Auxiliary device for welding and repairing large pipeline
Technical Field
The invention relates to the field of pipeline repair, in particular to an auxiliary device for welding and repairing a large pipeline.
Background
At present, the pipeline is generally used for realizing long-distance liquid and gas transportation, and is widely applied to the fields of surface or underground engineering, shipbuilding or offshore oil platforms, water, gas or natural gas supply, electric power, industrial production, sewage treatment and maintenance and the like, such as crude oil pipelines, water supply/drainage pipelines and the like. When the pipeline is used, due to factors such as self or external factors, leakage or damage is likely to occur, emergency repair is needed, and the emergency repair process is completed under the condition that the medium in the pipeline is normally conveyed. Often use pipeline patching device or welding patch to restore the damaged position of pipeline among the prior art, pipeline patching device uses difficult seal reliability for a long time and can reduce gradually until becoming invalid completely, lead to the maintenance pipeline secondary to reveal the problem, consequently, mostly all adopt welding patch technique to repair the damaged department of pipeline, however when implementing this technique, because carry medium pressure in the pipeline, the manual work is difficult to press the patch steel sheet in the damaged department of pipeline, and the transport medium in the pipeline can produce danger to the people sometimes, so can not direct contact, consequently need a large-scale pipeline welding to repair and realize above-mentioned problem with auxiliary device promptly.
Disclosure of Invention
In order to solve the problems, the invention provides an auxiliary device for welding and repairing a large pipeline.
The invention is realized by the following technical scheme:
an auxiliary device for welding and repairing a large-scale pipeline comprises a weight plate, wherein electric telescopic rods are respectively fixed at four corners of the edge of the weight plate, universal wheels are fixedly installed at the bottom end of the output end of each electric telescopic rod, a motor is fixedly installed at one side of the top surface of the weight plate, a speed reducer is arranged at the side end of the motor, the speed reducer is fixedly installed on the top surface of the weight plate, an input shaft of the speed reducer is fixedly connected with an output shaft of the motor through a coupler, a support plate is fixed at the other side of the top surface of the weight plate, a rotating block is embedded in the side wall of the support plate and is rotatably connected with the contact part of the rotating block and the support plate, a lead screw is fixed at the side end of the rotating block, the other end of the lead screw is fixedly connected with the output shaft of the speed reducer through the coupler, the storage battery and the hydraulic station are both fixedly installed on the top surface of the counterweight plate, a T-shaped chute is formed in the top surface of the counterweight plate at the right lower end of the lead screw, a T-shaped sliding block is arranged in the T-shaped chute in a sliding mode, the top end of the T-shaped sliding block extends out of the T-shaped chute and is fixedly connected with the bottom end of the lead screw nut, a cylinder is fixed at the top end of the lead screw nut and is formed by splicing a first arc plate and a second arc plate, one end of the first arc plate and one end of the second arc plate are hinged through a hinge, a transverse plate is fixed at the other end of the first arc plate, a U-shaped opening is formed at the other end of the transverse plate, a fixing rod is fixed at the other end of the second arc plate, a threaded rod is hinged at the other end of the fixing rod through a pin, the top end of the threaded, a first T-shaped sliding groove is annularly formed in the center of the inner arc surface of the cylinder, a first T-shaped sliding block slides in the first T-shaped sliding groove, a mounting plate is fixedly arranged on the top end of the first T-shaped sliding block, the first T-shaped sliding groove extends out of the first T-shaped sliding groove, the bottom of the mounting plate is an arc surface, a first motor is fixedly mounted on the top surface of the mounting plate, a first speed reducer is arranged on one side of the first motor, the first speed reducer is fixedly mounted on the top surface of the mounting plate, an input shaft of the first speed reducer is fixedly connected with an output shaft of the first motor through a coupler, a gear is fixedly sleeved on the output shaft of the first speed reducer and meshed with an inner gear, a hydraulic cylinder is arranged on the other side of the first motor, the hydraulic cylinder is fixedly mounted on the top surface of the mounting plate, a hot air fan is arranged at the side end of the, a square spring barrel is fixed at the center of the top surface of the disc, a circular ring is sleeved outside the square spring barrel, a cavity is arranged in the wall of the circular ring, a plurality of spray heads are uniformly fixed on the top surface of the circular ring, the spray heads are communicated with the cavity in the circular ring, a connecting pipe is fixed at the side end of the circular ring and is communicated with the cavity in the circular ring, a telescopic hose is fixedly connected at the other end of the connecting pipe, the other end of the telescopic hose is communicated with an air outlet of an air heater, a square sliding block is arranged in the square spring barrel in a sliding manner, a spring is fixedly arranged between the bottom end of the square sliding block and the bottom end in the square spring barrel and is arranged in the square spring barrel, a sliding rod is fixed at the top end of the square sliding block, a fixed plate is fixed on the square spring barrel and extends out of the top end of, the arc-shaped steel plate is placed in the laminating on the top surface of the fixing plate, four threaded holes are formed in the bottom surface of the arc-shaped steel plate, the four threaded holes are respectively arranged corresponding to the four locking bolts, the tops of the four locking bolts are respectively inserted into the four threaded holes and are in threaded connection with the four threaded holes, an installation groove is formed in the arc-shaped steel plate inner arc surface at the center, and a rubber pad is fixed in the installation groove.
