Vertical drilling equipment for machining ball valve flange
Technical Field
The invention relates to the field related to ball valve machining, in particular to vertical drilling equipment for machining a ball valve flange.
Background
The ball valve, the opening and closing piece (spheroid) is driven by the valve rod, and the valve of rotary motion is made around the ball valve axis, also can be used to fluidic regulation and control, wherein have very strong shearing force between its V type ball core of hard seal V type ball valve and the metal disk seat of build-up welding carbide, the medium that is particularly useful for containing fibre, small solid particle etc. both sides all need install flange when the ball valve is processed, and the flange also need process before the utilization, need to beat the connecting hole on the flange and then need use dedicated drilling equipment.
When drilling equipment adds man-hour to the flange, because the connecting hole top all can have the burr after the drilling, after handling the burr, manual or semi-automatic getting rid of the burr of adopting more of manual work, lead to automatic effect low, the cost of labor increases, wastes time and energy.
Disclosure of Invention
Therefore, in order to solve the above-mentioned disadvantages, the present invention provides a vertical drilling apparatus for processing a ball valve flange.
The invention is realized in such a way that vertical drilling equipment for processing a ball valve flange is constructed, the vertical drilling equipment comprises a support, a bottom plate, a subsequent processing device, a controller, a power cord, a first motor, a sliding part, a convex plate, a second motor, a drill rod, a guide rod, a first screw rod, a side plate, an electric push rod and a push plate, wherein the bottom plate is fixed at the front end of the bottom of the support, the controller is bonded at the middle part of the right side of the support, the power cord is arranged at the lower end of the right side of the support, the first motor is fixed at the middle part of the top end of the support, the sliding part is arranged at the upper end of the front end surface of the support, the convex plate is welded and fixed at the lower end of the front end surface of the sliding part, the second motor is vertically fixed at the middle part of the top end of the convex plate, an output shaft at the bottom of the, be provided with first lead screw between the guide arm to first lead screw external diameter surface upper end and slider interlock mutually, first lead screw top is fixed mutually with first motor bottom output shaft, the bottom plate left side closely laminates and has the side board, side board top left end meets with electric putter, electric putter right side push rod is fixed mutually with the push pedal, power cord, first motor, second motor and electric putter all are connected with the controller electricity, the bottom plate right side meets with follow-up processing apparatus, follow-up processing apparatus includes base plate, burring mechanism, suction mechanism and extraction mechanism, the base plate left side is fixed with the bottom plate, burring mechanism is installed to base plate top left end, base plate top middle part is provided with suction mechanism, suction mechanism right side is being in turn extraction mechanism.
Preferably, the deburring mechanism includes branch, second lead screw, sliding block, L type roof, third motor and scraper blade, both ends are fixed mutually around the branch bottom is passed through fixing base and base plate, the middle part is the second lead screw in the branch, branch and second lead screw all run through the sliding block and imbed to bottom in the L type roof to the second lead screw is interlock mutually with middle part in the sliding block, L type roof top middle part is fixed with the third motor through the bolt, the third motor is connected with the controller electricity, third motor bottom output shaft runs through L type roof and fixes mutually with second lead screw top, the inboard left end embedding of sliding block has the scraper blade.
Preferably, the suction mechanism comprises a shell, an outlet, an air duct, a separation net and an inlet window, the outlet is formed in the right end in the shell, the bottom of the shell is placed in the middle of the top end of the base plate, the left end in the outlet is communicated with the air duct, the air duct is formed in the middle in the shell, the separation net is embedded in the middle in the air duct, the inlet window is embedded in the left end in the air duct, and the inlet window is communicated with the outlet.
Preferably, the extraction mechanism includes support, fan, air intake, air exit, air-supply line, connecting pipe and strains a section of thick bamboo, the support bottom is fixed at base plate top right-hand member, support top left end vertical fixation has the fan, fan bottom right front end is provided with the air intake, the air intake back meets with the air exit, the right-hand member embedding has the air-supply line in the air intake to the air-supply line right side closely inserts to the export in, the air exit right side meets with the connecting pipe, and the connecting pipe tail end inserts to straining a section of thick bamboo top, the fan is connected with the controller electricity.
