CN110900258A - Marine bearing cap processing integrated tool - Google Patents

Marine bearing cap processing integrated tool Download PDF

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Publication number
CN110900258A
CN110900258A CN201911411836.XA CN201911411836A CN110900258A CN 110900258 A CN110900258 A CN 110900258A CN 201911411836 A CN201911411836 A CN 201911411836A CN 110900258 A CN110900258 A CN 110900258A
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order
preface
base
clamp plate
plate
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CN201911411836.XA
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CN110900258B (en
Inventor
彭思明
陈根
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Shared Intelligent Machine (suzhou) Co Ltd
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Shared Intelligent Machine (suzhou) Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/062Work-clamping means adapted for holding workpieces having a special form or being made from a special material

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

The invention discloses a marine bearing cap processing and integrating tool which comprises a base, wherein a first-order transverse limiting structure, a first-order pressing plate and a first-order longitudinal limiting structure are arranged on two sides of the base, a second-order front pressing plate, a second-order common rear pressing plate and a second-order bottom supporting structure are arranged at the top end of the base, and a third-order transverse limiting structure, a third-order pressing plate and a third-order longitudinal pressing plate are arranged on the front surface and the rear surface of the top end of the base. According to the invention, all processes are highly integrated and processed on one device; processing contents of a plurality of devices are all collected into one device; a large amount of machine capacity is saved; the structure is highly compact; the occupied space is small.

