CN110889579A - MBOM technical state management and control method based on baseline - Google Patents
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Abstract
The invention discloses a baseline-based MBOM (management and control) technical state control method, which comprises the steps of respectively establishing a product basic baseline and a product production baseline in a product data management system, respectively establishing a technical change sheet, a technical temporary change sheet or a process notice sheet according to technical states caused by different reasons of a product, causing a product baseline maintenance flow to issue change data to the product production baseline and a downstream system, and issuing MBOM (management and control) and process regulation data in the product production baseline to the downstream system. The invention manages the products in different state batches through the base line, puts all data related to MBOM and process procedures of the products into the corresponding batch base line, maintains the basic state base line of the products through related technical data, and realizes accurate management and control of the technical state of the related products according to the related data of the production base line updated in the subsequent change process.
Description
Technical Field
The invention relates to the technical field of management and control of the technical state of a product MBOM, in particular to a base line-based MBOM technical state management and control method.
Background
In the implementation process of enterprise technical state management, a product data management system (PDM) is an informationized basis, a product structure data BOM is a management core of informationized construction, is the most important basic data in any management system, and whether the organization format design of the product data management system is reasonable or not directly influences the processing performance of the system, and even has a great influence on the implementation of enterprise informatization.
The bill Of materials (bom) is a technical description file Of the product structure. The BOM shows the structural relationship among products, components and parts, up to raw materials and outsourcing parts, is a tree structure called a product structure tree, and has the BOM form Of manufacturing MBOM (manufacturing Bill Of Material) at the level Of a factory architecture.
The technical state management is widely applied to the engineering management of developed countries in Europe and America, and forms a whole set of mature theories and methods. In 1964, a set of technical state management standards of technical state control, engineering change, deviation and out-of-tolerance, technical state practicalities, technical state management regulations and the like are formed in the United states. In 1998, China releases GJB3206-1998 technical state management standards, which become unified standards for state management of military industry in China, and the subsequent GJB 3206A-2010 technical state management standards specify related contents, so that in the execution process of each enterprise, the technical state change principle needs to be adaptively adjusted according to the technical state management standards strictly, and the aim of accurate management is fulfilled.
Baseline (Baseline): is a snapshot of a product data set at a particular point in time. In the PDM system, a special baseline object is used for managing a product data set, and a management means adopting the baseline is an important means for realizing technical state management and control of a product. In an information system, baselines can reflect the development of data, one baseline can contain any number of BOM parts and related objects, and meanwhile, the baseline can reflect the structure tree form of a product after being created. The baseline is a snapshot of significant changes in the set of system objects, as described in patent nos.: ZL 201610803512.0-BOM management method and device based on multidimensional data snapshot are based on the above thought to realize management, and the patent describes the realization process of multidimensional snapshot and version management of a single component object or BOM structure from design to production, which is convenient for tracking BOM change and analyzing and controlling product process, but the method does not classify and explain the condition of technical state change, and the system realization methods corresponding to different technical state changes should be different.
Disclosure of Invention
The invention mainly aims to provide a baseline-based MBOM technical state management and control method, which aims to solve the technical problems existing in the existing method and realize issuing modes and management flows of MBOM technical states under different change reasons and service scenes.
In order to achieve the above object, the present invention provides a baseline-based MBOM technical state management and control method, including the following steps:
respectively creating a product basic baseline and a product commissioning baseline in a product data management system, and establishing an association relationship between a downstream system and the product commissioning baseline;
after a product production batch is started, a technical change sheet, a technical temporary change sheet or a process notice sheet is respectively created according to technical states caused by different reasons of a product, so that a product base line maintenance process distributes change data to a product production base line and a downstream system, and MBOM and process schedule data in the product production base line are sent to the downstream system.
As a further improvement of the baseline-based MBOM technical state management and control method, creating a product base baseline in the product data management system specifically includes:
and establishing a product basic baseline for each product, and always managing the latest MBOM and process procedure data of the corresponding product by using the established product basic baseline.
As a further improvement of the baseline-based MBOM technical state control method, a product production baseline is created in the product data management system, and the association relationship between the downstream system and the product production baseline is specifically:
and creating a product commissioning baseline based on any historical product commissioning baseline or product base baseline data, and corresponding one production batch in the downstream system to one or more product commissioning baselines in the product data management system.
