CN110900245A - Processing method for simultaneously processing multiple long inclined roofs - Google Patents
Processing method for simultaneously processing multiple long inclined roofs Download PDFInfo
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- CN110900245A CN110900245A CN201911233462.7A CN201911233462A CN110900245A CN 110900245 A CN110900245 A CN 110900245A CN 201911233462 A CN201911233462 A CN 201911233462A CN 110900245 A CN110900245 A CN 110900245A
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- Prior art keywords
- pitched roof
- long
- long pitched
- processing
- numerical control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/061—Work-clamping means adapted for holding a plurality of workpieces
Abstract
The invention discloses a processing method for simultaneously processing a plurality of long inclined roofs. The method comprises the following steps: fixedly mounting the jig locking plate on a numerical control machine tool; fixedly mounting a plurality of long pitched roof processing materials on a jig locking plate; generating a three-dimensional jig locking plate, a long pitched roof processing material and a fixing bolt in a numerical control machine tool control system; the numerical control machine tool control system moves the assembled three-dimensional jig locking plate, the long pitched roof processing material and the fixing bolt to an initial processing station; leading in finished long pitched roof parameters in a control system of the numerical control machine tool, and controlling the numerical control machine tool to sequentially process each processed long pitched roof material on the jig locking plate from an initial processing station according to the finished long pitched roof parameters; wherein, the tool jam plate is provided with along width direction and keeps away the dead slot. By adopting the design, the long inclined top can be processed for a plurality of times, so that the processing period is prolonged for one time, one technician can operate a plurality of devices simultaneously, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to the field of numerical control machine tool machining, in particular to a machining method for simultaneously machining a plurality of long inclined roofs.
Background
The numerical control machine tool is a short name of a digital control machine tool (Computer numerical control machine tools), and is an automatic machine tool provided with a program control system. The control system is capable of logically processing and decoding a program defined by a control code or other symbolic instructions, represented by coded numbers, which are input to the numerical control device via the information carrier. After operation, the numerical control device sends out various control signals to control the action of the machine tool, and the parts are automatically machined according to the shape and the size required by the drawing.
The numerical control machine tool well solves the problem of machining of complex, precise, small-batch and various parts, is a flexible and high-efficiency automatic machine tool, represents the development direction of the control technology of modern machine tools, and is a typical mechanical and electrical integration product.
The existing long pitched roof processing on the market generally adopts a numerical control machine tool to carry out single processing, generally one long pitched roof processing material is processed, and the replacement of one long pitched roof processing material is quite troublesome.
It is time consuming, inefficient and prone to operator fatigue.
Therefore, a processing method for simultaneously processing a plurality of long pitched roofs, which can solve one or more of the above problems, is urgently needed in the market.
Disclosure of Invention
In order to solve one or more problems in the prior art, the invention provides a processing method for simultaneously processing a plurality of long pitched roofs.
The technical scheme adopted by the invention to achieve the aim is as follows: a method of machining for simultaneous machining of multiple long pitched roofs, the method comprising:
providing a numerical control machine tool, a jig locking plate matched with the numerical control machine tool, a plurality of long inclined top processing materials and a fixing bolt; the jig locking plate is provided with a plurality of first threaded holes and a clearance groove arranged along the width direction of the jig locking plate, and each long pitched roof processing material is provided with at least two second threaded holes matched with the first threaded holes on the jig locking plate;
step 01, fixedly installing the jig locking plate on a numerical control machine tool, and positioning the jig locking plate;
step 02, fixedly mounting a plurality of long inclined top processing materials on a jig locking plate through a first threaded hole, a second threaded hole and a fixing bolt;
step 03, generating an XYZ three-axis coordinate system in a numerical control machine tool control system, introducing parameters of a jig locking plate, a long pitched roof machining material and a fixing bolt into the control system, and generating a three-dimensional jig locking plate, a long pitched roof machining material and a fixing bolt in the XYZ three-axis coordinate system;
step 04, assembling the three-dimensional jig locking plate, the long pitched roof processing material and the fixing bolt generated in the numerical control machine tool control system according to the position relation in the step 02, and moving the assembled three-dimensional jig locking plate, the long pitched roof processing material and the fixing bolt to an initial processing position;
and step 05, importing long pitched roof finished product parameters into a control system of the numerical control machine tool, and controlling the numerical control machine tool to sequentially process each long pitched roof processing material on the jig locking plate from an initial processing station according to the long pitched roof finished product parameters by the control system.
