CN110899486A - Rod body bending equipment of stabilizer bar processing production line - Google Patents
Rod body bending equipment of stabilizer bar processing production line Download PDFInfo
- Publication number
- CN110899486A CN110899486A CN201911202134.0A CN201911202134A CN110899486A CN 110899486 A CN110899486 A CN 110899486A CN 201911202134 A CN201911202134 A CN 201911202134A CN 110899486 A CN110899486 A CN 110899486A
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- Prior art keywords
- rod body
- bending
- stabilizer bar
- guide
- centering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a rod body bending device of a stabilizer bar processing production line, which comprises a base, wherein a vertical mounting plate is erected on the base, two fixed blocks which are arranged at intervals are installed on a front mounting panel of the vertical mounting plate, a rod body fixed die for supporting a rod body is installed on each fixed block, a movable lifting and pressing mechanism corresponding to each fixed block is erected above each rod body fixed die, an end head bending die is installed on the outer side of each fixed block, movable end head centering and leveling mechanisms are installed on two sides of each end head bending die respectively, a movable forming die is installed below each end head centering and leveling mechanism, and a bending power wheel driven by a bending oil cylinder is installed on each end head centering and leveling mechanism. The device for fixing the rod body is reasonable in structural design, integrates a device for fixing the rod body, a die for bending the end head and a forming die for forming the upper radian of the bending section into a whole, only needs to be clamped and positioned once, and is suitable for processing the stabilizer bars with different lengths and different bending shapes.
Description
Technical Field
The invention relates to the field of stabilizer bar production and processing, and mainly relates to rod body bending equipment of a stabilizer bar processing production line.
Background
With the development of mechanical automation, the stabilizer bar is bent from the traditional bending of one end to the current bending of two ends simultaneously when being bent, thereby reducing the working procedure and the labor intensity and ensuring the bending quality, but the current bending structure of two ends is simpler, after a positioning device with a rod body placed in the middle is clamped, the rod body is bent through a horizontal power wheel and a bending power wheel at two side corners, and only can be bent aiming at the single arc transition right-angle bending, but because of the variety of the stabilizer bar, when the radian and the curvature on the bending section after the right-angle bending are bent, the stabilizer bar is also required to be formed by adopting a mold on other bending stations, thereby reducing the automation degree of the stabilizer bar, and because of the multiple positioning during the bending, the stabilizer bar is difficult to ensure to be positioned at the same corresponding central position for multiple times, thereby influencing the product quality after the bending, when products with different lengths are formed, the corresponding bending die, the horizontal power wheel, the bending power wheel, the radian forming die in the later stage and the control of the products need to be adjusted, the adjustment operation is troublesome, the labor intensity of workers is high, time and labor are wasted, and therefore a bending device needs to be designed, and the requirements of one-step bending forming of various radians, quick adjustment and positioning of rod bodies with different lengths and convenient die replacement can be met.
Disclosure of Invention
The invention aims to make up the defects of the prior art, and provides rod body bending equipment of a stabilizer bar processing production line.
The invention is realized by the following technical scheme:
the utility model provides a stabilizer bar processing lines's body of rod equipment of bending, including the base, its characterized in that: the base is erected with a vertical mounting plate, a first slide seat which is arranged at two intervals and is adjustable in position is installed on a front mounting panel of the vertical mounting plate, fixed blocks are respectively arranged on the first slide seat, a rod fixed die for supporting a rod body is installed on the upper end face of the fixed block, a movable lifting and pressing mechanism corresponding to the rod fixed die is erected directly above the rod fixed die, an end bending die is installed on the outer side of the fixed block respectively, movable end centering and leveling mechanisms are installed on two sides of the end bending die respectively, a movable slide seat third is installed below the end centering and leveling mechanisms, a movable forming die driven by an oil cylinder is installed on the slide seat third respectively, a slide seat fourth is erected on the end centering and leveling mechanisms, a bending oil cylinder which is obliquely arranged is installed on the slide seat fourth, and a bending power wheel is installed at the extending end of a piston rod of the bending, the inclination angle of the bending oil cylinder ensures that the bending power wheel faces the end bending die.
The front mounting panel of the vertical mounting plate corresponding to the first sliding seat is provided with a first guide rail arranged at an interval, and the rear end face of the first sliding seat is provided with a first guide groove matched with the first guide rail.
The middle part of the rod body fixing die is provided with a groove for clamping the rod body, and a hole for installing and fixing the rod body and the fixing block is arranged in the groove.
