, diphenylethyl phosphate, diphenylisopropyl phosphate, diphenylmethyl phosphate, diphenylisopropyl phosphate, tert-2-butyl phosphate, and mixtures thereof, Di (2-tolyl) n-pentyl phosphate, di (2-tolyl) isoamyl phosphate, di (2-tolyl) hexyl phosphate, di (2-tolyl) heptyl phosphate, di (2-tolyl) octyl phosphate, di (2-tolyl) nonyl phosphate, di (2-tolyl) benzyl phosphate, di (4-tolyl) methyl phosphate, di (4-tolyl) ethyl phosphate, di (4-tolyl) n-propyl phosphate, di (4-tolyl) isopropyl phosphate, di (4-tolyl) n-butyl phosphate, di (4-tolyl) isobutyl phosphate, di (4-tolyl) t-butyl phosphate, di (4-tolyl) n-pentyl phosphate, di (4-tolyl) isoamyl phosphate, di (2-tolyl) hexyl phosphate, di (2-tolyl) heptyl phosphate, di (4-tolyl) octyl phosphate, di (4-tolyl) isopropyl phosphate, di (4-tolyl) n-butyl phosphate, di (4-tolyl) isobutyl phosphate, di (4-tolyl) t-butyl phosphate, di (4-tolyl) n-pentyl phosphate, di (4-tolyl) isoamyl phosphate, di (4-tolyl) isobutyl phosphate, di (4-tolyl) butyl phosphate, di (4-butyl) butyl phosphate, di (4-tolyl) butyl phosphate, di (4-butyl) butyl phosphate, di (4-butyl phosphate, di-butyl) butyl phosphate, di-butyl phosphate, di (4-butyl phosphate, di-butyl phosphate, n-butyl phosphate, di-butyl phosphate, and the like, Di (4-tolyl) hexyl phosphate, di (4-tolyl) heptyl phosphate, di (4-tolyl) octyl phosphate, di (4-tolyl) nonyl phosphate, di (4-tolyl) benzyl phosphate, di (4-cumyl) methyl phosphate, di (4-cumyl) ethyl phosphate, di (4-cumyl) n-propyl phosphate, di (4-cumyl) isopropyl phosphate, di (4-cumyl) n-butyl phosphate, di (4-cumyl) isobutyl phosphate, di (4-cumyl) tert-butyl phosphate, di (4-cumyl) n-pentyl phosphate, di (4-cumyl) isoamyl phosphate, di (4-cumyl) hexyl phosphate, One or more of di (4-cumyl) heptyl phosphate, di (4-cumyl) octyl phosphate, di (4-cumyl) nonyl phosphate and di (4-cumyl) benzyl phosphate.
3. The solid catalyst component according to claim 1 or 2, characterized in that in the general formula (II), R is3And R4Identical or different, independently selected from C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted with a substituent,
R5、R6、R7and R8Identical or different, independently selected from hydrogen, halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C10Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted by one or more substituents, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring;
preferably, R3And R4Same or different, independently selected from C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15Aralkyl of (2), said C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15The hydrogen on the arylcarbon of (a) is optionally substituted with one or more substituents,
R5、R6、R7and R8Identical or different, independently selected from hydrogen and C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C8Branched alkyl of C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15And said C is aralkyl, and1-C3straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C3-C5Branched alkyl of C6-C8Branched alkyl of C6-C8Aryl of (C)9-C11Aryl of (C)12-C15Aryl of (C)7-C9Alkylaryl of, C10-C12Alkylaryl of, C13-C15Alkylaryl of, C7-C9Aralkyl of (2), C10-C12Aralkyl and C13-C15The hydrogen on the aralkyl carbon of (a) may be optionally substituted by one or more substituents, R5、R6、R7And R8Any two adjacent groups may be bonded to form a ring;