Preferably, it includes barrel, side piece, ring, attaching plate, stay cord, transom, pulling mechanism and stretch cord to strain a section of thick bamboo, the protrusion of barrel left side upper end has the side piece to side piece embedding is to support right side upper end, the ring is installed to the upper end in the barrel to both ends meet with the barrel through the stretch cord about the ring top, upper end and connecting pipe in the barrel meet, both ends vertical fixation has attaching plate about the ring bottom, ring bottom front end meets through the stay cord and the pulling mechanism of arranging the barrel bottom in, the embedding of barrel back lower extreme has the transom.
Preferably, the pulling mechanism comprises a ring body, a cover plate, a clamping seat and a rotating cylinder, the top of the ring body is hermetically fixed with the bottom of the cylinder body, the cover plate is embedded in the middle of the ring body, the left side of the cover plate is rotatably connected with the left end of the ring body, the clamping seat is fixed at the front end of the top of the cover plate and is connected with the tail end of the pull rope, the right side of the ring body is fixed with the rotating cylinder, and an output shaft on the left side of the rotating cylinder penetrates through the ring body.
Preferably, the blade is inclined at an angle of 40 degrees and the blade bottom is pointed.
Preferably, the right end in the air duct is tapered, and the inside of the air duct is a smooth surface.
Preferably, a layer of sealing silica gel layer is bonded in the joints of the two ends of the air inlet pipe and the connecting pipe, and the thickness of the sealing silica gel layer is 2 cm.
Preferably, the attaching plate is arc-shaped, and the bottom of the attaching plate is attached to the inner wall of the cylinder body.
Preferably, the scraper is made of tungsten steel.
Preferably, the attaching plate is made of PP plastic.
The invention has the following advantages: the invention provides a vertical drilling device for processing a ball valve flange, which is improved by the following steps compared with the same type of device:
the method has the advantages that: according to the vertical drilling equipment for machining the ball valve flange, the subsequent processing device is arranged at the right end of the bottom plate, so that burrs on the machined flange can be automatically removed, impurities and the burrs can be extracted and collected in the removing process, dust is prevented from being raised, manual cleaning is inconvenient, the automation effect is effectively improved, and manual operation steps are reduced.
The method has the advantages that: according to the vertical drilling equipment for machining the ball valve flange, the deburring mechanism is installed in the subsequent processing device, the height of the scraper in the deburring mechanism can be adjusted under the action of the independent motor control screw rod, so that the vertical drilling equipment is suitable for deburring of flanges with different specifications and sizes, and is high in applicability and convenient and fast to adjust.
The method has the advantages that: according to the vertical drilling equipment for machining the ball valve flange, the suction mechanism is arranged in the middle of the top end of the base plate and acts on the head end position where impurities and burrs are sucked, the inner air duct is designed in a gradually reducing mode, the efficient extraction efficiency of the rear-end extraction mechanism is effectively improved, and the impurities are quickly and stably sucked and then discharged to the next position.
The advantages are that: according to the vertical drilling equipment for machining the ball valve flange, the filter cylinder is arranged in the extraction mechanism, impurities such as dust and the like can be collected in the filter cylinder, the side block at the upper end of the left side of the filter cylinder can slide at the upper end of the right side of the support, the position of the filter cylinder can be conveniently adjusted, so that the obstruction to external machining equipment is reduced, and the filter cylinder is adjusted to a proper angle for manual cleaning of the interior of the filter cylinder during cleaning.
The advantages are that: according to the vertical drilling equipment for processing the ball valve flange, the pulling mechanism is arranged at the lower end in the filter cylinder, when the filter cylinder is cleaned, the cover plate is rotated by the movement of the air cylinder in the pulling mechanism, the cover plate can pull the ring at the top through the pull rope, so that the attachment plates at the left end and the right end of the bottom of the ring scrape impurities attached to the upper end of the inner wall of the cylinder body, and the problem that the inner wall of the cylinder body is high in position and inconvenient to clean manually is solved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a post-processing apparatus according to the present invention;
FIG. 3 is a schematic structural view of a deburring mechanism of the present invention;
FIG. 4 is a schematic view of the internal structure of the inhalation mechanism of the present invention;
FIG. 5 is a schematic view of the extraction mechanism of the present invention;
FIG. 6 is a schematic view of the internal structure of the filter cartridge of the present invention;
fig. 7 is a schematic view of the pulling mechanism of the present invention.
