Bolt surface fine treatment system and treatment method thereof
Technical Field
The invention relates to the field of bolt surface treatment, in particular to a bolt surface fine treatment system and a treatment method thereof.
Background
The U-shaped bolt rod is U-shaped, both sides are provided with threads and can be combined with a nut, and the U-shaped bolt is used for fixing pipe state and sheet objects most of the time and is commonly used for fixing water pipes, automobile plate springs, building installation, vehicles, ships and the like.
Need carry out surface treatment to this department after the mantle fiber to the upper end mantle fiber of U type shank of bolt to play rust-resistant effect, traditional surface treatment usually needs personnel to hold the sponge and dip in rust-resistant oil and carry out the fat liquoring processing to the screwed part, but, traditional surface treatment often can meet some problems in operation:
1. due to the fact that the sponge has strong absorption capacity, the oil quantity cannot be controlled in a mode of manually dipping the anti-rust oil, and part of oil possibly slides along the U-shaped bolt rod due to excessive oil dipping quantity in the oiling process, so that oil is wasted and the rod end of the U-shaped bolt rod is polluted; the manual oiling efficiency is low, one end of the U-shaped bolt rod can only be oiled at a single time, and the oiling area cannot be controlled.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the oil quantity cannot be controlled by manually dipping the anti-rust oil due to the strong absorption capacity of the sponge, part of oil possibly slides along the U-shaped bolt rod due to excessive oil dipping quantity in the oiling process, the rod end of the U-shaped bolt rod is polluted while the oil is wasted, the manual oiling efficiency is slow, only one end of the U-shaped bolt rod can be oiled once, the oiled area cannot be controlled, and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a bolt surface processing system that becomes more meticulous, includes bottom plate, U type frame, cylinder, clamping device, drive arrangement and two processing apparatus, the bottom plate on install U type frame, be equipped with clamping device in the U type frame, even have the cylinder between clamping device and the bottom plate, the top of U type frame is equipped with drive arrangement, two processing apparatus are installed to the left and right sides of drive arrangement lower extreme.
Clamping device include centre gripping frame, suppression frame, two setting elements and increase and hinder the piece, the inside of centre gripping frame is equipped with the suppression frame, is connected through two setting elements between suppression frame and the centre gripping frame, the increase hinders the piece is installed to the lower extreme of suppression frame, concrete during operation takes out the suppression frame, puts into the centre gripping frame with single U type shank of bolt, block into the suppression frame again and fix a position its locking through the setting element, the increase hinders the piece and plays the spacing effect of further suppression to the middle part of U type shank of bolt.
The driving device comprises a motor, two rotating shafts and a conveying belt, the two rotating shafts are connected through the conveying belt, the rotating shafts are connected with the upper end of the U-shaped frame through bearings, the upper end of the rotating shaft on the left side of the upper end of the U-shaped frame is connected with an output shaft of the motor, the motor is installed on the U-shaped frame, and the two rotating shafts are driven to rotate in the same direction through the motor under the linkage of the conveying belt during specific work.
The processing device comprises a rotating cylinder, a ring cavity, a rotating top disc, a working groove, two oil coating units and two inlet and outlet mechanisms, wherein the upper end of the rotating cylinder is connected with the lower end of a rotating shaft, the middle part of the rotating cylinder is provided with the working groove, the ring cavity is arranged in the rotating cylinder, the working groove is positioned in the ring cavity, the rotating top disc is arranged at the upper end in the working groove, the two oil coating units are arranged at the left end and the right end in the working groove, the inlet and outlet mechanisms are arranged at the lower ends of the oil coating units, during specific work, a clamped U-shaped bolt rod is driven by an air cylinder to ascend until the head of the U-shaped bolt rod is propped against the rotating top disc, the two thread parts of the U-shaped bolt rod are subjected to surface oil coating through the two oil coating units, the inlet and outlet mechanisms are arranged to control antirust oil to enter an extrusion cavity, the oil is uniformly used and less in amount by, the sleeve type rotary oil smearing enables the oil smearing range of the U-shaped bolt rod to be controlled.
The fat liquoring unit include fixed frame, flexible pipe, oil absorption daub piece, telescopic link, open slot and business turn over groove, fixed frame is installed on the groove inner wall of working, is connected through the telescopic link between the piece is daub to fixed frame inside and oil absorption, fixed frame edge is daub the piece edge with the oil absorption and is connected with flexible pipe, the open slot has been seted up to the lower extreme of flexible pipe, the lower extreme of fixed frame has been seted up and has been advanced out the groove, fixed frame, flexible pipe and oil absorption are daub and form the extrusion.