As a further improvement of the baseline-based MBOM technical state control method, the product production baseline includes data related to the product being produced, specifically including parts, MBOM, material quota, material flow route, process procedure, man-hour quota, technical notification, technical change, process notification, and process change data, the version of the related data is a/B/c.
As a further improvement of the baseline-based MBOM technical state control method, in the technical change process, distribution and circulation processes are initiated by technical change, a technical change list is distributed to a technical center/workshop, the technical change list is converted into a corresponding technical change list, a technical change process and a product baseline maintenance process are initiated, and version upgrading is initiated to drive related data change.
As a further improvement of the baseline-based MBOM technical state control method, in the technical notification process, a technical notification is used for triggering distribution and circulation processes, a technical notice sheet is distributed to a technical center/workshop, a temporary process change sheet is created according to the technical notice sheet, a temporary process change process and a product baseline maintenance process are triggered, and changed data are issued to a product production baseline and a downstream system according to the batch distribution notification condition required in the technical notice sheet executed by the temporary process change sheet.
As a further improvement of the baseline-based MBOM technical state control method, the wholesale notification condition required in the technical notice execution form according to the temporary process change form is specifically:
aiming at parts requiring modification in a technical notice form, in a PDM system, a corresponding temporary modified part MBOM part is newly built, the newly-added temporary modified part MBOM data inherits the corresponding original part MBOM data, the corresponding MBOM and a process procedure of the temporarily-modified part are modified or newly added, then a process temporary modification flow is completed, the temporarily-modified part and corresponding contents are delivered to a product delivery baseline by the process temporary modification flow, and the temporarily-modified part and the corresponding contents are released to a downstream system according to a certain logic.
As a further improvement of the baseline-based MBOM technical state control method, in the technical notification process, the technical notification triggers distribution and circulation processes, the technical notification sheet is distributed to a technical center/workshop, a process notification sheet is created according to the technical notification sheet, the process notification process and a product baseline maintenance process are triggered, and the required change content in the technical notification sheet is executed according to the process notification sheet.
As a further improvement of the baseline-based MBOM technical state management and control method, executing the change content required in the technical notice according to the technical notice comprises modifying parts and adding new parts;
modifying the parts specifically comprises modifying the MBOM corresponding to the parts and the content of the corresponding modification and adjustment of the process procedure according to the description of the process notice;
the newly added parts are specifically to create an MBOM and a process rule corresponding to the new parts in a product data management system, issue the MBOM and the process rule through a corresponding examination and signing process of the MBOM and the process rule and apply for a corresponding material number, then put the newly added parts MBOM and the process rule into a corresponding product production batch base line through a corresponding process of a process notice sheet, and add and issue the MBOM and the process rule of the new parts to a downstream system production batch.
As a further improvement of the baseline-based MBOM technical state management and control method, the product baseline maintenance process specifically includes the following steps:
s1, determining data release in a production base line maintenance link;
s2, if the process is a product baseline maintenance process created by the system according to the change process, the system automatically acquires all non-frozen state baselines where the parts of the previous version of the current change data are located, and automatically puts the new version of the process rules into the corresponding baselines;
s3, if the type of the release baseline is a product release baseline and the baseline state is a released downstream system, new data or new version data released into the baseline are issued to the downstream system;
s4, if the part is borrowed, putting the complete multi-level MBOM and the process schedule data of the borrowed part into corresponding base lines, and processing according to the step S3;
and S5, if the launching of the baseline or the down stream system fails, starting a maintenance process rule to a baseline/down stream system flow task, and assigning the task to a set data maintainer for processing.
The invention has the following beneficial effects:
(1) the base line is divided into a product base line and a wholesale production base line for management, so that the tracking and maintenance of the technical state are facilitated;
(2) the technical states of the product caused by different reasons are classified and distinguished, and different processing mechanisms are developed, so that the technical state characteristics of different stages are managed conveniently;
(3) on the basis of basic attributes, attribute fields and business logics which accord with the business characteristics of the enterprise are defined in a customized mode, and the management and control requirements of the product life cycle of the enterprise are met.