Wherein: a support column-1, a bottom plate-2, a post-processing device-3, a controller-4, a power line-5, a first motor-6, a sliding part-7, a convex plate-8, a second motor-9, a drill rod-10, a guide rod-11, a first screw rod-12, a side plate-13, an electric push rod-14, a push plate-15, a base plate-31, a deburring mechanism-32, an suction mechanism-33, an extraction mechanism-34, a support rod-321, a second screw rod-322, a slide block-323, an L-shaped top plate-324, a third motor-325, a scraper-326, a shell-331, an outlet-332, an air duct-333, a separation net-334, an inlet window-335, a support-341, a fan-342, an air inlet-343, a power supply line-343, a, Air outlet-344, air inlet pipe-345, connecting pipe-346, filter cartridge-347, cylinder-3471, side block-3472, ring-3473, joint plate-3474, pull rope-3475, ventilation window-3476, pulling mechanism-3477, elastic rope-3478, ring-34771, cover plate-34772, clamping seat-34773, and rotary cylinder-34774.
Detailed Description
The present invention will be described in detail below with reference to fig. 1 to 7, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The invention provides a vertical drilling device for processing a ball valve flange, which comprises a support 1, a bottom plate 2, a subsequent processing device 3, a controller 4, a power cord 5, a first motor 6, a sliding part 7, a convex plate 8, a second motor 9, a drill stem 10, a guide rod 11, a first screw rod 12, a side plate 13, an electric push rod 14 and a push plate 15, wherein the bottom plate 2 is fixed at the front end of the bottom of the support 1, the controller 4 is bonded at the middle part of the right side of the support 1, the power cord 5 is arranged at the lower end of the right side of the support 1, the first motor 6 is fixed at the middle part of the top end of the support 1, the sliding part 7 is arranged at the upper end of the front end surface of the support 1, the convex plate 8 is welded and fixed at the lower end of the front end surface of the sliding part 7, the second motor 9 is vertically fixed at the middle part of the top end of the convex plate, the guide rods penetrate through the left end and the right end in the sliding part 7 to be fixed with the upper end of the inner side of the support 1, a first screw rod 12 is arranged between the guide rods 11, the upper end of the outer diameter surface of the first screw rod 12 is meshed with the sliding part 7, the top of the first screw rod 12 is fixed with an output shaft at the bottom of a first motor 6, a side plate 13 is tightly attached to the left side of the bottom plate 2, the left end of the top of the side plate 13 is connected with an electric push rod 14, the right push rod of the electric push rod 14 is fixed with a push plate 15, a power cord 5, the first motor 6, a second motor 9 and the electric push rod 14 are all electrically connected with a controller 4, the right side of the bottom plate 2 is connected with a subsequent processing device 3, the subsequent processing device 3 comprises a base plate 31, a deburring mechanism 32, a suction mechanism 33 and an extraction mechanism 34, the left side of the base plate, the right side of the intake mechanism 33 is next to the extraction mechanism 34.
Further, the deburring mechanism 32 includes a support 321, a second screw 322, a sliding block 323, an L-shaped top plate 324, a third motor 325 and a scraper 326, the bottom of the supporting rod 321 is fixed with the front end and the rear end of the base plate 31 through a fixed seat, the middle part in the supporting rod 321 is provided with a second screw rod 322, the supporting rod 321 and the second screw rod 322 are embedded into the bottom of the L-shaped top plate 324 through the sliding block 323, and the second screw rod 322 is engaged with the inner middle part of the sliding block 323, the screw rod can rotate under the control of the motor to achieve the sliding of the sliding block 323, the middle part of the top end of the L-shaped top plate 324 is fixed with a third motor 325 through a bolt, the third motor 325 is electrically connected with the controller 4, an output shaft at the bottom of the third motor 325 penetrates through the L-shaped top plate and is fixed with the top of the second screw rod 322, and a scraper 326 is embedded in the left end of the inner side of the sliding block 323 and is used for deburring of the passing flange.
Further, the suction mechanism 33 includes a housing 331, an outlet 332, an air duct 333, a partition screen 334, and an inlet window 335, the outlet 332 is disposed at the right end in the housing 331, the bottom of the housing 331 is disposed at the middle of the top end of the substrate 31, the left end in the outlet 332 is communicated with the air duct 333, the air duct 333 is disposed at the middle in the housing 331, the partition screen 334 is embedded in the middle in the air duct 333 to block the sucked larger impurities conveniently, so as to prevent the air duct 333 from being blocked, the inlet window 335 is embedded in the left end in the air duct 333, and the inlet window 335 is communicated with the outlet 332.
