CN110900258B - Marine bearing cap processing integrated tool - Google Patents
Marine bearing cap processing integrated tool Download PDFInfo
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- CN110900258B CN110900258B CN201911411836.XA CN201911411836A CN110900258B CN 110900258 B CN110900258 B CN 110900258B CN 201911411836 A CN201911411836 A CN 201911411836A CN 110900258 B CN110900258 B CN 110900258B
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- order
- base
- pressing plate
- limiting structure
- transverse limiting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
Abstract
The invention discloses a marine bearing cap processing and integrating tool which comprises a base, wherein a first-order transverse limiting structure, a first-order pressing plate and a first-order longitudinal limiting structure are arranged on two sides of the base, a second-order front pressing plate, a second-order common rear pressing plate and a second-order bottom supporting structure are arranged at the top end of the base, and a third-order transverse limiting structure, a third-order pressing plate and a third-order longitudinal pressing plate are arranged on the front surface and the rear surface of the top end of the base. According to the invention, all processes are highly integrated and processed on one device; processing contents of a plurality of devices are all collected into one device; a large amount of machine capacity is saved; the structure is highly compact; the occupied space is small.
Description
Technical Field
The invention relates to the technical field of machining of marine bearing covers, in particular to a marine bearing cover machining integrated tool.
Background
The bearing cover for the ship is a hexahedral product. And six faces all need to be processed. Currently, a plurality of devices are used for processing step by step, namely, each device is added in a sequence in each process.
The current production process route is long, and a finished product can be discharged only by matching and processing a plurality of devices, the energy consumption is high, the trouble is high, and the production efficiency is low.
Disclosure of Invention
The invention aims to provide a marine bearing cap processing and integrating tool, which aims to solve the problems that the production process in the prior art is long in route, a finished product can be taken out only by matching multiple devices, energy consumption is high, labor is wasted, and production efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: a marine bearing cap processing integrated tool comprises a base, wherein a first-order transverse limiting structure, a first-order pressing plate and a first-order longitudinal limiting structure are arranged on two sides of the base, the first-order longitudinal limiting structure is positioned at the bottom end of the base, the two first-order pressing plates are respectively positioned at the upper part and the lower part of the base, the top end of the base is provided with a second-sequence front pressing plate, a second-sequence common back pressing plate and a second-sequence bottom supporting structure, the two second-sequence common back pressing plates are positioned in the middle of the top end of the base, the number of the second-order front pressing plates and the number of the second-order bottom supporting structures are four, the front surface and the rear surface of the top end of the base are provided with a third-order transverse limiting structure, a third-order pressing plate and a third-order longitudinal pressing plate, the two third-order longitudinal pressing plates are positioned at the lower part of the base, the third-order pressing plate is located above the third-order longitudinal pressing plate, and the third-order transverse limiting structure is located above the third-order longitudinal pressing plate.
Preferably, each side of the first-order transverse limiting structures and the first-order pressing plates are provided with two first-order transverse limiting structures, and the two first-order transverse limiting structures are located behind the first-order pressing plates.
Preferably, the number of the second-procedure common back pressing plates is two, the four second-procedure bottom supporting structures are respectively located at four corners of the top end of the base, and the four second-procedure front pressing plates are distributed on two sides of the second-procedure common back pressing plates in a pairwise manner.
Preferably, the front surface is provided with two third-order transverse limiting structures, two third-order pressing plates and two third-order longitudinal pressing plates on the base.
Preferably, the third-order transverse limiting structure, the third-order pressing plate and the third-order longitudinal pressing plate on the base on the rear surface are the same as the third-order transverse limiting structure, the third-order pressing plate and the third-order longitudinal pressing plate on the base on the front surface.
Preferably, the distance between the first-order pressure plate, the second-order common back pressure plate, the third-order transverse limiting structure and the base is set to be in sliding connection, and the first-order pressure plate, the second-order common back pressure plate and the third-order transverse limiting structure fix the product through bolts.
Compared with the prior art, the invention has the beneficial effects that:
1. all the working procedures are highly integrated and processed on one device; processing contents of a plurality of devices are all collected into one device; a large amount of machine capacity is saved; the structure is highly compact; the occupied space is small;
2. the processing standard of each sequence comes from the previous sequence, so that the size of the product is continuous; the former sequence changes in size and the latter sequence follows;
3. the processing efficiency is greatly improved, from the prior art that 1 finished product is produced each time, to the prior art that each set of clamp can clamp 6 semi-finished products and 2 finished products are produced each time, the efficiency is improved by 50 percent.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a side view of the present invention.