Preferably, the hydraulic cylinder is connected with a hydraulic station pipeline through a conduit.
Preferably, the electric telescopic rod, the motor, the first motor and the air heater are respectively electrically connected with the storage battery through conducting wires.
Preferably, the motor and the first motor are both a water-proof motor of model YLT160M-4/11 KW.
Preferably, the hot air blower is a COLOR3000 watt hot air blower.
Compared with the prior art, the invention has the beneficial effects that: this device passes through electric telescopic handle, including a motor, an end cap, a controller, and a cover plate, the setting of first motor and pneumatic cylinder, machinery more than can remote control presses the arc steel sheet to the pipeline damage department, do not need the manual work to press, workman's the amount of labour has not only been saved, also effectually simultaneously prevented to carry the medium to reveal the condition emergence of spattering on one's body the workman, workman's personal safety has obtained the guarantee, and through the setting of air heater, can weather fast and accelerate the feed liquid of revealing of welding department, and then improved work efficiency.
Drawings
FIG. 1 is a block diagram of the structure of the present invention;
FIG. 2 is a side view of the present invention shown in FIG. 1;
fig. 3 is a partially enlarged view a of the structural diagram 2 according to the present invention.
In the figure: a weight plate 1, an electric telescopic rod 2, a universal wheel 3, a motor 4, a speed reducer 5, a support plate 6, a rotating block 7, a screw rod 8, a screw rod nut 9, a T-shaped chute 10, a T-shaped slide block 11, a cylinder 12, a first arc-shaped plate 12-1, a second arc-shaped plate 12-2, a hinge 13, a fixed rod 14, a pin 15, a transverse plate 16, a threaded rod 17, a locking nut 18, a U-shaped opening 19, a first T-shaped chute 20, a first T-shaped slide block 21 and an internal gear 22, the device comprises a mounting plate 23, a first motor 24, a first speed reducer 25, a gear 26, a hydraulic cylinder 27, a hot air blower 28, a disc 29, a circular ring 30, a spray head 31, a connecting pipe 32, a telescopic hose 33, a square spring cylinder 34, a square sliding block 35, a spring 36, a sliding rod 37, a fixing plate 38, an arc-shaped steel plate 39, a rubber pad 40, a locking bolt 41, a threaded hole 42, a mounting groove 43, a storage battery 44 and a hydraulic station 45.