Drawings
FIG. 1 is a flow chart of a baseline-based MBOM state of technology management and control method of the present invention;
FIG. 2 is a diagram of data structure relating to the baseline of production in accordance with the present invention;
FIG. 3 is a flow chart of MBOM-related production data management in the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The main solution of the embodiment of the invention is as follows:
as shown in fig. 1, the present invention manages the products in different state batches through the baseline, puts all data related to the MBOM and the process procedures of the products into the corresponding batch baseline, maintains the basic state baseline of the products through the related technical data, and subsequently updates the relevant data of the production baseline according to the change process, including the following steps:
respectively creating a product basic baseline and a product commissioning baseline in a product data management system, and establishing an association relationship between a downstream system and the product commissioning baseline;
after a product production batch is started, a technical change sheet, a technical temporary change sheet or a process notice sheet is respectively created according to technical states caused by different reasons of a product, so that a product base line maintenance flow distributes change data to a product production base line and a downstream system, and MBOM and process regulation data in the product production base line are issued to the downstream system.
In an optional embodiment of the present invention, the product base baseline is defined as a "product base baseline" in the PDM system by a master responsible for establishing a new product in the PDM system, that is, the product base baseline is established for each product, and the established product base baseline always manages the latest MBOM and process rule data of the corresponding product.
The product commissioning baseline is a product commissioning baseline created by a manager in the PDM system according to the plant product commissioning requirements, and the manager selects which production batch baseline or product base baseline to create the baseline based on, and can select which types of data in the replicated baseline, and the system automatically copies all the contents in the "selected source baseline" to the new baseline.
As shown in fig. 2, the product commissioning baseline includes data related to the product being commissioned, and specifically includes: parts, MBOM, material quota, material flow path, process rules, man-hour quota, technical notice, technical change, process notice, process change, etc., the version of the relevant data may be a/B/c, the version of the small version may be 1/2/3, and the versions of different data objects may correspond to the object versions of other different data, as shown in fig. 3.
When a product commissioning baseline is created, the source baseline, the figure number and the WBS attributes cannot be null, and the attribute values of the commissioning baseline are shown in table 1.
TABLE 1 Productivity Baseline Attribute Table
In the invention, the content of a product production baseline can be derived from any historical product production baseline or product basic baseline data, and one production batch in a downstream System (SAP) corresponds to one or more product production baselines in a product data management system, namely the SAP supports MBOM and process rule data with multiple versions in one batch.
According to the production requirements, a supervisor adds data information needing to be produced to a production base line, the content is issued to SAP through the base line for issuing production tasks, and the inspection rule from MBOM to SAP is as follows:
1) if the WBS attribute of the baseline object is null, an error is reported, "WBS number of baseline is null, data cannot be published! ";
2) if the baseline does not contain the part object, the error is reported, namely 'no part object exists, and the part object cannot be issued to SAP';
3) if the part in the baseline is not a Manufacturing view (Manufacturing), an error is reported as "not Manufacturing view";
4) if the parts in the baseline have already been released to the SAP, skip no longer processing;
5) if a part in the baseline is detected, an error is reported, "part detected, no SAP is allowed! ";
6) if the part in the baseline is not the latest small version of the current version, then error is reported, "part is not the latest small version of the current large version, please add the latest small version data to the baseline reissue SAP! ";
7) if the matching type of the parts in the baseline is self-made or outside cooperation, the logistics route cannot be empty, raw materials must be hung, and whether the material quota process is finished or not is judged;
8) the part material coding attribute in the baseline cannot be null;
9) the component status in the baseline is not a "published" status, and no SAP is allowed to be published;
10) the part in the baseline does not generate a row number in the structure of its parent, and does not allow SAP to be issued.
In an optional embodiment of the present invention, as shown in fig. 3, after a product production lot is started, according to a technical state caused by different reasons of a product, that is, a technical change or a technical notification is created to respectively create a technical change order, a technical temporary change order or a process notification order, a product baseline maintenance process is caused to issue change data to a product commissioning baseline and a downstream system, and MBOM and process schedule data in the product commissioning baseline are issued to the downstream system.
The invention classifies the technical states caused by different reasons of the product into technical change, process notification and temporary technical change, wherein the process notification is divided into two scenes of modifying parts and newly adding parts; the invention is convenient for managing the technical state characteristics of different stages by classifying and distinguishing the technical states caused by different reasons of the product and developing different processing mechanisms.
In the technical change process, the distribution and circulation processes are initiated by technical change, the technical change list is distributed to a technical center/workshop and is converted into a corresponding technical change list, the technical change process and the product baseline maintenance process are initiated, and the version is upgraded to drive the relevant data change; versions of the relevant data may have been a/B/c. Product a may trigger different states (01/02/03 batches) for different reasons.