In some embodiments, a plurality of long pitched roof finishing parameters can be introduced in step 05.
In some embodiments, the method of processing further comprises:
step 06, when the machining damage of the long pitched roof machining material is detected, matching the dimension of the long pitched roof machining material after the machining damage with the parameters of other long pitched roof finished products in the numerical control machine tool control system, if the matching is successful, entering step 07, and if the matching is failed, scrapping and recycling;
and step 07, processing according to the matched parameters of the long pitched roof finished product.
In some embodiments, a minimum scrap size is set in the NC machine control system, and scrap recovery is performed once the dimensional parameter of the finished long pitched roof workpiece is detected to be smaller than the minimum scrap size.
In some embodiments, the processing sequence in step 05 is from left to right, top to bottom.
In some embodiments, the step 05 comprises:
step 51, leading in long pitched roof finished product parameters in a control system of the numerical control machine tool, and controlling the numerical control machine tool to process the upper end surface of each long pitched roof processing material on the jig locking plate from an initial processing station according to the long pitched roof finished product parameters by the control system;
step 52, after the upper end surfaces of all the long pitched roof processing materials on the jig lock plate are completely processed, turning the long pitched roof processing materials for 180 degrees, enabling the processed shape of the upper end surface to be matched with the clearance groove on the jig lock plate, and fixing the long pitched roof processing materials again;
and step 53, processing the lower end face of the long pitched roof processing material by the numerical control machine again.
In some embodiments, the numerical control machine tool is further provided with an alarm device for reminding when the machining is completed.
The invention has the beneficial effects that: by adopting the design, the long inclined top can be processed for a plurality of times, so that the processing period is prolonged for one time, one technician can operate a plurality of devices simultaneously, and the production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic view illustrating a fixing method for processing an upper end surface in a processing method for simultaneously processing a plurality of long pitched roofs according to a preferred embodiment of the present invention;
fig. 2 is a schematic view illustrating a fixing manner in processing a lower end surface in a processing method for simultaneously processing a plurality of long pitched roofs according to a preferred embodiment of the present invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
As shown in fig. 1 and fig. 2, the invention discloses a processing method for simultaneously processing a plurality of long pitched roofs, which comprises the following steps:
providing a numerical control machine tool, a jig locking plate 10 matched with the numerical control machine tool, a plurality of long pitched roof processing materials and a fixing bolt; a plurality of first threaded holes are formed in the jig locking plate 10, a clearance groove 20 is formed in the jig locking plate 10 in the width direction, and at least two second threaded holes matched with the first threaded holes in the jig locking plate 10 are formed in each long pitched roof processing material 30;
step 01, fixedly mounting the jig locking plate 10 on a numerical control machine tool, and positioning the jig locking plate;
02, fixedly mounting a plurality of long pitched roof processing materials 30 on a jig locking plate 10 through a first threaded hole, a second threaded hole and a fixing bolt;
step 03, generating an XYZ three-axis coordinate system by a numerical control machine control system, simultaneously introducing parameters of a jig locking plate 10, a long pitched roof machining material 30 and a fixing bolt into the control system, and generating a three-dimensional jig locking plate 10, a long pitched roof machining material 30 and a fixing bolt in the XYZ three-axis coordinate system;
step 04, assembling the three-dimensional jig locking plate 10, the long pitched roof processing material 30 and the fixing bolt generated in the numerical control machine tool control system according to the position relation in the step 02, and moving the assembled three-dimensional jig locking plate 10, the long pitched roof processing material 30 and the fixing bolt to an initial processing position;
and step 05, importing long pitched roof finished product parameters into a control system of the numerical control machine tool, and controlling the numerical control machine tool to sequentially process each long pitched roof processing material 30 on the jig locking plate 10 from an initial processing station according to the long pitched roof finished product parameters by the control system.
Specifically, according to the scheme, the plurality of long pitched roof processing materials 3030 can be fixed on the jig locking plate 10 at one time, after the fixation is completed, the numerical control machine tool is controlled to process the long pitched roof processing materials 3030 according to finished product parameters of the long pitched roof in the numerical control machine tool control system, after one long pitched roof is processed, the numerical control machine tool processing tool is controlled to move to the next position 30 of the long pitched roof processing material according to a three-dimensional model in an XYZ three-axis coordinate system generated by the numerical control machine tool control system, and the next long pitched roof processing material is processed.
