CN110900807A - D-shaped concrete interlocking block rapid pouring device and pouring method - Google Patents
D-shaped concrete interlocking block rapid pouring device and pouring method Download PDFInfo
- Publication number
- CN110900807A CN110900807A CN201911202764.8A CN201911202764A CN110900807A CN 110900807 A CN110900807 A CN 110900807A CN 201911202764 A CN201911202764 A CN 201911202764A CN 110900807 A CN110900807 A CN 110900807A
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- interlocking block
- shaped concrete
- concrete interlocking
- half door
- pouring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B3/00—Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
- E02B3/04—Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
- E02B3/12—Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
- E02B3/14—Preformed blocks or slabs for forming essentially continuous surfaces; Arrangements thereof
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
A D-shaped concrete interlocking block rapid pouring device comprises a frame, wherein a hopper matched with a mold hole of the D-shaped concrete interlocking block is installed on the frame, a material storage cylinder is installed at the lower end of the hopper, an upper valve and a lower valve are respectively arranged at the upper end and the lower end of the material storage cylinder, the upper valve is driven to be opened through a first linkage operating mechanism, and the lower valve is driven to be opened through a second linkage operating mechanism. The D-shaped concrete interlocking block rapid pouring device provided by the invention can improve the efficiency and the quality.
Description
Technical Field
The invention relates to pouring equipment, in particular to a quick pouring device and a pouring method for a D-shaped concrete interlocking block.
Background
The D-shaped interlocking block is commonly used for underwater ballast of submerged rows in the channel treatment project, is tied and fixed on the row cushion by adopting a polypropylene rope, and can be used for ballasting an unstable riverbed, so that water flow can be prevented from scouring the channel, and the depth of the channel can be maintained. The D-shaped concrete interlocking block is widely used in the process of track renovation, the prefabrication quantity is large, and the workload of manually pouring concrete is large. The tank car is poured on the template, so the tank car is easy to separate and has poor workability. The concrete is piled up together, and the manual work is received the face and is consumed time much, and efficiency is not high, and the quality can not obtain guaranteeing.
Disclosure of Invention
The invention aims to solve the technical problem of providing a D-shaped concrete interlocking block rapid pouring device and a pouring method, which are convenient and rapid and have high efficiency.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a D-shaped concrete interlocking block rapid pouring device comprises a frame, wherein a hopper matched with a mold hole of the D-shaped concrete interlocking block is installed on the frame, a material storage cylinder is installed at the lower end of the hopper, an upper valve and a lower valve are respectively arranged at the upper end and the lower end of the material storage cylinder, the upper valve is driven to be opened through a first linkage operating mechanism, and the lower valve is driven to be opened through a second linkage operating mechanism.
Lifting lugs are welded on the periphery of the frame and connected with four equal-length steel wire ropes through shackles.
The hoppers are divided into four groups of side-by-side arrays, wherein each group comprises two hoppers, and the total number of the hoppers is eight.
The first linkage operating mechanism comprises a plurality of first cross rods, two ends of each first cross rod penetrate through a group of material storage barrels and are fixedly connected with the upper valve, the middle of each first cross rod is fixedly connected with a first connecting rod, and the first connecting rod is hinged with a first operating rod.
The lower valve comprises a left half door and a right half door, and the left half door and the right half door are both U-shaped and are located at the bottom end of the material storage barrel.
The left half door and the right half door are hinged to a fixed beam on the storage barrel, the top end of the left half door extends out of the fixed beam and is hinged to a push rod, and the other end of the push rod is hinged to the lower end of the right half door.
The second linkage operating mechanism comprises a plurality of second cross rods, two ends of each second cross rod are hinged to the left half door of the group of hoppers, and the plurality of second cross rods are fixedly connected with the second operating rod.
A method for D-shaped concrete interlocking block pouring by using a D-shaped concrete interlocking block rapid pouring device is characterized by comprising the following steps of: the method comprises the following steps:
step 1), after the upper valve and the lower valve of the device are confirmed to be closed, injecting a proper amount of concrete into a hopper, and hoisting the device to the position above a D-shaped concrete interlocking block pouring steel formwork by adopting a gantry crane;
step 2), aligning a discharge port of the pouring equipment with a mold feeding port of a steel template cover mold, operating an operating lever of an upper valve to open the upper valve, closing the upper valve after concrete enters a storage barrel, operating an operating lever of a lower valve to open a lower valve, injecting concrete in the storage barrel into a D-shaped concrete interlocking block template, and closing the lower valve;
and 3) moving the device to the next module of the D-shaped concrete interlocking block steel template, and circulating the operation of the steps 1) -2) until the pouring in all the holes on the D-shaped concrete interlocking block steel template is completed.