Business turn over mechanism include stifled chock, reset spring, receive pressure pole and extrusion stem, the middle part that blocks up the piece and pass in and out the groove through sliding fit's mode is connected, it has reset spring even to block up the piece and pass in and out the groove lower extreme, the inner and the laminating of receiving the pole outer end of blocking up the piece receive the pole through sliding fit's mode and be connected with the inner of business turn over groove, install the extrusion stem in the open slot.
When the oil absorption smearing block is pushed to the oil absorption smearing block and absorbed, the driving device drives the rotating cylinder, the oil absorption smearing block which is driven to suck the antirust oil is driven to rotationally smear the threaded part of the U-shaped bolt rod, after the oil is smeared, the U-shaped bolt rod is driven to descend through the air cylinder, the oil absorption smearing block resets and contracts, the blocking block resets and descends, the oil inlet and outlet groove can be formed, certain suction force is achieved while the oil absorption smearing block contracts, the antirust oil is sucked into the extrusion cavity, and the efficiency of the antirust oil injected into the extrusion cavity is accelerated.
Preferably, the clamping frame is connected with the U-shaped frame in a sliding fit mode, the lower end of the positioning piece is connected with the clamping frame in a threaded fit mode, and a handle is arranged at the upper end of the positioning piece.
Preferably, the resistance increasing block is a rubber block with an arc-shaped structure, an air cavity is arranged inside the resistance increasing block, air holes are uniformly formed in the lower end of the resistance increasing block, and the air cavity is communicated with the air holes.
Preferably, the outer side of the annular cavity is blocked with a sealing block, the upper end of the rotating top disc is connected with the rotating cylinder through a bearing, the lower end of the rotating top disc is provided with an annular disc made of rubber, and the annular disc is coated with anti-rust oil.
Preferably, the oil absorption smearing block consists of a plastic plate and a sponge block, the inner side of the plastic plate is connected with the sponge block, and the lower end of the sponge block is of a structure which gradually inclines upwards from outside to inside.
Preferably, the oil absorption smearing block is of an arc-shaped structure, extrusion holes are uniformly formed in the oil absorption smearing block, and sponge heads are attached to the inner ends of the extrusion holes.
Preferably, the inner end face of the plugging block is of a structure which gradually inclines outwards from top to bottom, the outer end of the pressure rod is provided with a roller through a pin shaft, and the roller is tightly attached to the inner end face of the plugging block.
In addition, the invention also provides a processing method of the bolt surface fine processing system, which comprises the following steps:
s1, oil injection: injecting anti-rust oil into the annular cavity;
s2, clamping: taking out the pressing frame, putting a single U-shaped bolt rod into the clamping frame, clamping the pressing frame again, locking and positioning the pressing frame through the positioning piece, and finishing clamping of the U-shaped bolt rod;
s3, driving the clamped U-shaped bolt rod to ascend through the air cylinder until the thread part of the U-shaped bolt rod enters the working groove, and moving the oil absorption smearing block to the outer side after being pressed so that the anti-rust oil in the extrusion cavity is extruded into the oil absorption smearing block;
s4, rust prevention treatment: the two rotating cylinders are driven to rotate by the driving device, so that the oil absorption smearing block which sucks the rust-preventive oil can circularly wipe and smear the thread part of the U-shaped bolt rod.