Movable lift hold-down mechanism including slide two, vertical mounting panel top is equipped with the guide slot two that the level set up, be equipped with on the slide two with guide slot two cooperation guide rail two, install the hydro-cylinder on the slide two respectively, the piston rod of hydro-cylinder stretches out the end vertically downwards, and stretches out the end and install the guide block respectively, install on the lower terminal surface of guide block and press from both sides tight piece, press from both sides the lower terminal surface of tight piece and install the draw-in groove that is used for the chucking body of rod.
The end bending die is provided with a concave cavity matched with the bending position of the stabilizer bar product in shape, and mounting holes for mounting and fixing are respectively formed in the concave cavity and the lower end part of the end bending die.
The end centering and leveling mechanism comprises two moving seats which move relatively, a centering block I is arranged on the moving seat on one side of the end centering and leveling mechanism, a clamping groove is formed in the centering block I, a centering block II is arranged on the moving seat on the other side of the end centering and leveling mechanism, a clamping jaw is arranged above and below the centering block II, and the clamping jaw is loosened and clamped by a clamping cylinder at the rear of the clamping jaw.
The top of removing the seat be equipped with the vertical mounting panel on the guided way on the direction complex guide block, set up the direction passageway that supplies to remove the seat direction on the vertical mounting panel, guide block and direction passageway direction cooperation, the removal of removing the seat is by the hydro-cylinder synchronous drive at its rear respectively.
The front end face of the forming die is provided with a concave cavity matched with the bending part of the stabilizer bar product in shape, the forming die is installed on the transition guide connecting plate, the third sliding seat is provided with a guide plate for guiding and moving the transition guide connecting plate, and the guide movement of the transition guide connecting plate is driven by an oil cylinder at the rear of the transition guide connecting plate.
The first sliding seat, the second sliding seat, the third sliding seat and the fourth sliding seat are respectively provided with a fixing position for adjusting installation
And the strip-shaped mounting holes are inserted with fixing bolts to fix and position the corresponding sliding seats on the vertical mounting plate.
The principle is as follows: the device for fixing the rod body is positioned in the middle of the vertical mounting plate and is of two interval adjustable structures, the adjustment is guided and moved on the vertical mounting plate through a sliding seat I, the adjustment is carried out through the adjustment of the interval between the sliding seats I, so that the requirements of clamping and positioning of the rod bodies with different lengths are met, the rod body is initially clamped and positioned through a rod body fixing mold, then the centering and leveling mechanism is used for centering the rod body and leveling the end part through the end heads at two sides, so that the end head is in a horizontal state before clamping and positioning, the position of the end head after bending is ensured, the rod body is pressed and positioned through a movable lifting and pressing mechanism after centering and leveling, and then the two ends of the rod body are bent through the bending power wheels obliquely above the two sides, after bending to a certain angle, the forming dies on two sides of the stabilizer bar are driven by the oil cylinder, die extrusion forming is carried out on the bending section, in the whole working process, the rod body only needs to be clamped and positioned once, the processing of different radians on the end and the bending section can be completed, and through the centering and leveling structure, the bending position and the bending direction of the rod body are ensured not to deflect, the product quality is ensured.
The invention has the advantages that:
the device for fixing the rod body is reasonable in structural design, integrates the device for fixing the rod body, the end bending die and the bending section upper radian forming die into a whole, only needs to be clamped and positioned once in the whole working process, can finish machining of different radians on the end and the bending section, is adjustable in position, is suitable for machining requirements of stabilizer bars with different lengths and different bending shapes, is convenient and quick to adjust and replace, and meets the requirements of batch machining production.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged view of a portion of the structure of fig. 1.
Fig. 3 is a partial structure enlarged view of the centering and leveling mechanism on one side.
The specific implementation mode is as follows:
see the drawings.
A rod body bending device of a stabilizer bar processing production line comprises a base 1, wherein the base 1 is erected with an upper frame
There is vertical mounting panel 2, install two intervals on vertical mounting panel 2's the preceding mounting panel and set up and the adjustable slide 3 in position, be equipped with fixed block 4 on the slide 3 respectively, install the body of rod fixed mould 5 that is used for supporting the body of rod on the up end of fixed block 4, but movable lift hold-down mechanism 6 rather than corresponding has erect respectively directly over the body of rod fixed mould 5, end mould 7 of bending is installed respectively to the outside of fixed block 4, the both sides of end mould 7 of bending install mobilizable end centering levelling mechanism 8 respectively, mobilizable slide three 9 is installed to the below of end centering levelling mechanism 8, install cylinder drive's mobilizable forming die 10 on the slide three 9 respectively, the putting of end centering levelling mechanism 8 has erect slide four 11, install the crooked hydro-cylinder 12 of slope setting on slide four 11, and the extending end of a piston rod of the bending oil cylinder 12 is provided with a bending power wheel 13, and the inclination angle of the bending oil cylinder 12 ensures that the bending power wheel 13 faces the end bending die 7.