In the scheme, the one-time processing time can be prolonged to 2-3 hours, namely after the installation is completed, the numerical control machine tool can automatically process within 2-3 hours, the long pitched roof processing material 3030 does not need to be replaced by personnel, and the labor cost is greatly reduced.
Meanwhile, in order to avoid the phenomenon that the numerical control machine stops working due to accidents in the processing process, the scheme also designs a wireless communication device, when the system breaks down, the wireless communication device can send a signal to a mobile terminal (a mobile phone, an ipad and the like) of a corresponding technician, and the technician can correspondingly process the mobile terminal.
In some embodiments, a plurality of long pitched roof finishing parameters can be introduced in step 05.
Specifically, because the size on the jig locking plate 10 is fixed, but the size of the long lifter is unfixed, and therefore sometimes, the size of some long lifters is larger, which results in that after the corresponding long lifter processing material 30 is fixed on the first jig locking plate 10 and the second jig locking plate 10, some positions may be left on the periphery, but the long lifter processing material 30 of the corresponding size cannot be fixed at these positions, but a little small long lifter processing material 30 can be fixed, so when the long lifter finished product parameters are introduced, a plurality of long lifter finished product parameters can be introduced, and thus, the small long lifter finished product can be processed on the small long lifter processing material 30 on the same jig locking plate 10.
In some embodiments, the method of processing further comprises:
step 06, when the machining damage of the long pitched roof machining material 30 is detected, matching the size of the long pitched roof machining material 30 after machining damage with the parameters of other long pitched roof finished products in the numerical control machine tool control system, if matching is successful, entering step 07, and if matching is failed, scrapping and recycling;
and step 07, processing according to the matched parameters of the long pitched roof finished product.
Specifically, when the method is implemented, at least two long pitched roof finished product parameters need to be introduced into the numerical control machine control system, for example, a first long pitched roof finished product parameter and a second long pitched roof finished product parameter are introduced, when one long pitched roof processing material 30 is used for processing the first long pitched roof, cracking occurs to cause material falling, so that processing of the first long pitched roof cannot be completed, then according to the existing size of the long pitched roof processing material 30, the material is compared with the second long pitched roof finished product parameter, if the material is found to be also used for processing the second long pitched roof finished product, then processing of the second long pitched roof is automatically performed on the material, and waste of the material is avoided.
And if the parameters of the second long pitched roof finished product cannot be processed, temporarily discarding the material, and waiting for the next processing and utilization of the long pitched roof with smaller size.
In some embodiments, a minimum scrap size is set in the NC machine control system, and scrap recovery is performed once the dimensional parameter of the finished long pitched roof workpiece is detected to be smaller than the minimum scrap size.
Specifically, when some machining materials of the inclined top are damaged and corresponding long inclined tops cannot be machined, all parameters of finished long inclined tops in a numerical control machine control system generally need to be compared, so that great time waste is caused, the scheme designs a minimum scrapping size in the numerical control machine control system, namely, the minimum scrapping size cannot be machined and guided into the machining of the minimum long inclined top in the numerical control machine control system, once the machining materials 30 of the long inclined top are damaged, the minimum scrapping size is compared at the first time, and once the size is determined to be smaller than the minimum scrapping size, the machining materials 30 of the long inclined top are scrapped, comparison with other parameters of finished products of the long inclined top is not needed, so that time is greatly saved, and meanwhile, the running load of the control system is reduced.
In some embodiments, the processing sequence in step 05 is from left to right, top to bottom.
In some embodiments, the step 05 comprises:
step 51, leading in long pitched roof finished product parameters in a control system of the numerical control machine tool, and controlling the numerical control machine tool to process the upper end surface of each long pitched roof processing material 30 on the jig locking plate 10 from an initial processing station according to the long pitched roof finished product parameters by the control system;
step 52, after the upper end surfaces of all the long pitched roof processing materials 30 on the jig lock plate 10 are completely processed, turning the long pitched roof processing materials 30 for 180 degrees, enabling the processed shape of the upper end surface to be matched with the clearance groove 20 on the jig lock plate 10, and fixing the long pitched roof processing materials 30 again;
and step 53, processing the lower end face of the long pitched roof processing material 30 through the numerical control machine again.
In some embodiments, the numerical control machine tool is further provided with an alarm device for reminding when the machining is completed.