Further, the drawing mechanism 34 includes a bracket 341, a blower 342, an air inlet 343, an air outlet 344, an air inlet pipe 345, a connecting pipe 346 and a filter cartridge 347, the bottom of the bracket 341 is fixed at the right end of the top of the base plate 31, the blower 342 is vertically fixed at the left end of the top of the bracket 341, the air inlet 343 is arranged at the right front end of the bottom of the blower 342, the back of the air inlet 343 is connected with the air outlet 344, the air inlet 343 is embedded with the air inlet 345 at the right end, the right side of the air inlet 345 is tightly inserted into the outlet 332, the right side of the air outlet 344 is connected with the connecting pipe 346, the tail end of the connecting pipe 346 is connected to the top of the filter.
Further, the filter cartridge 347 includes a cylinder 3471, a side block 3472, a ring 3473, a joint plate 3474, a pulling rope 3475, a ventilation window 3476, a pulling mechanism 3477 and a bungee cord 3478, the side block 3472 protrudes from the upper end of the left side of the cylinder 3471, the side block 3472 is embedded into the upper end of the right side of the bracket 341, the ring 3473 is installed at the upper end of the cylinder 3471, the left and right ends of the top of the ring 3473 are connected with the cylinder 3471 through the bungee cord 3478, the bungee cord 3478 facilitates the stable return of the ring 3473 after the movement, the upper end of the cylinder 3471 is connected with the connecting pipe 346, the joint plate 3474 is vertically fixed at the left and right ends of the bottom of the ring 3473, the front end of the bottom of the ring 3473 is connected with the pulling mechanism 3477 disposed at the bottom of the cylinder 3471 through the pulling rope 3475, and the ventilation window 3476.
Further, the pulling mechanism 3477 comprises a ring body 34771, a cover plate 34772, a clamping seat 34773 and a rotating cylinder 34774, the top of the ring body 34771 is fixed with the bottom of the cylinder 3471 in a sealing manner, the cover plate 34772 is embedded in the middle of the ring body 34771, the left side of the cover plate 34772 is rotatably connected with the left end of the ring body 34771, the cover plate 34772 has a sealing function and a pull-down function on the ring 3473, the clamping seat 34773 is fixed at the front end of the top of the cover plate 34772, the clamping seat 34773 is connected with the tail end of the pull rope 3475, the right side of the ring body 34771 is fixed with the rotating cylinder 34774, and the output shaft at the left side of the rotating cylinder 34774 penetrates through the.
Furthermore, the inclination angle of the scraper 326 is 40 degrees, and the bottom of the scraper 326 is in a pointed shape, so that the deburring effect is good, and the efficiency is high.
Furthermore, the right end in the air duct 333 is tapered, and the inside of the air duct 333 is a smooth surface, so that impurities are not easily contaminated, and the cleaning is convenient.
Furthermore, a layer of sealing silica gel layer is bonded in the joints of the two ends of the air inlet pipe 345 and the connecting pipe 346, and the thickness of the sealing silica gel layer is 2cm, so that leakage is prevented during operation.
Furthermore, the fitting plate 3474 is arc-shaped, and the bottom of the fitting plate 3474 fits the inner wall of the cylinder 3471, so that the inner wall of the cylinder 3471 can be scraped efficiently.
Further, the scraper 326 is made of tungsten steel, so that the strength is high and the durability is strong.
Furthermore, the fitting plate 3474 is made of PP plastic, so that the cost is low and the stability is high.
Example two
According to the vertical drilling equipment for processing the ball valve flange, the base plate 31, the bottom plate 2 and the side plate 13 are in the same plane through improvement, the tops of the base plate, the bottom plate 2 and the side plate 13 are smooth surfaces, the movement during flange processing is effectively facilitated, the deviation is not easy to generate in the pushing process, and the movement is stable; the front end and the rear end of the scraper 326 are embedded into the inner side of the sliding block 323 and are fixed through the buckles, so that the subsequent scraper 326 can be conveniently replaced, and the angle of the scraper 326 can be adjusted; the outer diameter of the elastic cord 3478 is 3cm, and the maximum stretching length of the elastic cord 3478 is one third of the height of the cylinder 3471, which effectively makes the ring 3473 stably reset after being pulled down.