The front mounting panel of the vertical mounting plate corresponding to the first sliding seat 3 is provided with two first guide rails 15 arranged at intervals, and the rear end face of the first sliding seat 3 is provided with a first guide groove matched with the first guide rails 15.
The middle part of the rod body fixing mold 5 is provided with a groove for clamping the rod body, and a hole for installing and fixing the rod body and the fixing block is arranged in the groove.
Movable lift hold-down mechanism 6 including two slides 16, 2 tops of vertical mounting panel are equipped with two 17 guide slots that the level set up, be equipped with on two 16 slides with two 17 guide rails that cooperate the direction of guide slot two, install hydro-cylinder 19 on two 16 slides respectively, the piston rod of hydro-cylinder stretches out the end vertically downwards, and stretches out the end and install guide block 20 respectively, install on the lower terminal surface of guide block 20 and press from both sides tight piece 21, the draw-in groove that is used for the chucking body of rod is installed to the lower terminal surface that presss from both sides tight piece 21.
The end bending die 7 is provided with a concave cavity matched with the bending position of the stabilizer bar product in shape, and mounting holes for mounting and fixing are respectively formed in the concave cavity and the lower end part of the end bending die.
The end head centering and leveling mechanism 8 comprises two moving seats 22 which move relatively, a centering block I23 is mounted on the moving seat 22 on one side of the end head centering and leveling mechanism, a clamping groove 24 is formed in the centering block I, a centering block II 25 is mounted on the moving seat on the other side of the end head centering and leveling mechanism, a clamping jaw 26 is arranged above and below the centering block II 25, and the clamping jaw 26 is loosened and clamped by a clamping cylinder behind the clamping jaw. The middle parts of the clamping jaws are respectively provided with a shaft sleeve, the shaft sleeves are sleeved on a rotating shaft on the movable seat, and the rear end parts of the clamping jaws are respectively connected with the extending ends of piston rods of the clamping cylinders through connecting rods.
The top of removing seat 22 is equipped with the guide rail on the vertical mounting panel on the guide block of direction complex, set up the direction passageway 14 that supplies to remove the seat direction on the vertical mounting panel 2, the guide block cooperates with the direction passageway direction, the removal of removing seat 22 is by the hydro-cylinder synchronous drive at its rear respectively.
The front end surface of the forming die 10 is provided with a concave cavity matched with the shape of the bending part of the stabilizer bar product,
the forming die 10 is installed on the transition guide connecting plate 25, a guide plate for guiding and moving the transition guide connecting plate is arranged on the third sliding seat 9, and the guiding and moving of the transition guide connecting plate 25 is driven by an oil cylinder 26 behind the transition guide connecting plate.
The first sliding seat 3, the second sliding seat 16, the third sliding seat 9 and the fourth sliding seat 11 are respectively provided with a bar-shaped mounting hole for adjusting the mounting position, and a fixing bolt is inserted into the bar-shaped mounting hole to fix and position the corresponding sliding seat on the vertical mounting plate 2.
The specific process when the structure is used is as follows: firstly, according to the length of a rod body, adjusting the corresponding positions of a first sliding seat, a second sliding seat, a third sliding seat and a fourth sliding seat to meet the requirement of machining the rod body with the corresponding length, clamping the rod body on rod body fixed molds on two fixed blocks, driving a movable seat through oil cylinders on two sides, clamping and positioning one end of the rod body through a clamping groove on the first centering block, centering the other end through a second centering block, driving a clamping jaw to adjust a upsetting head at the end part of the rod body through an air cylinder, leveling one end of the clamping jaw, correspondingly adjusting the other end of the clamping jaw, loosening the clamping jaw through the air cylinder, driving the first two oil cylinders to separate from the second centering block, driving the clamping block to clamp and position the rod body through the oil cylinder, driving a bending power wheel to bend the two ends of the rod body by 90 degrees through a bending oil cylinder on the fourth sliding seat, and withdrawing the bending oil cylinder, the forming die on the third sliding seat is driven to move through the oil cylinder, so that the forming die is closed to the end bending die, end forming is completed, the oil cylinder retracts to drive the third sliding seat to return, the oil cylinder drives the clamping block to loosen, and the whole bending processing process is completed after the rod body is taken out.