The invention discloses a quick pouring device and a pouring method for a D-shaped concrete interlocking block, which have the following technical effects:
1) the residual concrete on the cover die does not need to be cleaned manually, the concrete block concrete is quickly collected, and the manual workload is reduced
2) The concrete consumption of a single concrete block is controlled more accurately, which is favorable for saving the concrete consumption
3) The concrete poured by the equipment is not easy to separate, the workability is better, and the quality of the concrete block is ensured.
4) 80 concrete interlocking blocks of a slice concrete unit piece constitute, the concrete is once gone into the mould and is taken shape 8, only needs 10 times can accomplish a slice concrete unit piece, convenient and fast, efficient.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic transverse cross-sectional view of the present invention.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is a schematic structural view of the first linkage operation mechanism in the present invention.
Fig. 5 is a schematic view of the initial state of the first linkage operation mechanism in the present invention.
Fig. 6 is a schematic view showing a state where the upper valve is opened by the first interlocking operation mechanism according to the present invention.
Fig. 7 is a schematic structural view of a second linkage operating mechanism and a lower valve in the present invention.
Fig. 8 is a schematic view showing an initial state of the second linkage operation mechanism in the present invention.
Fig. 9 is a schematic view of the second linkage operating mechanism of the present invention with the lower valve open.
Detailed Description
As shown in fig. 1, the device for rapidly pouring the D-shaped concrete interlocking block comprises a frame 1, wherein the frame 1 is formed by welding two 2-meter angle steels and two 1-meter angle steels and is used for fixing a hopper 2. The lower end of the frame 1 is provided with four angle steel supporting legs. And a support frame (not shown in the figure) is arranged on the angle steel supporting leg, and is made of four 1200mm long angle steels, so that the whole pouring equipment is further fixed.
Eight hoppers 2 are installed on the frame 1, and each hopper 2 corresponds to a mold hole of the D-shaped concrete interlocking block one by one. The upper part of the hopper 2 is open and is formed by welding two 400mm by 2000mm steel plates and two 400mm by 1000mm steel plates. The 8 hoppers 2 are formed by splicing four trapezoidal steel plates into a pyramid-shaped hopper unit, the size of the upper part is 500mm by 500mm, and the outlet at the lower end is welded with the circular storage barrel 3 in a correction mode.
Eight storage barrels 3 in total, unit internal diameter 219mm, wall thickness 4mm, height 263mm, storage barrel capacity are 0.0092m thin year.
An upper valve 4 is arranged at the upper end of the storage barrel 3, and a lower valve 5 is arranged at the outer side of the lower end of the storage barrel 3.
Each upper valve 4 is 215mm in diameter, and the upper valves 4 are driven to open by the first interlocking operating mechanism 6. The first linkage operating mechanism 6 comprises four first cross rods 6-1, each first cross rod 6-1 penetrates through the left hopper and the right hopper, and two ends of each first cross rod 6-1 are fixedly connected with the upper valves 4 in the left storage barrel and the right storage barrel 3. The middle of each first cross rod 6-1 is fixedly welded with a first connecting rod 6-2, and the first connecting rod 6-2 is hinged with a first operating rod 6-3. The joystick handle is connected with the first joystick 6-3. The handle of the operating lever is pulled, so that the first connecting rod 6-2 drives the first cross rod 6-1 to rotate around the central axis of the first cross rod 6-1, the horizontal upper valve 4 rotates for a certain angle, the upper valve 4 on the upper portion of the storage barrel 3 is opened, and concrete materials enter the storage barrel from the hopper.
The lower valve 5 comprises a left half door 5-1 and a right half door 5-2, wherein the left half door 5-1 and the right half door 5-2 are formed by welding 3 steel plates (with the thickness of 4 mm) to form 1U-shaped valve, and the 2U-shaped valves form a lower valve.
The left half door 5-1 and the right half door 5-2 are hinged to the fixed beam 5-3 through movable bolts, and the fixed beam 5-3 (8 storage barrels are clamped by 4 pieces of internally buckled angle steel which is welded and fixed after being cut according to the arc shape of the storage barrels) is positioned on the left and right sides of the storage barrel 3 and is fixedly connected with the storage barrel 3. The top end of the left half door 5-1 extending out of the fixed beam 5-3 is hinged with a top rod 5-4, and the other end of the top rod 5-4 is hinged with the lower end of the right half door 5-2.