more preferably, the compound of formula (II) is selected from 1, 2-phenylene dibenzoate, 1, 2-phenylene bis (2,4, 6-trimethylbenzoate), 4-methyl-1, 2-phenylene dibenzoate, 4-methyl-1, 2-phenylene bis (2-methylbenzoate), 4-methyl-1, 2-phenylene bis (2,4, 6-trimethylbenzoate), 4-tert-butyl-1, 2-phenylene dibenzoate, 4-tert-butyl-1, 2-phenylene bis (2-methylbenzoate), 4-tert-butyl-1, 2-phenylene bis (2,4, 6-trimethylbenzoate), 3, 6-dimethyl-1, 2-phenylene dibenzoate, 3, 6-dichloro-1, 2-phenylene dibenzoate, 3, 5-diisopropyl-1, 2-phenylene dibenzoate, 3-methyl-5-tert-butyl-1, 2-phenylene dibenzoate, 3-tert-butyl-5-methyl-1, 2-phenylene dibenzoate, 3, 5-di-tert-butyl-1, 2-phenylene dibenzoate, 3-methyl-5-tert-butyl-1, 2-phenylene bis (4-methylbenzoate), 3-methyl-5-tert-butyl-1, 2-phenylene bis (4-ethylbenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (4-ethoxybenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (4-fluorobenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (4-chlorobenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenebis (2,4, 6-trimethylbenzoate), 3-methyl-5-tert-butyl-1, 2-phenylenedi (1-naphthoate), 3-methyl-5-tert-butyl-1, 2-phenylenedi (2-naphthoate), 1, 2-naphthalene dibenzoate, and 2, 3-naphthalene dibenzoate.
4. The solid catalyst component according to any one of claims 1 to 3, characterized in that in the general formula (III), R is9And R10Identical or different, independently selected from hydrogen, halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15Aralkyl of (2), R9And R10Optionally bonded to form a ring;
R11and R12Identical or different, independently selected from halogen atoms, C1-C8Straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl or C of7-C15And said C is aralkyl, and1-C8straight chain alkyl group of (1), C2-C8Linear alkenyl of (A), C3-C8Branched alkyl of C3-C8Cycloalkyl of, C6-C15Aryl of (C)7-C15Alkylaryl and C of7-C15The hydrogen on the aralkyl carbon of (a) is optionally substituted with one or more substituents selected from the group consisting of;
R13and R14Identical or different, independently selected from hydrogen and C1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A) and C3-C10And said C is a branched alkyl group of1-C10Straight chain alkyl group of (1), C2-C10Linear alkenyl of (A) and C3-C10The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents.
5. The solid catalyst component according to any one of claims 1 to 4, characterized in that in the general formula (III), R is9And R10Same or different, independently selected from hydrogen, halogen atom, C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8Branched alkyl radicals of, e.g. hydrogen, fluorine, chlorineBromine, iodine, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl, R9And R10Optionally bonded to form a ring;
R11and R12Identical or different, independently selected from C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8Branched alkyl of (2) is, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl, and C is1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C6Linear alkenyl of (A), C3-C5Branched alkyl and C6-C8The hydrogen on the branched alkyl carbon of (a) is optionally substituted with one or more substituents;
R13and R14Identical or different, independently selected from hydrogen and C1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10Branched alkyl of (2) is, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl or pentyl, and C is1-C3Straight chain alkyl group of (1), C4-C6Straight chain alkyl group of (1), C7-C10Straight chain alkyl group of (1), C2-C4Linear alkenyl of (A), C5-C7Linear alkenyl of (A), C8-C10Linear alkenyl of (A), C3-C5Branched alkyl of C6-C9Branched alkyl and C9-C10The hydrogen on the branched alkyl carbon of (A) is optionally selectedSubstituted by one or more substituents selected from the group consisting of,