Claims (9)
1. The utility model provides a stabilizer bar processing lines's body of rod equipment of bending, including base (1), its characterized in that: the base (1) is erected with a vertical mounting plate (2), a slide (3) with two intervals and adjustable position is installed on a front mounting panel of the vertical mounting plate (2), a fixing block (4) is arranged on the slide (3) respectively, a rod fixing mold (5) used for supporting a rod body is installed on the upper end face of the fixing block (4), a movable lifting and pressing mechanism (6) corresponding to the rod fixing mold (5) is erected directly above the rod fixing mold (5) respectively, an end bending mold (7) is installed on the outer side of the fixing block (4) respectively, movable end centering and leveling mechanisms (8) are installed on two sides of the end bending mold (7) respectively, movable slide bases (9) are installed below the end centering and leveling mechanisms (8), and movable forming molds (10) driven by oil cylinders are installed on the slide bases (9) respectively, put on the shelf of end centering levelling mechanism (8) and be equipped with slide four (11), install crooked hydro-cylinder (12) that the slope set up on slide four (11), crooked power wheel (13) are installed to the piston rod of crooked hydro-cylinder (12) end of stretching out, crooked power wheel (13) are guaranteed towards end mould (14) of bending to the inclination of crooked hydro-cylinder (12).
2. A rod body bending device of a stabilizer bar processing production line according to claim 1, characterized in that: the front mounting panel of the vertical mounting plate corresponding to the first sliding seat (3) is provided with a first guide rail (15) arranged at an interval, and the rear end face of the first sliding seat (3) is provided with a first guide groove matched with the first guide rail (15).
3. A rod body bending device of a stabilizer bar processing production line according to claim 1, characterized in that: the middle part of the rod body fixing mold (5) is provided with a groove for clamping the rod body, and a hole for installing and fixing the rod body and the fixing block is arranged in the groove.
4. A rod body bending device of a stabilizer bar processing production line according to claim 1, characterized in that: movable lift hold-down mechanism (6) including slide two (16), vertical mounting panel (2) top is equipped with guide slot two (17) that the level set up, be equipped with on slide two (16) with guide slot two (17) cooperation two (18) of leading, install hydro-cylinder (19) on slide two (16) respectively, the piston rod of hydro-cylinder stretches out the end vertical downwards, and stretches out the end and install guide block (20) respectively, install on the lower terminal surface of guide block (20) and press from both sides tight piece (21), the draw-in groove that is used for the chucking body of rod is installed to the lower terminal surface that presss from both sides tight piece (21).
5. A rod body bending device of a stabilizer bar processing production line according to claim 1, characterized in that: and a concave cavity matched with the bending part of the stabilizer bar product in shape is arranged on the end bending die (7), and mounting holes for mounting and fixing are respectively formed in the concave cavity and the lower end part of the end bending die.
6. A rod body bending device of a stabilizer bar processing production line according to claim 1, characterized in that: the end centering and leveling mechanism (8) respectively comprises two relatively moving seats (22), a centering block I (23) is installed on the moving seat (22) on one side of the centering block I, a clamping groove (24) is formed in the centering block I, a centering block II (25) is installed on the moving seat on the other side of the centering block II (25), clamping claws (26) are arranged on the upper portion and the lower portion of the centering block II (25), and the clamping claws (26) are loosened and clamped to be driven by clamping cylinders on the rear portions of the clamping claws.
7. A rod body bending device of a stabilizer bar processing production line according to claim 6, characterized in that: the top of removing seat (22) be equipped with the vertical mounting panel on the guided way direction complex guide block, set up on vertical mounting panel (2) and supply to remove guide channel (14) of seat direction, guide block and guide channel direction cooperation, the removal of removing seat (22) is by the hydro-cylinder synchronous drive at its rear respectively.
8. A rod body bending device of a stabilizer bar processing production line according to claim 1, characterized in that: the front end face of the forming die (10) is provided with a concave cavity matched with the bending part shape of the stabilizer bar product, the forming die (10) is installed on the transition guide connecting plate (25), the third sliding seat (9) is provided with a guide plate for guiding and moving the transition guide connecting plate, and the guide movement of the transition guide connecting plate (25) is driven by an oil cylinder (26) at the rear of the transition guide connecting plate.