The left half door 5-1 and the right half door 5-2 are driven to open through a second linkage operation mechanism 7. The second linkage operating mechanism 7 comprises a plurality of second cross rods 7-1, two ends of each second cross rod 7-1 are hinged with the left half door 5-1 of the group of hoppers 2, the plurality of second cross rods 7-1 are fixedly connected with a second operating rod 7-2, and an operating rod handle is connected with the second operating rod 7-2.
Pulling the operating rod handle leftwards, the operating rod handle drives the second cross rod 7-1 to move, so that the left half door 5-1 rotates around the center of the movable bolt, the upper end of the left half door 5-1 pushes the ejector rod 5-4 rightwards, the right half door 5-2 rotates around the center of the movable bolt, the left half door 5-1 and the right half door 5-2 are both opened outwards, so that the lower valve 5 is opened, and concrete materials fall from the storage cylinder and enter the hole in the D-type concrete interlocking block pouring steel template.
Lifting lugs 1-1 are welded on the periphery of the frame 1, four hoof-shaped shackles penetrate into the lifting lugs, and four isometric steel wire ropes penetrate into the shackles and are connected with the lifting lugs.
The working principle and the process are as follows: after the closing of an upper valve 4 and a lower valve 5 of the device is confirmed, a proper amount of concrete is injected into a hopper 2, the device is hoisted to the position above a D-shaped concrete interlocking block pouring steel formwork by a gantry crane, a discharge port of pouring equipment is aligned with a feeding port of a steel formwork cover mould, an operating rod of the upper valve 4 is operated to open the upper valve, after the concrete enters a storage barrel 3, the upper valve is closed, an operating rod of the lower valve 5 is operated to open the lower valve 5, the concrete in the storage barrel 3 is injected into the D-shaped concrete interlocking block formwork, the lower valve 5 is closed, and the next module is moved to be operated circularly.
Claims (8)
1. The utility model provides a device is pour fast to D type concrete interlocking piece which characterized in that: the device comprises a frame (1), wherein a hopper (2) matched with a mold hole of a D-shaped concrete interlocking block is installed on the frame (1), a storage barrel (3) is installed at the lower end of the hopper (2), an upper valve (4) and a lower valve (5) are respectively arranged at the upper end and the lower end of the storage barrel (3), the upper valve (4) is driven to be opened through a first linkage operating mechanism (6), and the lower valve (5) is driven to be opened through a second linkage operating mechanism (7).
2. The D-shaped concrete interlocking block rapid pouring device according to claim 1, characterized in that: lifting lugs (1-1) are welded on the periphery of the frame (1), and the lifting lugs (1-1) are connected with four equal-length steel wire ropes through shackles.
3. The D-shaped concrete interlocking block rapid pouring device according to claim 1, characterized in that: the hoppers (2) are divided into four groups of side-by-side arrays, and each group comprises two hoppers and eight hoppers in total.
4. The D-shaped concrete interlocking block rapid pouring device according to claim 3, characterized in that: the first linkage operating mechanism (6) comprises a plurality of first cross rods (6-1), two ends of each first cross rod (6-1) penetrate through a group of material storage cylinders (3) and are fixedly connected with the upper valve (4), the middle of each first cross rod (6-1) is fixedly connected with a first connecting rod (6-2), and the first connecting rods (6-2) are hinged to first operating rods (6-3).
5. The D-shaped concrete interlocking block rapid pouring device according to claim 3, characterized in that: the lower valve (5) comprises a left half door (5-1) and a right half door (5-2), and the left half door (5-1) and the right half door (5-2) are both U-shaped and are located at the bottom end of the storage barrel (3).
6. The quick pouring device for the D-shaped concrete interlocking block as claimed in claim 5, wherein: the left half door (5-1) and the right half door (5-2) are hinged with a fixed beam (5-3) on the storage barrel (3), the top end of the left half door (5-1) extends out of the fixed beam (5-3) and is hinged with a top rod (5-4), and the other end of the top rod (5-4) is hinged with the lower end of the right half door (5-2).
7. The quick pouring device for the D-shaped concrete interlocking block as claimed in claim 6, wherein: the second linkage operating mechanism (7) comprises a plurality of second cross rods (7-1), two ends of each second cross rod (7-1) are hinged with the left half door (5-1) at the position of the group of hoppers (2), and the plurality of second cross rods (7-1) are fixedly connected with the second operating rod (7-2).