Description

Marine bearing cap processing integrated tool
Technical Field
The invention relates to the technical field of machining of marine bearing covers, in particular to a marine bearing cover machining integrated tool.
Background
The bearing cover for the ship is a hexahedral product. And six faces all need to be processed. Currently, a plurality of devices are used for processing step by step, namely, each device is added in a sequence in each process.
The current production process route is long, and a finished product can be discharged only by matching and processing a plurality of devices, the energy consumption is high, the trouble is high, and the production efficiency is low.
Disclosure of Invention
The invention aims to provide a marine bearing cap processing and integrating tool, which aims to solve the problems that the production process in the prior art is long in route, a finished product can be taken out only by matching multiple devices, energy consumption is high, labor is wasted, and production efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an integrated frock of marine bearing cap processing, includes the base, the base both sides all are provided with the horizontal limit structure of first preface, first preface clamp plate and the vertical limit structure of first preface, the base top is provided with the common back clamp plate of clamp plate, second preface before the second preface and second preface bottom sprag structure, base top front surface and rear surface are provided with the horizontal limit structure of third preface, third preface clamp plate and the vertical clamp plate of third preface.
Preferably, the first-order longitudinal limiting structure is located at the bottom end of the base, two first-order transverse limiting structures and two first-order pressing plates are arranged on each side of the base, the two first-order pressing plates are located on the upper portion and the lower portion of the base respectively, and the two first-order transverse limiting structures are located behind the first-order pressing plates.
Preferably, the number of the second-order common back pressing plates is two, the two second-order common back pressing plates are located in the middle of the top end of the base, the number of the second-order front pressing plates and the number of the second-order bottom supporting structures are four, the four second-order bottom supporting structures are located at four corners of the top end of the base respectively, and the four second-order front pressing plates are distributed on two sides of the second-order common back pressing plates in a pairwise mode.
Preferably, the front surface is provided with two third-order transverse limiting structures, two third-order pressing plates and two third-order longitudinal pressing plates on the base, the two third-order longitudinal pressing plates are located on the lower portion of the base, the third-order pressing plates are located above the third-order longitudinal pressing plates, and the third-order transverse limiting structures are located above the third-order longitudinal pressing plates.
Preferably, the third-order transverse limiting structure, the third-order pressing plate and the third-order longitudinal pressing plate on the base on the rear surface are the same as the third-order transverse limiting structure, the third-order pressing plate and the third-order longitudinal pressing plate on the base on the front surface.
Preferably, the distance between the first-order pressure plate, the second-order common back pressure plate, the third-order transverse limiting structure and the base is set to be in sliding connection, and the first-order pressure plate, the second-order common back pressure plate and the third-order transverse limiting structure fix the product through bolts.
Compared with the prior art, the invention has the beneficial effects that:
1. all the working procedures are highly integrated and processed on one device; processing contents of a plurality of devices are all collected into one device; a large amount of machine capacity is saved; the structure is highly compact; the occupied space is small;
2. the processing standard of each sequence comes from the previous sequence, so that the size of the product is continuous; the former sequence varies in size and the latter sequence follows.
3. The processing efficiency is greatly improved, from the prior art that 1 finished product is produced each time, to the prior art that each set of clamp can clamp 6 semi-finished products and 2 finished products are produced each time, the efficiency is improved by 50 percent.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a side view of the present invention.
Fig. 4 is a top view of the present invention.
In the figure: 1. a base; 101. a first-order transverse limiting structure; 102. a first sequence pressing plate; 103. a first-order longitudinal limiting structure; 201. a second-order front pressing plate; 202. the second step is a common back pressure plate; 203. a second order bottom support structure; 301. a third-order transverse limiting structure; 302. a third-order pressing plate; 303. and a third step of longitudinal pressing plates.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Referring to fig. 1-4, in the embodiment of the present invention, an integrated tooling for machining a bearing cap for a ship includes a base 1, a first-order transverse limiting structure 101, a first-order pressing plate 102, and a first-order longitudinal limiting structure 103 are disposed on both sides of the base 1, a second-order front pressing plate 201, a second-order common rear pressing plate 202, and a second-order bottom supporting structure 203 are disposed on a top end of the base 1, a third-order transverse limiting structure 301, a third-order pressing plate 302, and a third-order longitudinal pressing plate 303 are disposed on a front surface and a rear surface of a top end of the base 1, the first-order longitudinal limiting structure 103 is located at a bottom end of the base 1, two first-order transverse limiting structures 101 and two first-order pressing plates 102 are disposed on each side, the two first-order pressing plates 102 are respectively located on an upper portion and a lower portion of the base 1, the two first-order transverse limiting structures 101 are located behind the first, the two common back pressing plates 202 of the second sequence are arranged, the two common back pressing plates 202 of the second sequence are arranged in the middle of the top end of the base 1, the four front pressing plates 201 and the four bottom supporting structures 203 of the second sequence are arranged, the four bottom supporting structures 203 of the second sequence are respectively arranged at four corners of the top end of the base 1, the four front pressing plates 201 of the second sequence are distributed on two sides of the common back pressing plates 202 of the second sequence in pairs, the three transverse limiting structures 301 of the third sequence, the three pressing plates 302 of the third sequence and the three longitudinal pressing plates 303 of the third sequence on the base 1 on the front surface are arranged in two numbers, the two longitudinal pressing plates 303 of the third sequence are arranged on the lower portion of the base 1, the third pressing plates 302 of the third sequence are arranged above the longitudinal pressing plates 303 of the third sequence, the transverse limiting structures 301 of the third sequence are arranged above the longitudinal pressing plates 303 of the third sequence, and the third transverse, The third-order pressure plate 302 and the third-order longitudinal pressure plate 303 are the same as the third-order transverse limiting structure 301, the third-order pressure plate 302 and the third-order longitudinal pressure plate 303 on the base 1 on the front surface, the distances between the first-order pressure plate 102, the second-order common back pressure plate 202 and the third-order transverse limiting structure 301 and the base 1 are set to be in sliding connection, and the first-order pressure plate 102, the second-order common back pressure plate 202 and the third-order transverse limiting structure 301 fix a product through bolts; vertically placing the product in a station of a first sequence (a first-sequence transverse limiting structure 101, a first-sequence pressing plate 102 and a first-sequence longitudinal limiting structure 103) to process the contents of the side surface and the front surface; machining both side faces and holes and the front face with the holes of the side faces and the front face completed in the first process as machining references in the second process (second-process front platen 201, second-process common rear platen 202, and second-process bottom support structure 203); processing other contents such as a positioning pin hole on the surface by using the reference surfaces on the two sides of the finished second sequence as the positioning reference of the third sequence (a third-sequence transverse limiting structure 301, a third-sequence pressing plate 302 and a third-sequence longitudinal pressing plate 303); all the procedures can be integrated into one device for processing through the characteristics of a rotary worktable of the horizontal processing center.
The working principle of the invention is as follows: vertically placing the product in a station of a first sequence (a first-sequence transverse limiting structure 101, a first-sequence pressing plate 102 and a first-sequence longitudinal limiting structure 103) to process the contents of the side surface and the front surface;
machining both side faces and holes and the front face with the holes of the side faces and the front face completed in the first process as machining references in the second process (second-process front platen 201, second-process common rear platen 202, and second-process bottom support structure 203);
processing other contents such as a positioning pin hole on the surface by using the reference surfaces on the two sides of the finished second sequence as the positioning reference of the third sequence (a third-sequence transverse limiting structure 301, a third-sequence pressing plate 302 and a third-sequence longitudinal pressing plate 303); all the procedures can be integrated into one device for processing through the characteristics of a rotary worktable of the horizontal processing center.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides an integrated frock of marine bearing cap processing, includes base (1), its characterized in that: the base (1) both sides all are provided with horizontal limit structure of first preface (101), first preface clamp plate (102) and the vertical limit structure of first preface (103), base (1) top is provided with clamp plate (201) before the second preface, the common back clamp plate of second preface (202) and second preface bottom sprag structure (203), base (1) top front surface and rear surface are provided with the horizontal limit structure of third preface (301), third preface clamp plate (302) and the vertical clamp plate of third preface (303).
2. The integrated frock of marine bearing cap processing of claim 1, characterized in that: the first-order longitudinal limiting structure (103) is located at the bottom end of the base (1), the number of the first-order transverse limiting structures (101) and the number of the first-order pressing plates (102) on each side are two, the two first-order pressing plates (102) are located on the upper portion and the lower portion of the base (1) respectively, and the two first-order transverse limiting structures (101) are located behind the first-order pressing plates (102).
3. The integrated frock of marine bearing cap processing of claim 1, characterized in that: the common back pressure board (202) of second preface is provided with two altogether, two the common back pressure board (202) of second preface all is located the middle part on base (1) top, preceding pressure board of second preface (201) and second preface bottom sprag structure (203) are provided with four altogether, four second preface bottom sprag structure (203) are located four corners on base (1) top respectively, four two liang of distributions of preceding pressure board of second preface (201) are in the common back pressure board of second preface (202) both sides.
4. The integrated frock of marine bearing cap processing of claim 1, characterized in that: the front surface horizontal limit structure of third preface (301), third preface clamp plate (302) and the vertical clamp plate of third preface (303) on base (1) all are provided with two, two vertical clamp plate of third preface (303) are located base (1) lower part, third preface clamp plate (302) are located the vertical clamp plate of third preface (303) top, the horizontal limit structure of third preface (301) is located the vertical clamp plate of third preface (303) top.
5. The integrated frock of marine bearing cap processing of claim 4, characterized in that: the third-order transverse limiting structure (301), the third-order pressing plate (302) and the third-order longitudinal pressing plate (303) on the base (1) on the rear surface are the same as the third-order transverse limiting structure (301), the third-order pressing plate (302) and the third-order longitudinal pressing plate (303) on the base (1) on the front surface.
6. The integrated frock of marine bearing cap processing of claim 1, characterized in that: the distance between the first-order pressure plate (102), the second-order common back pressure plate (202) and the third-order transverse limiting structure (301) and the base (1) is set to be in sliding connection, and the first-order pressure plate (102), the second-order common back pressure plate (202) and the third-order transverse limiting structure (301) fix products through bolts.
CN201911411836.XA 2019-12-31 2019-12-31 Marine bearing cap processing integrated tool Active CN110900258B (en)