The invention provides vertical drilling equipment for processing a ball valve flange through improvement, and the working principle is as follows;
firstly, when the equipment needs to be used, the equipment is firstly placed at a position where the equipment needs to work, the position needs to be horizontal, then a power line 5 is connected to an external power supply, the required electric energy can be provided for the equipment to work, then the equipment can be controlled through a button on a controller 4, then a flange needing to be processed is installed into a clamp and then placed at the top of a bottom plate 2, and then the processing can be started;
secondly, starting the first motor 6 to work, enabling an output shaft at the bottom of the first motor 6 to enable a first screw rod 12 at the bottom to rotate, then enabling the first screw rod 12 to drive the sliding piece 7 to move downwards, starting the second motor 9 to work after moving downwards, and enabling the drill rod 10 at the bottom to drill a flange;
thirdly, after drilling is finished, the electric push rod 14 is started to work, so that the push plate 15 at the right end pushes the flange, before the flange is pushed to the subsequent processing device 3, the deburring mechanism 32 in the device needs to be adjusted, the third motor 325 is started to work, when the third motor 325 works, the second lead screw 322 at the bottom is driven to move, then the height of the sliding block 323 is adjusted, so that the height of the scraper 326 is adjusted, when the position is adjusted to be suitable, the electric push rod 14 pushes the flange to the bottom of the deburring mechanism 32, and the scraper 326 can remove burrs on the flange;
fourthly, after the burr removal is finished, the fan 342 in the extraction mechanism 34 is started to work, the fan 342 enters the suction mechanism 33 through the air inlet pipe 345, impurities can enter the internal air channel 333 from the inlet window 335, and then are extracted to the air outlet 344 through the fan 342 to be discharged into the filter cylinder 347 through the connecting pipe 346, and then the impurities can be stored in the filter cylinder;
fifthly, when dust in the interior of the filter cartridge 347 needs to be removed, when dust at the upper end of the inner wall of the filter cartridge 347 is removed, the rotating air cylinder 34774 is connected to external pneumatic equipment, then the rotating air cylinder 34774 can rotate to enable the cover plate 34772 to be folded, the elastic rope 3478 is driven to be pulled down through the clamping seat 34773 when the cover plate 34772 is folded, then the ring 3473 can be pulled down, then the adhering plates 3474 at the left end and the right end of the bottom of the ring 3473 can be pulled down when the adhering plates 3474 at the left end and the right end of the bottom of the ring 3473 move down, and the interior can be cleaned manually.
According to the vertical drilling equipment for machining the ball valve flange, the subsequent processing device 3 is arranged at the right end of the bottom plate 2, so that burrs on the machined flange can be automatically removed by the device, impurities and the burrs can be extracted and collected in the removing process, dust is prevented from being raised, manual cleaning is inconvenient, the automation effect is effectively improved, and the steps of manual operation are reduced; the deburring mechanism 32 is installed in the subsequent processing device 3, the height of the scraper 326 in the deburring mechanism 32 can be adjusted under the action of the independent motor control screw rod, so that the deburring mechanism is suitable for deburring of flanges with different specifications and sizes, the applicability is strong, and the adjustment is convenient and fast; the middle part of the top end of the substrate 31 is provided with a suction mechanism 33 which acts on the head end position of the sucked impurities and burrs, the inner air channel adopts a gradually-reduced design, the efficient extraction efficiency of the rear-end extraction mechanism 34 is effectively improved, and the impurities are quickly and stably sucked and then discharged to the next position; the filter cartridge is arranged in the extraction mechanism 34, impurities such as dust and the like can be collected in the filter cartridge 347, and the side block 3472 at the upper end of the left side of the filter cartridge 347 can slide on the upper end of the right side of the bracket 341, so that the position of the filter cartridge 347 is convenient to adjust, the obstruction to external processing equipment is reduced, and the filter cartridge 347 is adjusted to a proper angle for manual cleaning of the interior of the filter cartridge 347 during cleaning; the lower extreme installs pulling mechanism 3477 in straining a section of thick bamboo 347, and when straining a section of thick bamboo 347 and clearing up, the cylinder motion in the pulling mechanism 3477 makes apron 34772 rotate, and apron 34772 can be through the stay cord 3475 to the ring 3473 pulling at top, realizes that the laminating board at ring 3473 bottom left and right ends scrapes the adnexed impurity of barrel 3471 inner wall upper end, avoids the higher artifical inconvenient problem of clearing up in barrel 3471 inner wall position.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described, and the standard parts used in the present invention are all available on the market, the special-shaped parts can be customized according to the description and the accompanying drawings, the specific connection mode of each part adopts the conventional means of bolt and rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described herein.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.