more preferably, the compound of formula (III) is selected from the group consisting of 2, 4-pentanediol dibenzoate, 2, 4-pentanediol di (4-methylbenzoate), 2, 4-pentanediol di (3-methylbenzoate), 2, 4-pentanediol di (2-methylbenzoate), 2, 4-pentanediol di (4-ethylbenzoate), 2, 4-pentanediol di (4-n-propylbenzoate), 2, 4-pentanediol di (4-isopropylbenzoate), 2, 4-pentanediol di (4-n-butylbenzoate), 2, 4-pentanediol di (4-isobutylbenzoate), 2, 4-pentanediol di (4-tert-butylbenzoate), 3-methyl-2, 4-pentanediol dibenzoate, 2, 4-pentanediol di (4-n-butylbenzoate), 2, 4-pentanediol di (4-butylbenzoate), 2, 4-methyl-pentanediol dibenzoate, 2, 4-pentanediol dibenzoate, and mixtures thereof, 3-ethyl-2, 4-pentanediol dibenzoate, 3-propyl-2, 4-pentanediol dibenzoate, 3-ethyl-2, 4-pentanediol di (4-methylbenzoate), 3-ethyl-2, 4-pentanediol di (4-ethylbenzoate), 3-ethyl-2, 4-pentanediol di (4-n-propylbenzoate), 3-ethyl-2, 4-pentanediol di (4-isopropylbenzoate), 3-ethyl-2, 4-pentanediol di (4-n-butylbenzoate), 3-ethyl-2, 4-pentanediol di (4-isobutylbenzoate), 3-ethyl-2, 4-pentanediol di (4-tert-butylbenzoate), 3-butyl-2, 4-pentanediol dibenzoate, 3-dimethyl-2, 4-pentanediol dibenzoate, 3-chloro-2, 4-pentanediol dibenzoate, 3-bromo-2, 4-pentanediol dibenzoate, 3, 5-heptanediol bis (4-methylbenzoate), 3, 5-heptanediol bis (4-ethylbenzoate), 3, 5-heptanediol bis (4-n-propylbenzoate), 3, 5-heptanediol bis (4-isopropylbenzoate), 3, 5-heptanediol bis (4-n-butylbenzoate), 3, 5-heptanediol bis (4-isobutyl benzoate), 3, 5-heptanediol bis (4-tert-butylbenzoate), 4-methyl-3, 5-heptanediol dibenzoate, 4-dimethyl-3, 5-heptanediol dibenzoate, 4-ethyl-3, 5-heptanediol bis (4-methylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-ethylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-n-propylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-isopropylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-n-butylbenzoate), 4-ethyl-3, 5-heptanediol bis (4-isobutyl benzoate), 4-ethyl-3, 5-heptanediol bis (4-tert-butylbenzoate), 4-propyl-3, 5-heptanediol dibenzoate, 4-butyl-3, 5-heptanediol dibenzoate, 4-chloro-3, 5-heptanediol dibenzoate, and 4-bromo-3, 5-heptanediol dibenzoate.
6. The solid catalyst component according to any of claims 1 to 5, wherein the solid catalyst component comprises the reaction product of a magnesium compound, a titanium compound and an internal electron donor compound, preferably the molar ratio of magnesium compound, titanium compound and internal electron donor compound is 1 (0.5-150) to (0.02-0.4);
and/or the molar ratio of the first internal electron donor compound to the second internal electron donor compound is (1-100): (100-1), preferably (1-50): (50-1), and more preferably (1-20): (20-1).
7. The solid catalyst component according to any one of claims 1 to 6, characterized in that the magnesium compound comprises one or more selected from magnesium dihalides, magnesium alkoxides, magnesium alkyls, hydrates or alcoholates of magnesium dihalides and derivatives of magnesium dihalides of which one halogen atom of the molecular formula is replaced by an alkoxy or haloalkoxy group, preferably magnesium dihalides and/or magnesium dihalide alcoholates;
and/or the titanium compound comprises a compound selected from TiXm(OR1)4-mOne or more of the compounds, wherein R1Is C1-C20X is halogen, m is more than or equal to 1 and less than or equal to 4; the titanium compound is preferably one or more of titanium tetrachloride, titanium tetrabromide, titanium tetraiodide, tetrabutoxytitanium, tetraethoxytitanium, chlorotriethoxytitanium, dichlorodiethoxytitanium and trichloromonoethoxytitanium; more preferably titanium tetrachloride.