In the technical notification process, a distribution and circulation process is initiated by technical notification, a technical notice is distributed to a technical center/workshop, a temporary process change sheet is created in the PDM according to the technical notice, a temporary process change process and a product baseline maintenance process are initiated, and changed data are issued to a product production baseline and a downstream system according to the batch distribution notification condition required in the technical notice executed by the temporary process change sheet.
The wholesale notification condition required in the technical notice executed according to the temporary process change order is specifically as follows:
aiming at parts requiring modification in a technical notice form, in a PDM system, a corresponding temporary modified part MBOM part is newly built, the newly-added temporary modified part MBOM data inherits the corresponding original part MBOM data, the corresponding MBOM and a process procedure of the temporarily-modified part are modified or newly added, then a process temporary modification flow is completed, the temporarily-modified part and corresponding contents are delivered to a product delivery baseline by the process temporary modification flow, and the temporarily-modified part and the corresponding contents are released to a downstream system according to a certain logic.
In the technical notification process, a distribution and circulation process is initiated by the technical notification, the technical notice is distributed to a technical center/workshop, a process notice is created in the PDM according to the technical notice, the process notice process and a product baseline maintenance process are initiated, and the required change content in the technical notice is executed according to the process notice.
The change content required in the technical notice executed according to the process notice is divided into two scenes, specifically comprising modified parts and newly added parts;
modifying the parts specifically comprises modifying the MBOM corresponding to the parts and the content of the corresponding modification and adjustment of the process procedure according to the description of the process notice;
the newly added parts are specifically to create an MBOM and a process rule corresponding to the new parts in a product data management system, issue the MBOM and the process rule through a corresponding examination and signing process of the MBOM and the process rule and apply for a corresponding material number, then put the newly added parts MBOM and the process rule into a corresponding product production batch base line through a corresponding process of a process notice sheet, and add and issue the MBOM and the process rule of the new parts to a downstream system production batch.
In an optional embodiment of the present invention, the product baseline maintenance process specifically includes the following steps:
s1, in the production baseline maintenance link, a supervisor determines data release;
s2, baseline update processing: if the system is a product baseline maintenance flow established by the system according to the change flow, the system automatically acquires all non-frozen state baselines where the previous version parts of the current change data are located, and automatically puts the new version technological procedures into the corresponding baselines;
s3, SAP issuing rule processing: if the type of the release baseline is a product release baseline and the baseline state is a released downstream system, new data or new version data released into the baseline is issued to the downstream system;
s4, borrowing parts for processing: if the part is borrowed, putting the complete multi-level MBOM and the process procedure data of the borrowed part into corresponding baselines, and processing according to the step S3;
s5, release failure processing: and if the launching of the baseline or the down stream system fails, starting a maintenance process to a baseline/down stream system flow task, and assigning the task to a set data maintainer for processing.
According to the method, MBOM characteristics of a basic form are set through a baseline-based related logic analysis method, and are gradually converted into operable product configurations meeting the requirements of a production System according to different change reasons, and related MBOM attributes are transmitted to a downstream System SAP (System Applications and Products, an ERP)/MES (manufacturing execution System) through a Data interface after technical verification by using a PDM (product Data management) System, so that the purpose of accurately controlling the technical state of related Products is achieved.
It will be appreciated by those of ordinary skill in the art that the embodiments described herein are intended to assist the reader in understanding the principles of the invention, and it is to be understood that the scope of the invention is not to be limited to such specific statements and embodiments. Those skilled in the art can make various other specific changes and combinations based on the teachings of the present invention without departing from the spirit of the invention, and these changes and combinations are within the scope of the invention.
Claims (10)
1. The MBOM technical state management and control method based on the baseline is characterized by comprising the following steps:
respectively creating a product basic baseline and a product commissioning baseline in a product data management system, and establishing an association relationship between a downstream system and the product commissioning baseline;
after a product production batch is started, a technical change sheet, a technical temporary change sheet or a process notice sheet is respectively created according to technical states caused by different reasons of a product, so that a product base line maintenance process issues change data to a product production base line and a downstream system, and MBOM and process regulation data in the product production base line are issued to the downstream system.