(III) advantageous effects
1. According to the bolt surface refining treatment system and the treatment method thereof, a double-head oiling mode is adopted, the oiling efficiency is improved, the oil quantity is controlled, so that the oil liquid used in single oiling is uniform and small in quantity, the situations of oil liquid waste and rod end pollution are avoided, and the oiling range of a U-shaped bolt rod is controlled by sleeve-type rotary oiling;
2. according to the bolt surface refining treatment system and the treatment method thereof, the oiling unit can extrude the anti-rust oil in the extrusion cavity into the oil absorption coating block, oil is applied to the thread part through rotary wiping movement, and the sponge head can penetrate into the thread, so that the oiling rate is improved;
3. according to the bolt surface fine treatment system and the treatment method thereof, the oil quantity of the rust preventive oil absorbed by the single oil absorption coating block is controlled by the inlet and outlet mechanism, when the rust preventive oil is absorbed by the oil absorption coating block, the blocking block is pressed to rise to seal and block the inlet and outlet groove, so that new oil is prevented from being injected inwards when oil is absorbed from the extrusion cavity, the oil quantity of the single oil is controlled, and the oil waste is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial cross-sectional view of the present invention;
FIG. 3 is a first cross-sectional view (from above) of the treatment apparatus of the present invention;
FIG. 4 is a second cross-sectional view (from the front to the back) of the treatment apparatus of the present invention;
FIG. 5 is an enlarged view of the invention in section X of FIG. 2;
FIG. 6 is an enlarged view of the Y-direction portion of FIG. 4 in accordance with the present invention;
fig. 7 is a schematic view of the present invention clamping a U-bolt shank.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 7, a bolt surface refining treatment system comprises a bottom plate 1, a U-shaped frame 2, a cylinder 3, a clamping device 4, a driving device 5 and two treatment devices 6, wherein the U-shaped frame 2 is installed on the bottom plate 1, the clamping device 4 is arranged in the U-shaped frame 2, the cylinder 3 is connected between the clamping device 4 and the bottom plate 1, the driving device 5 is arranged above the U-shaped frame 2, and the two treatment devices 6 are installed on the left side and the right side of the lower end of the driving device 5.
Clamping device 4 include centre gripping frame 41, suppress the frame 42, two setting elements 43 and resistance increasing piece 44, the inside of centre gripping frame 41 is equipped with suppresses the frame 42, suppress and be connected through two setting elements 43 between frame 42 and the centre gripping frame 41, resistance increasing piece 44 is installed to the lower extreme of suppressing the frame 42, during concrete work, take out and suppress the frame 42, put into centre gripping frame 41 with a single U type shank of bolt, block into again and suppress frame 42 and through setting element 43 to its locking location, resistance increasing piece 44 plays the spacing effect of further suppression to the middle part of U type shank of bolt.
The driving device 5 comprises a motor 51, two rotating shafts 52 and a conveyor belt 53, the two rotating shafts 52 are connected through the conveyor belt 53, the rotating shafts 52 are connected with the upper end of the U-shaped frame 2 through bearings, the upper end of the rotating shaft 52 positioned on the left side of the upper end of the U-shaped frame 2 is connected with an output shaft of the motor 51, the motor 51 is installed on the U-shaped frame 2, and the two rotating shafts 52 are driven to rotate in the same direction through the motor 51 under the linkage of the conveyor belt 53 during specific work.
The processing device 6 comprises a rotating cylinder 61, an annular cavity 62, a rotating top disc 63, a working groove 64, two oiling units 65 and two in-out mechanisms 66, wherein the upper end of the rotating cylinder 61 is connected with the lower end of the rotating shaft 52, the middle part of the rotating cylinder 61 is provided with the working groove 64, the annular cavity 62 is arranged inside the rotating cylinder 61, the working groove 64 is positioned inside the annular cavity 62, the rotating top disc 63 is arranged at the upper end inside the working groove 64, the two oiling units 65 are arranged at the left end and the right end inside the working groove 64, the in-out mechanisms 66 are arranged at the lower end of the oiling units 65, during specific work, a clamped U-shaped bolt rod is driven by an air cylinder 3 to ascend until the head of the U-shaped bolt rod is propped against the rotating top disc 63, surface oiling is performed on two thread parts of the U-shaped bolt rod through the two oiling units 65, the in-out mechanisms 66 are arranged to control antirust oil to enter an extrusion cavity, the oiling oil amount of a, the conditions of oil waste and pollution to the rod end are avoided, and the sleeve type rotary oil smearing enables the oil smearing range of the U-shaped bolt rod to be controlled.
The oil coating unit 65 comprises a fixed frame 651, a telescopic pipe 652, an oil absorption coating block 653, a telescopic rod 654, an open groove 655 and an inlet and outlet groove 656, wherein the fixed frame 651 is installed on the inner wall of the working groove 64, the inside of the fixed frame 651 is connected with the oil absorption coating block 653 through the telescopic rod 654, the edge of the fixed frame 651 and the edge of the oil absorption coating block 653 are connected with the telescopic pipe 652, the open groove 655 is formed at the lower end of the telescopic pipe 652, the inlet and outlet groove 656 is formed at the lower end of the fixed frame 651, and an extrusion cavity is formed between the fixed frame 651, the telescopic.