Detailed Description
The invention is described in further detail below with reference to the following detailed description and accompanying drawings:
as shown in fig. 1, 2 and 3, an auxiliary device for welding and repairing a large pipeline comprises a weight plate 1, wherein four corners of the edge of the weight plate 1 are respectively fixed with an electric telescopic rod 2, the bottom end of the output end of the electric telescopic rod 2 is fixedly provided with a universal wheel 3, one side of the top surface of the weight plate 1 is fixedly provided with a motor 4, the side end of the motor 4 is provided with a speed reducer 5, the speed reducer 5 is fixedly arranged on the top surface of the weight plate 1, the input shaft of the speed reducer 5 is fixedly connected with the output shaft of the motor 4 through a coupler, the other side of the top surface of the weight plate 1 is fixedly provided with a support plate 6, a rotating block 7 is embedded in the side wall of the support plate 6, the rotating block 7 is rotatably connected with the contact part of the support plate 6, the side end of the rotating block 7 is fixedly provided with a, the lead screw 8 is sleeved with a lead screw nut 9, the lead screw nut 9 is in threaded connection with the lead screw 8, two sides of the lead screw 8 are respectively and symmetrically provided with a storage battery 44 and a hydraulic station 45, the storage battery 44 and the hydraulic station 45 are both fixedly installed on the top surface of the counterweight plate 1, the top surface of the counterweight plate 1 at the right lower end of the lead screw 8 is provided with a T-shaped chute 10, a T-shaped sliding block 11 is arranged in the T-shaped chute 10 in a sliding manner, the top end of the T-shaped sliding block 11 extends out of the T-shaped chute 10 and is fixedly connected with the bottom end of the lead screw nut 9, the top end of the lead screw nut 9 is fixedly provided with a cylinder 12, the cylinder 12 is formed by splicing a first arc-shaped plate 12-1 and a second arc-shaped plate 12-2, one end of the first arc-shaped plate 12-1 and one end of the second arc-shaped plate 12-2 are hinged through, the other end of the second arc-shaped plate 12-2 is fixed with a fixed rod 14, the other end of the fixed rod 14 is hinged with a threaded rod 17 through a pin 15, the top end of the threaded rod 17 passes through a U-shaped opening 19 and is screwed with a lock nut 18, the cylinder 12 is internally fixed and sleeved with an internal gear 22, the internal gear 22 is arranged at one side of the internal arc surface of the cylinder 12, the central part of the internal arc surface of the cylinder 12 is annularly provided with a first T-shaped chute 20, a first T-shaped sliding block 21 slides in the first T-shaped chute 20, the top end of the first T-shaped sliding block 21 extends out of the first T-shaped chute 20 and is fixed with a mounting plate 23, the bottom of the mounting plate 23 is an arc surface, a first motor 24 is fixedly mounted on the top surface of the mounting plate 23, one side of the first motor 24 is provided with a first speed reducer 25, the first speed reducer 25 is fixedly mounted on the top surface of the, a gear 26 is fixedly sleeved on an output shaft of the first speed reducer 25, the gear 26 is meshed with the internal gear 22, a hydraulic cylinder 27 is arranged on the other side of the first motor 24, the hydraulic cylinder 27 is fixedly installed on the top surface of the mounting plate 23, an air heater 28 is arranged at the side end of the first motor 24, the air heater 28 is fixedly installed on the top surface of the mounting plate 23, a disc 29 is fixedly installed at the top of the output end of the hydraulic cylinder 27, a square spring cylinder 34 is fixed at the center of the top surface of the disc 29, a circular ring 30 is sleeved outside the square spring cylinder 34, a cavity is arranged in the wall of the circular ring 30, a plurality of spray heads 31 are uniformly fixed on the top surface of the circular ring 30, the spray heads 31 are communicated with the cavity inside the circular ring 30, a connecting pipe 32 is fixed at the side end of the circular ring 30, the connecting pipe 32 is communicated with the, the other end of the telescopic hose 33 is communicated with an air outlet of the air heater 28, a square sliding block 35 is slidably arranged in the square spring barrel 34, a spring 36 is fixedly arranged between the bottom end of the square sliding block 35 and the inner bottom end of the square spring barrel 34, the spring 36 is arranged in the square spring barrel 34, a sliding rod 37 is fixed at the top end of the square sliding block 35, a fixing plate 38 is fixed at the top end of the sliding rod 37, the square spring barrel 34 extends out of the top end of the sliding rod 37, the top surface of the fixing plate 38 is an arc concave surface, locking bolts 41 are respectively screwed at four corners of the bottom end of the fixing plate 38, an arc-shaped steel plate 39 is attached to the top surface of the fixing plate 38, four threaded holes 42 are formed in the bottom surface of the arc-shaped steel plate 39, the four threaded holes 42 are respectively arranged corresponding to the four locking bolts 41, the, a rubber pad 40 is fixed in the mounting groove 43.
The hydraulic cylinder 27 is connected to the hydraulic station 45 by a line.
The electric telescopic rod 2, the motor 4, the first motor 24 and the air heater 28 are electrically connected with the storage battery 44 through conducting wires respectively.
The motor 4 and the first motor 24 are both a water-proof motor of YLT160M-4/11KW type.
The air heater 28 is a COLOR3000 watt air heater.