Specifically, this scheme has still designed alarm device, and because the process time of a circulation is longer, the technical staff need not to look at numerical control machine tool side always, so designed alarm device, in case numerical control machine tool machining accomplishes, send out the police dispatch newspaper through this alarm device, remind the technical staff, the human cost that significantly reduces.
In conclusion, the invention adopts the design, so that a plurality of long inclined jacks can be processed at one time, the processing period at one time is prolonged, one technician can simultaneously operate a plurality of devices, and the production efficiency is greatly improved.
The above examples only show two embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (7)
1. A method of simultaneously machining a plurality of long pitched roofs, comprising:
providing a numerical control machine tool, a jig locking plate matched with the numerical control machine tool, a plurality of long inclined top processing materials and a fixing bolt; the jig locking plate is provided with a plurality of first threaded holes and a clearance groove arranged along the width direction of the jig locking plate, and each long pitched roof processing material is provided with at least two second threaded holes matched with the first threaded holes on the jig locking plate;
step 01, fixedly installing the jig locking plate on a numerical control machine tool, and positioning the jig locking plate;
step 02, fixedly mounting a plurality of long inclined top processing materials on a jig locking plate through a first threaded hole, a second threaded hole and a fixing bolt;
step 03, generating an XYZ three-axis coordinate system in a numerical control machine tool control system, introducing parameters of a jig locking plate, a long pitched roof machining material and a fixing bolt into the control system, and generating a three-dimensional jig locking plate, a long pitched roof machining material and a fixing bolt in the XYZ three-axis coordinate system;
step 04, assembling the three-dimensional jig locking plate, the long pitched roof processing material and the fixing bolt generated in the numerical control machine tool control system according to the position relation in the step 02, and moving the assembled three-dimensional jig locking plate, the long pitched roof processing material and the fixing bolt to an initial processing position;
and step 05, importing long pitched roof finished product parameters into a control system of the numerical control machine tool, and controlling the numerical control machine tool to sequentially process each long pitched roof processing material on the jig locking plate from an initial processing station according to the long pitched roof finished product parameters by the control system.
2. The method as claimed in claim 1, wherein a plurality of parameters of the finished product of the long pitched roof can be introduced in step 05.
3. The machining method for simultaneous machining of multiple long pitched roofs according to claim 2, further comprising:
step 06, when the machining damage of the long pitched roof machining material is detected, matching the dimension of the long pitched roof machining material after the machining damage with the parameters of other long pitched roof finished products in the numerical control machine tool control system, if the matching is successful, entering step 07, and if the matching is failed, scrapping and recycling;
and step 07, processing according to the matched parameters of the long pitched roof finished product.
4. The machining method for simultaneously machining the multiple long pitched roofs according to claim 3, wherein a minimum scrap size is set in a numerical control machine control system, and scrap recovery is performed once the dimensional parameter of the finished machined material of the long pitched roofs is detected to be smaller than the minimum scrap size.
5. The machining method for simultaneously machining a plurality of long pitched roofs according to claim 1, wherein the machining sequence in step 05 is from left to right and from top to bottom.
6. The method of claim 1, wherein the step 05 comprises:
step 51, leading in long pitched roof finished product parameters in a control system of the numerical control machine tool, and controlling the numerical control machine tool to process the upper end surface of each long pitched roof processing material on the jig locking plate from an initial processing station according to the long pitched roof finished product parameters by the control system;
step 52, after the upper end surfaces of all the long pitched roof processing materials on the jig lock plate are completely processed, turning the long pitched roof processing materials for 180 degrees, enabling the processed shape of the upper end surface to be matched with the clearance groove on the jig lock plate, and fixing the long pitched roof processing materials again;
and step 53, processing the lower end face of the long pitched roof processing material by the numerical control machine again.
7. The machining method for simultaneously machining the plurality of the long pitched roofs according to claim 1, wherein an alarm device for reminding when machining is completed is further arranged on the numerical control machine tool.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911233462.7A CN110900245A (en) | 2019-12-05 | 2019-12-05 | Processing method for simultaneously processing multiple long inclined roofs |
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| CN201911233462.7A CN110900245A (en) | 2019-12-05 | 2019-12-05 | Processing method for simultaneously processing multiple long inclined roofs |
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| CN110900245A true CN110900245A (en) | 2020-03-24 |
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Application publication date: 20200324 |