9. A rod body bending device of a stabilizer bar processing production line according to claim 2, characterized in that: the vertical type mounting plate is characterized in that bar-shaped mounting holes used for adjusting mounting and fixing positions are respectively formed in the first sliding seat (3), the second sliding seat (16), the third sliding seat (9) and the fourth sliding seat (11), and fixing bolts are inserted into the bar-shaped mounting holes to fix and position the corresponding sliding seats on the vertical type mounting plate (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911202134.0A CN110899486A (en) | 2019-11-29 | 2019-11-29 | Rod body bending equipment of stabilizer bar processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911202134.0A CN110899486A (en) | 2019-11-29 | 2019-11-29 | Rod body bending equipment of stabilizer bar processing production line |
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| Publication Number | Publication Date |
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| CN110899486A true CN110899486A (en) | 2020-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911202134.0A Pending CN110899486A (en) | 2019-11-29 | 2019-11-29 | Rod body bending equipment of stabilizer bar processing production line |
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| Country | Link |
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| CN (1) | CN110899486A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112916739A (en) * | 2021-03-18 | 2021-06-08 | 宁波尚润禾汽车配件有限公司 | Automotive suspension stabilizer bar machine-shaping device |
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| US5551271A (en) * | 1993-09-30 | 1996-09-03 | L&H Threaded Rods Corporation | U-bolt bending apparatus |
| CN201371185Y (en) * | 2009-01-16 | 2009-12-30 | 天津市大港汽车配件弹簧厂 | Automatic forming machine for stabilizer bar |
| CN201711398U (en) * | 2010-07-14 | 2011-01-19 | 莱芜环球汽车零部件有限公司 | Rolling-type primary forming machine for stabilizer bar of automobile |
| CN103028673A (en) * | 2011-09-30 | 2013-04-10 | 扬州东升汽车零部件制造有限公司 | New concept vehicle (NCV) 3 commercial vehicle stabilizer bar forming machine |
| CN104259274A (en) * | 2014-08-11 | 2015-01-07 | 方大特钢科技股份有限公司 | Molding equipment of automobile transverse stabilizer bar and molding method thereof |
| CN205362317U (en) * | 2015-12-05 | 2016-07-06 | 天津市顺达汽车零部件有限公司 | Novel stabilizer bar thermoforming device |
| CN205571231U (en) * | 2016-02-02 | 2016-09-14 | 十堰振新杰汽车悬架科技股份有限公司 | Car stabilizer bar heat pressing building machine |
| CN205732691U (en) * | 2016-01-28 | 2016-11-30 | 十堰振新杰汽车悬架科技股份有限公司 | A kind of straight curved flexible adjustable heat pressing forming device of Automotive Stabilizer Bar |
| CN207709605U (en) * | 2017-10-16 | 2018-08-10 | 杨雷刚 | Electrothermal tube former |
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2019
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5400634A (en) * | 1991-07-24 | 1995-03-28 | Steelcase Inc. | Apparatus for forming tubing into curved, unbalanced and non-uniform shapes |
| US5551271A (en) * | 1993-09-30 | 1996-09-03 | L&H Threaded Rods Corporation | U-bolt bending apparatus |
| CN201371185Y (en) * | 2009-01-16 | 2009-12-30 | 天津市大港汽车配件弹簧厂 | Automatic forming machine for stabilizer bar |
| CN201711398U (en) * | 2010-07-14 | 2011-01-19 | 莱芜环球汽车零部件有限公司 | Rolling-type primary forming machine for stabilizer bar of automobile |
| CN103028673A (en) * | 2011-09-30 | 2013-04-10 | 扬州东升汽车零部件制造有限公司 | New concept vehicle (NCV) 3 commercial vehicle stabilizer bar forming machine |
| CN104259274A (en) * | 2014-08-11 | 2015-01-07 | 方大特钢科技股份有限公司 | Molding equipment of automobile transverse stabilizer bar and molding method thereof |
| CN205362317U (en) * | 2015-12-05 | 2016-07-06 | 天津市顺达汽车零部件有限公司 | Novel stabilizer bar thermoforming device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112916739A (en) * | 2021-03-18 | 2021-06-08 | 宁波尚润禾汽车配件有限公司 | Automotive suspension stabilizer bar machine-shaping device |
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Application publication date: 20200324 |