The in-out mechanism 66 comprises a blocking block 661, a return spring 662, a pressure receiving rod 663 and an extrusion rod 664, the blocking block 661 is connected with the middle of the in-out groove 656 in a sliding fit manner, the lower ends of the blocking block 661 and the in-out groove 656 are connected with the return spring 662, the inner end of the blocking block 661 is attached to the outer end of the pressure receiving rod 663, the pressure receiving rod 663 is connected with the inner end of the in-out groove 656 in a sliding fit manner, and the extrusion rod 664 is installed in the opening groove 655.
When the oil absorption smearing block 653 is pressed to move outwards after a U-shaped bolt rod enters the working groove 64, the extrusion rod 664 moves synchronously to extrude the pressed rod 663, the blocking block 661 is pressed to rise to block the inlet groove 656, the oil absorption smearing block 653 moves outwards while the anti-rust oil in the extrusion cavity is extruded into the oil absorption smearing block 653 and absorbed, the driving device 5 drives the rotating cylinder 61, so that the oil absorption smearing block 653 which sucks the anti-rust oil is driven to rotationally smear oil on the threaded part of the U-shaped bolt rod, after smearing, the U-shaped bolt rod is driven to descend through the air cylinder 3, the oil absorption smearing block 653 resets and contracts inwards, the blocking block 661 resets and descends, the inlet groove 656 can pass, a certain suction force is achieved while the oil absorption smearing block 653 contracts inwards, so that the oil is sucked into the extrusion cavity, and the efficiency of injecting the anti-rust oil into the extrusion cavity is accelerated.
The clamping frame 41 is connected with the U-shaped frame 2 in a sliding fit mode, the lower end of the positioning piece 43 is connected with the clamping frame 41 in a threaded fit mode, and the upper end of the positioning piece 43 is provided with a handle, so that the rotation of personnel is facilitated.
The resistance increasing block 44 is a rubber block with an arc-shaped structure, an air cavity is arranged inside the resistance increasing block 44, air holes are uniformly formed in the lower end of the resistance increasing block 44, the air cavity and the air holes are communicated, and the function of increasing the attaching degree of the U-shaped bolt rod and giving out air is achieved.
The outside of annular chamber 62 is blockked up and is had sealed piece, can follow this department and pour into antirust oil into the annular chamber 62, rotate the upper end of top dish 63 and pass through the bearing and be connected with a rotation section of thick bamboo 61, avoided rotating a section of thick bamboo 61 and driven the circumstances that rotates top dish 63 pivoted when rotating, the lower extreme that rotates top dish 63 is equipped with the annular dish of rubber material, and scribbles antirust oil on the annular dish, plays the condition of wiping oil to U type shank of bolt top.
The oil absorption smearing block 653 comprises a plastic plate and a sponge block, the hardness of the oil absorption smearing block 653 is increased due to the arrangement of the plastic plate, the inner side of the plastic plate is connected with the sponge block, and the lower end of the sponge block is of a structure which gradually inclines upwards from outside to inside, so that the condition that the lower end of the sponge block is lifted upwards and uncovered when the U-shaped bolt rod ascends is avoided.
The oil absorption smearing block 653 is of an arc-shaped structure, extrusion holes are evenly formed in the oil absorption smearing block 653, so that antirust oil can enter the sponge block conveniently, a sponge head is attached to the inner end of each extrusion hole, and the sponge head can further enter deeper oil coating of the threaded part.
The inner end face of the blocking block 661 is of a structure gradually inclining outwards from top to bottom, so that the difficulty of extrusion is reduced, the outer end of the pressure rod 663 is provided with a roller through a pin shaft, so that the difficulty of extrusion is reduced, and the roller is tightly attached to the inner end face of the blocking block 661.
In addition, the invention also provides a processing method of the bolt surface fine processing system, which comprises the following steps:
s1, oil injection: antirust oil is injected into the annular cavity 62;
s2, clamping: taking out the pressing frame 42, putting a single U-shaped bolt rod into the clamping frame 41, clamping the single U-shaped bolt rod into the pressing frame 42 again, locking and positioning the single U-shaped bolt rod through the positioning piece 43, and finishing clamping the U-shaped bolt rod;
s3, the clamped U-shaped bolt rod is driven by the air cylinder 3 to ascend until the thread part of the U-shaped bolt rod enters the working groove 64, and the oil absorption smearing block 653 is pressed and then moves to the outer side so that the anti-rust oil in the extrusion cavity is squeezed into the oil absorption smearing block 653;
s4, rust prevention treatment: the two rotary cylinders 61 are driven to rotate by the driving device 5, so that the oil absorption smearing block 653 which sucks the rust preventive oil wipes and smears the thread part of the U-shaped bolt rod in a surrounding manner.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.