8. The method for D-shaped concrete interlocking block pouring by using the D-shaped concrete interlocking block rapid pouring device according to any one of claims 1 to 7, wherein the method comprises the following steps: the method comprises the following steps:
step 1), after an upper valve (4) and a lower valve (5) of the device are confirmed to be closed, injecting a proper amount of concrete into a hopper (2), and hoisting the device to the position above a D-shaped concrete interlocking block pouring steel formwork by using a gantry crane;
step 2), aligning a discharge port of the pouring equipment with a feeding port of a steel formwork cover mold, operating an operating lever of an upper valve (4) to open the upper valve, closing the upper valve (4) after concrete enters a storage barrel (3), operating an operating lever of a lower valve (5) to open the lower valve (5), injecting concrete into a D-shaped concrete interlocking block template in the storage barrel (3), and closing the lower valve (5);
and 3) moving the device to the next module of the D-shaped concrete interlocking block steel template, and circulating the operation of the steps 1) -2) until the pouring in all the holes on the D-shaped concrete interlocking block steel template is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911202764.8A CN110900807B (en) | 2019-11-29 | 2019-11-29 | D-shaped concrete interlocking block rapid pouring device and pouring method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911202764.8A CN110900807B (en) | 2019-11-29 | 2019-11-29 | D-shaped concrete interlocking block rapid pouring device and pouring method |
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| CN110900807A true CN110900807A (en) | 2020-03-24 |
| CN110900807B CN110900807B (en) | 2021-06-04 |
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| CN201911202764.8A Active CN110900807B (en) | 2019-11-29 | 2019-11-29 | D-shaped concrete interlocking block rapid pouring device and pouring method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113291565A (en) * | 2021-07-27 | 2021-08-24 | 中石化胜利石油工程有限公司钻井工艺研究院 | Porous channel air-control pressure claw loose sand packaging mechanism |
| CN116364573A (en) * | 2023-05-24 | 2023-06-30 | 长鑫存储技术有限公司 | Semiconductor structure testing method and die using same |
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| CN2160523Y (en) * | 1993-03-01 | 1994-04-06 | 中国建筑东北设计研究院 | Interlock board block shaper |
| JP2835941B2 (en) * | 1995-08-21 | 1998-12-14 | 株式会社テトラ | Concrete casting device for 4-legged block |
| CN103758084A (en) * | 2014-01-27 | 2014-04-30 | 浙江水利水电学院 | Ecological river interlocking type building blocks and construction method for building protection ridge through building blocks |
| CN204645656U (en) * | 2015-05-04 | 2015-09-16 | 中建三局第三建设工程有限责任公司 | Large Copacity concrete hopper |
| CN207656920U (en) * | 2017-07-19 | 2018-07-27 | 云南公投建设集团第二工程有限公司 | Bridge prestress concrete box girder pours hopper |
| CN109531813A (en) * | 2019-01-17 | 2019-03-29 | 长江南京航道工程局 | Concrete central mix plant is used in a kind of production of interlocking segment |
| CN109624024A (en) * | 2019-01-17 | 2019-04-16 | 长江南京航道工程局 | A kind of interlocking segment process units system for waterway regulation |
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2019
- 2019-11-29 CN CN201911202764.8A patent/CN110900807B/en active Active
Patent Citations (7)
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|---|---|---|---|---|
| CN2160523Y (en) * | 1993-03-01 | 1994-04-06 | 中国建筑东北设计研究院 | Interlock board block shaper |
| JP2835941B2 (en) * | 1995-08-21 | 1998-12-14 | 株式会社テトラ | Concrete casting device for 4-legged block |
| CN103758084A (en) * | 2014-01-27 | 2014-04-30 | 浙江水利水电学院 | Ecological river interlocking type building blocks and construction method for building protection ridge through building blocks |
| CN204645656U (en) * | 2015-05-04 | 2015-09-16 | 中建三局第三建设工程有限责任公司 | Large Copacity concrete hopper |
| CN207656920U (en) * | 2017-07-19 | 2018-07-27 | 云南公投建设集团第二工程有限公司 | Bridge prestress concrete box girder pours hopper |
| CN109531813A (en) * | 2019-01-17 | 2019-03-29 | 长江南京航道工程局 | Concrete central mix plant is used in a kind of production of interlocking segment |
| CN109624024A (en) * | 2019-01-17 | 2019-04-16 | 长江南京航道工程局 | A kind of interlocking segment process units system for waterway regulation |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113291565A (en) * | 2021-07-27 | 2021-08-24 | 中石化胜利石油工程有限公司钻井工艺研究院 | Porous channel air-control pressure claw loose sand packaging mechanism |
| CN116364573A (en) * | 2023-05-24 | 2023-06-30 | 长鑫存储技术有限公司 | Semiconductor structure testing method and die using same |
| CN116364573B (en) * | 2023-05-24 | 2023-11-10 | 长鑫存储技术有限公司 | Semiconductor structure testing method and die using same |
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| CN110900807B (en) | 2021-06-04 |
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