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Application Number Priority Date Filing Date Title
CN201911411836.XA CN110900258B (en) 2019-12-31 2019-12-31 Marine bearing cap processing integrated tool

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Application Number Priority Date Filing Date Title
CN201911411836.XA CN110900258B (en) 2019-12-31 2019-12-31 Marine bearing cap processing integrated tool

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CN110900258A true CN110900258A (en) 2020-03-24
CN110900258B CN110900258B (en) 2022-04-22

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203495622U (en) * 2013-09-28 2014-03-26 蒋剑锋 Electric-generator driving end cap multi-position integrated milling clamp
CN203726222U (en) * 2014-02-27 2014-07-23 杭州钰友精密机械有限公司 Fixture for machining joint surfaces of connecting rods of engines and drilling and tapping bolt holes
CN107717547A (en) * 2017-11-01 2018-02-23 北京星航机电装备有限公司 A kind of multistation inner wing class parts fixation processing method
CN207982867U (en) * 2018-02-05 2018-10-19 海尼兴汽车零部件(南京)有限公司 A kind of multi-station clamp
KR101923207B1 (en) * 2015-07-30 2018-11-29 강윤구 Tempered Glass Door Assembly Apparatus
CN109807661A (en) * 2019-03-26 2019-05-28 上海弥浩机电设备有限公司 A kind of multiple working procedure is integrated into the frock clamp and design method of a procedure
CN208977361U (en) * 2018-10-31 2019-06-14 苏州市旺斯特机械制造有限公司 A kind of engine camshaft cover processing multi-station milling machine oil pressure fixture
CN208977362U (en) * 2018-10-31 2019-06-14 苏州市旺斯特机械制造有限公司 A kind of positive and negative processing milling machine oil pressure fixture of engine camshaft cover

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203495622U (en) * 2013-09-28 2014-03-26 蒋剑锋 Electric-generator driving end cap multi-position integrated milling clamp
CN203726222U (en) * 2014-02-27 2014-07-23 杭州钰友精密机械有限公司 Fixture for machining joint surfaces of connecting rods of engines and drilling and tapping bolt holes
KR101923207B1 (en) * 2015-07-30 2018-11-29 강윤구 Tempered Glass Door Assembly Apparatus
CN107717547A (en) * 2017-11-01 2018-02-23 北京星航机电装备有限公司 A kind of multistation inner wing class parts fixation processing method
CN207982867U (en) * 2018-02-05 2018-10-19 海尼兴汽车零部件(南京)有限公司 A kind of multi-station clamp
CN208977361U (en) * 2018-10-31 2019-06-14 苏州市旺斯特机械制造有限公司 A kind of engine camshaft cover processing multi-station milling machine oil pressure fixture
CN208977362U (en) * 2018-10-31 2019-06-14 苏州市旺斯特机械制造有限公司 A kind of positive and negative processing milling machine oil pressure fixture of engine camshaft cover
CN109807661A (en) * 2019-03-26 2019-05-28 上海弥浩机电设备有限公司 A kind of multiple working procedure is integrated into the frock clamp and design method of a procedure

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