2. The baseline-based MBOM technology state management and control method of claim 1, wherein creating a product base baseline in a product data management system specifically comprises:
and establishing a product basic baseline for each product, and always managing the latest MBOM and process procedure data of the corresponding product by using the established product basic baseline.
3. The MBOM technical state management and control method based on the baseline of claim 1, wherein a product commissioning baseline is created in a product data management system, and the association relationship between a downstream system and the product commissioning baseline is specifically established as follows:
and creating a product commissioning baseline based on any historical product commissioning baseline or product base baseline data, and corresponding one production batch in the downstream system to one or more product commissioning baselines in the product data management system.
4. The baseline-based MBOM technical state management and control method of claim 3, wherein the product production baseline comprises data related to the product of the current production, specifically comprising parts, MBOM, material quota, material flow line, process procedure, man-hour quota, technical notice, technical change, process notice and process change data, the version of the related data is A/B/C, the version of the small version is 1/2/3, and the versions of different data objects correspond to the object versions of other different data.
5. The MBOM technical state management and control method based on the baseline of claim 1, wherein in the technical change process, the distribution and circulation process is initiated by the technical change, the technical change list is distributed to a technical center/workshop, and is converted into a corresponding technical change list, the technical change process and the product baseline maintenance process are initiated, and the version is upgraded to drive the relevant data change.
6. The MBOM technical state management and control method based on the baseline of claim 5, wherein in the technical notification process, the technical notification triggers distribution and circulation processes, the technical notification is distributed to a technical center/workshop, a temporary process change sheet is created according to the technical notification sheet, a temporary process change process and a product baseline maintenance process are triggered, and the change data is issued to a product production baseline and a downstream system according to the batch distribution times notification condition required in the technical notification sheet executed by the temporary process change sheet.
7. The MBOM technical state management and control method based on the baseline of claim 6, wherein the wholesale notification condition required in the technical notice sheet executed according to the temporary process change sheet is specifically as follows:
aiming at parts requiring modification in a technical notice form, a corresponding temporary modified part MBOM (component-based moving object) is newly built in a PDM (product data management) system, the newly added temporary modified part MBOM data inherits the corresponding original part MBOM data, the corresponding MBOM and a process procedure are modified or newly added to the temporarily modified parts, then a process temporary modification flow is completed, the temporarily modified parts and corresponding contents are delivered to a product delivery baseline by the process temporary modification flow, and the temporarily modified parts and the corresponding contents are released to a downstream system according to a certain logic.
8. The MBOM technical state management and control method based on the baseline of claim 1, wherein in the technical notification process, the technical notification triggers distribution and circulation processes, the technical notice is distributed to a technical center/workshop, a process notice is created according to the technical notice, the process notice process and a product baseline maintenance process are triggered, and the required change content in the technical notice is executed according to the process notice.
9. The baseline-based MBOM technology state management and control method of claim 8, wherein performing the change required in the technical note according to the process note includes modifying a part and adding a part;
modifying the parts specifically comprises modifying the MBOM corresponding to the parts and the content of the corresponding modification and adjustment of the process procedure according to the description of the process notice;
the newly added parts are specifically to create an MBOM and a process rule corresponding to the new parts in a product data management system, issue the MBOM and the process rule through a corresponding examination and signing process of the MBOM and the process rule and apply for a corresponding material number, then put the newly added parts MBOM and the process rule into a corresponding product production batch baseline through a corresponding process of a process notice sheet, and additionally issue the new parts MBOM and the process rule to a downstream system production batch.
10. The MBOM technical state management and control method based on the baseline according to any one of claims 1 to 9, wherein the product baseline maintenance process specifically comprises the following steps:
s1, determining data release in a production base line maintenance link;
s2, if the product base line maintenance flow is created by the system according to the change flow, the system automatically acquires all non-frozen state base lines where the previous version parts of the current change data are located, and automatically puts the new version process rules into the corresponding base lines;
s3, if the type of the release baseline is a product release baseline and the baseline state is a released downstream system, new data or new version data released into the baseline are issued to the downstream system;
s4, if the part is borrowed, putting the complete multi-level MBOM and the process procedure data of the borrowed part into corresponding base lines, and processing according to the step S3;
and S5, if the launching of the baseline or the down stream system fails, starting a maintenance process rule to a baseline/down stream system flow task, and assigning the task to a set data maintainer for processing.
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