Fig. 4 is a top view of the present invention.
In the figure: 1. a base; 101. a first-order transverse limiting structure; 102. a first sequence pressing plate; 103. a first-order longitudinal limiting structure; 201. a second-order front pressing plate; 202. the second step is a common back pressure plate; 203. a second order bottom support structure; 301. a third-order transverse limiting structure; 302. a third-order pressing plate; 303. and a third step of longitudinal pressing plates.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1-4, in an embodiment of the present invention, an integrated tooling for machining a marine bearing cap, a base 1, is characterized in that: the two sides of the base 1 are respectively provided with a first-order transverse limiting structure 101, a first-order pressing plate 102 and a first-order longitudinal limiting structure 103, the first-order longitudinal limiting structure 103 is positioned at the bottom end of the base 1, the two first-order pressing plates 102 are respectively positioned at the upper part and the lower part of the base 1, the top end of the base 1 is provided with a second-order front pressing plate 201, a second-order common back pressing plate 202 and a second-order bottom supporting structure 203, the two second-order common back pressing plates 202 are positioned at the middle part of the top end of the base 1, the four second-order front pressing plate 201 and the four second-order bottom supporting structures 203 are arranged, the front surface and the back surface of the top end of the base 1 are provided with a third-order transverse limiting structure 301, a third-order pressing plate 302 and a third-order longitudinal pressing plate 303, the two third-order longitudinal pressing plates 303 are positioned at the lower part of the base 1, the third-order pressing plate 302 is positioned above the third-order longitudinal pressing plate 303, and the third-order transverse limiting structure 301 is positioned above the third-order longitudinal pressing plate 303, the first-order transverse limiting structures 101 and the first-order pressing plates 102 on each side are respectively provided with two, the two first-order transverse limiting structures 101 are positioned behind the first-order pressing plates 102, the second-order common back pressing plates 202 are respectively provided with two, the four second-order bottom supporting structures 203 are respectively positioned at four corners of the top end of the base 1, the four second-order front pressing plates 201 are distributed on two sides of the second-order common back pressing plates 202 in pairs, the three-order transverse limiting structures 301, the three-order pressing plates 302 and the three-order longitudinal pressing plates 303 on the front surface base 1 are respectively provided with two, the three-order transverse limiting structures 301, the three-order pressing plates 302 and the three-order longitudinal pressing plates 303 on the back surface base 1 are respectively identical to the third-order transverse limiting structures 301, the three-order pressing plates 302 and the third-order longitudinal pressing plates 303 on the front surface base 1, and the distances among the first-order pressing plates 102, the second-order common back pressing plates 202 and the third-order transverse limiting structures 301 and the base 1 are arranged in a sliding connection manner, the first-sequence pressing plate 102, the second-sequence common back pressing plate 202 and the third-sequence transverse limiting structure 301 fix the product through bolts; vertically placing the product in a station of a first sequence (a first-sequence transverse limiting structure 101, a first-sequence pressing plate 102 and a first-sequence longitudinal limiting structure 103) to process the contents of the side surface and the front surface; machining both side faces and holes and the front face with the holes of the side faces and the front face completed in the first process as machining references in the second process (second-process front platen 201, second-process common rear platen 202, and second-process bottom support structure 203); processing other contents such as a positioning pin hole on the surface by using the reference surfaces on the two sides of the finished second sequence as the positioning reference of the third sequence (a third-sequence transverse limiting structure 301, a third-sequence pressing plate 302 and a third-sequence longitudinal pressing plate 303); all the procedures can be integrated into one device for processing through the characteristics of a rotary worktable of the horizontal processing center.