8. A catalyst system for the polymerization of olefins comprising the reaction product of:
component a, a solid catalyst component according to any one of claims 1 to 7;
component b, an alkyl aluminum compound; and
optionally component c, an external electron donor compound, preferably said external electron donor compound comprises a compound of formula (IV):
R2 kSi(OR3)4-k(IV)
in the general formula (IV), k is more than or equal to 0 and less than or equal to 3; r2Is an alkyl, cycloalkyl, aryl, haloalkyl, amino, halogen or hydrogen atom; r3Is alkyl, cycloalkyl, aryl, haloalkyl or amino, preferably, R2Is C1-C10Alkyl of (C)3-C10Cycloalkyl of, C6-C20Aryl of (C)1-C10A haloalkyl group of (a), an amino group, a halogen atom or a hydrogen atom; r3Is C1-C10Alkyl of (C)3-C10Cycloalkyl of, C6-C20Aryl of (C)1-C10Haloalkyl or amino of (a);
preferably, the molar ratio of the component a to the component b to the component c is 1 (5-1000) to (0-500) in terms of titanium to aluminum to silicon; preferably 1 (25-100) to (25-100).
9. A prepolymerized catalyst for olefin polymerization comprising the solid catalyst component according to any one of claims 1 to 7 and/or a prepolymer obtained by prepolymerizing the catalyst system according to claim 8 with an olefin, wherein the prepolymer has a prepolymerization ratio of 0.1 to 1000g of olefin polymer per g of catalyst component; the olefin has the general formula CH2Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
10. A process for the polymerization of olefins having the general formula CH, in the presence of a solid catalyst component according to any of claims 1 to 7 and/or a catalyst system according to claim 8 and/or a prepolymerized catalyst according to claim 92Wherein R is hydrogen or C1-C6Alkyl groups of (a); the olefin is preferably ethylene, propylene and/or 1-butene.
CN202010517095.XA 2020-06-09 2020-06-09 Solid catalyst component for preparing olefin polymer and application thereof Pending CN113773423A (en)

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CN103319638A (en) * 2012-03-22 2013-09-25 中国石油天然气股份有限公司 Propylene copolymerization catalyst and method for preparing polypropylene alloy from same
CN103665205A (en) * 2012-09-20 2014-03-26 中国石油化工股份有限公司 Catalyst component applied to olefin polymerization, preparation method thereof, catalyst for olefin polymerization and application of catalyst
CN105777958A (en) * 2016-05-24 2016-07-20 中国科学院长春应用化学研究所 Long-chain branched polyolefin and preparation method thereof
CN109694426A (en) * 2017-10-20 2019-04-30 中国石油化工股份有限公司 A kind of polypropylene and preparation method thereof
TW201925244A (en) * 2017-11-13 2019-07-01 美商W R 康格雷氏公司 Catalyst components for propylene polymerization

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1974612A (en) * 2006-12-15 2007-06-06 中国科学院长春应用化学研究所 Application of phosphate ester compound
CN101125898A (en) * 2007-07-19 2008-02-20 中国科学院长春应用化学研究所 Catalyst used for synthesizing polypropylene with wide molecular weight distribution
CN103319638A (en) * 2012-03-22 2013-09-25 中国石油天然气股份有限公司 Propylene copolymerization catalyst and method for preparing polypropylene alloy from same
CN103665205A (en) * 2012-09-20 2014-03-26 中国石油化工股份有限公司 Catalyst component applied to olefin polymerization, preparation method thereof, catalyst for olefin polymerization and application of catalyst
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Application publication date: 20211210