The working principle of the invention is as follows: vertically placing the product in a station of a first sequence (a first-sequence transverse limiting structure 101, a first-sequence pressing plate 102 and a first-sequence longitudinal limiting structure 103) to process the contents of the side surface and the front surface;
machining both side faces and holes and the front face with the holes of the side faces and the front face completed in the first process as machining references in the second process (second-process front platen 201, second-process common rear platen 202, and second-process bottom support structure 203);
processing other contents such as a positioning pin hole on the surface by using the reference surfaces on the two sides of the finished second sequence as the positioning reference of the third sequence (a third-sequence transverse limiting structure 301, a third-sequence pressing plate 302 and a third-sequence longitudinal pressing plate 303); all the procedures can be integrated into one device for processing through the characteristics of a rotary worktable of the horizontal processing center.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (3)
1. The utility model provides an integrated frock of marine bearing cap processing, includes base (1), its characterized in that: the base (1) is of a hexahedral structure comprising an upper surface, a front surface, a rear surface, a left surface and a right surface, the left surface and the right surface of the base (1) are respectively provided with a first-order transverse limiting structure (101), a first-order pressing plate (102) and a first-order longitudinal limiting structure (103), the first-order longitudinal limiting structure (103) is positioned at the bottom end of the base (1), the number of the first-order transverse limiting structures (101) and the number of the first-order pressing plates (102) are respectively two on each side, the two first-order pressing plates (102) are respectively positioned at the upper part and the lower part of the left surface and the right surface of the base (1), the two first-order transverse limiting structures (101) are positioned behind the first-order pressing plates (102), the upper surface of the base (1) is provided with a second-order front pressing plate (201), a second-order common back pressing plate (202) and a second-order bottom supporting structure (203), and the number of the second-order common back pressing plates (202) is two, the two second-order common back pressing plates (202) are located in the middle of the upper surface of the base (1), the second-order front pressing plates (201) and the second-order bottom supporting structures (203) are respectively provided with four, the four second-order bottom supporting structures (203) are respectively located at four corners of the upper surface of the base (1), the four second-order front pressing plates (201) are distributed on two sides of the second-order common back pressing plates (202) in pairs, the front surface and the rear surface of the base (1) are respectively provided with a third-order transverse limiting structure (301), a third-order pressing plate (302) and a third-order longitudinal pressing plate (303), the front surface of the third-order transverse limiting structure (301), the third-order pressing plate (302) and the third-order longitudinal pressing plate (303) on the base (1) are respectively provided with two, and the two third-order longitudinal pressing plates (303) are located at the lower part of the base (1), the third-order pressing plate (302) is located above the third-order longitudinal pressing plate (303), the third-order transverse limiting structure (301) is located above the third-order longitudinal pressing plate (303), and when the bearing cover is machined, the machined hole or surface of the next order is used as a machining reference.
2. The integrated frock of marine bearing cap processing of claim 1, characterized in that: the third-order transverse limiting structure (301), the third-order pressing plate (302) and the third-order longitudinal pressing plate (303) on the base (1) on the rear surface are respectively the same as the third-order transverse limiting structure (301), the third-order pressing plate (302) and the third-order longitudinal pressing plate (303) on the base (1) on the front surface.
3. The integrated frock of marine bearing cap processing of claim 1, characterized in that: the connection between the first-order pressure plate (102), the second-order common back pressure plate (202) and the third-order transverse limiting structure (301) and the base (1) is set to be in sliding connection, and the first-order pressure plate (102), the second-order common back pressure plate (202) and the third-order transverse limiting structure (301) fix products through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911411836.XA CN110900258B (en) | 2019-12-31 | 2019-12-31 | Marine bearing cap processing integrated tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911411836.XA CN110900258B (en) | 2019-12-31 | 2019-12-31 | Marine bearing cap processing integrated tool |
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| Publication Number | Publication Date |
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| CN110900258A CN110900258A (en) | 2020-03-24 |
| CN110900258B true CN110900258B (en) | 2022-04-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911411836.XA Active CN110900258B (en) | 2019-12-31 | 2019-12-31 | Marine bearing cap processing integrated tool |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203495622U (en) * | 2013-09-28 | 2014-03-26 | 蒋剑锋 | Electric-generator driving end cap multi-position integrated milling clamp |
| CN203726222U (en) * | 2014-02-27 | 2014-07-23 | 杭州钰友精密机械有限公司 | Fixture for machining joint surfaces of connecting rods of engines and drilling and tapping bolt holes |
| KR101923207B1 (en) * | 2015-07-30 | 2018-11-29 | 강윤구 | Tempered Glass Door Assembly Apparatus |
| CN107717547B (en) * | 2017-11-01 | 2019-08-06 | 北京星航机电装备有限公司 | A kind of multistation inner wing class parts fixation processing method |
| CN207982867U (en) * | 2018-02-05 | 2018-10-19 | 海尼兴汽车零部件（南京）有限公司 | A kind of multi-station clamp |
| CN208977362U (en) * | 2018-10-31 | 2019-06-14 | 苏州市旺斯特机械制造有限公司 | A kind of positive and negative processing milling machine oil pressure fixture of engine camshaft cover |
| CN208977361U (en) * | 2018-10-31 | 2019-06-14 | 苏州市旺斯特机械制造有限公司 | A kind of engine camshaft cover processing multi-station milling machine oil pressure fixture |
| CN109807661B (en) * | 2019-03-26 | 2020-12-04 | 上海弥浩机电设备有限公司 | Tool clamp integrating multiple processes into one process and design method |
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