The working principle is as follows: when the device is used, firstly the locking nut 18 is unscrewed, the top end of the threaded rod 17 swings in the anticlockwise direction by taking the pin 15 as an axis, so that the threaded rod 17 can slide out from the U-shaped opening 19 at the side end of the transverse plate 16, then one end of the first arc-shaped plate 12-1 is lifted through the transverse plate 16 manually, the other end of the first arc-shaped plate 12-1 rotates in the clockwise direction by taking the hinge 13 as the axis, further the first arc-shaped plate 12-1 moves to the side end of the second arc-shaped plate 12-2 from the top end of the second arc-shaped plate, then the device is pushed manually, a worker can easily push the device to the lower end of a pipeline to be repaired through the arrangement of the universal wheel 3, so that the counterweight plate 1 is positioned at the right lower end of the pipeline repairing position, and the second arc-shaped plate 12-2 is positioned at the side end of the pipeline repairing position, and therefore, a conveying medium in the pipeline cannot leak to the, and then will not influence the adjustment work of the second arc 12-2, after this apparatus is pushed to the pipeline needing to be repaired under the end, connect the electric telescopic rod 2 with the storage battery 44 through the wire again, and start the output terminal extension or retraction of four electric telescopic rods 2 at the same time, so the distance between the counterweight plate 1 and the ground changes, so the distance between the second arc 12-2 and the pipeline also changes, and then can adjust the distance between the inner arc of the second arc 12-2 and the pipeline by controlling the electric telescopic rod 2, thus can make the axial lead of the second arc 12-2 and the axial lead of the pipeline adjust to be identical effectively, then put the first arc 12-1 back to the original position, make the first arc 12-1 and the second arc 12-2 make up a complete cylinder 12, then sliding the threaded rod 17 into the U-shaped opening 19, screwing the locking nut 18, so that the joint of the first arc-shaped plate 12-1 and the second arc-shaped plate 12-2 is tightly attached, then selecting an arc-shaped steel plate 39 matched with the external radian of the pipeline according to the external radian of the pipeline to be repaired, fixing the arc-shaped steel plate 39 on the arc-shaped groove on the top surface of the fixing plate 38 through the locking bolt 41, then starting the motor 4, driving the reducer 5 to rotate through the motor 4, so that the output shaft of the reducer 5 can drive the lead screw 8 to rotate, driving the lead screw nut 9 to move left and right when the lead screw nut 9 moves left and right, synchronously driving the cylinder 12 to move to the damaged part of the pipeline through the motor 4, then respectively starting the first motor 24 and the hot air blower 28, driving the gear 26 to rotate through the first reducer 25 after the first motor 24 is started, the gear 26 rotates along the inner arc surface of the inner gear 22, because the mounting plate 23 is fixedly connected with the first T-shaped sliding block 21, the gear 26 can synchronously drive the mounting plate 23 to rotate around the pipeline, thus when the inner arc surface of the arc-shaped steel plate 39 is opposite to the damaged part of the pipeline, the operation of the first motor 24 is stopped, and the output end of the hydraulic cylinder 27 is controlled to extend through the hydraulic station 45, so that the inner arc surface of the arc-shaped steel plate 39 is attached to the damaged part of the pipeline, and thus the rubber pad 40 in the mounting groove 43 on the inner arc surface of the arc-shaped steel plate 39 can press the damaged part of the pipeline, thereby achieving the purpose of preventing the leakage of the conveying medium, because of the arrangement of the square spring cylinder 34, the spring 36 arranged in the square spring cylinder can effectively buffer the force of the hydraulic cylinder 27 pushing against the pipeline, thereby effectively playing a protection role, and the hot air blown out by the hot air blower 28 can sequentially, thus, the drying work of the leakage medium at the contact part of the arc-shaped steel plate 39 and the pipeline can be effectively accelerated, the welding work between the arc-shaped steel plate 39 and the pipeline can be accelerated, when the leakage of the conveying medium at the pipeline damage part is prevented, and after the leakage medium at the contact part of the arc-shaped steel plate 39 and the pipeline is dried, the welding work between the arc-shaped steel plate 39 and the pipeline can be executed, according to the auxiliary device for welding and repairing the large-scale pipeline, the arc-shaped steel plate 39 can be pressed to the pipeline damage part through the electric telescopic rod 2, the motor 4, the first motor 24 and the hydraulic cylinder 27, the manual pressing is not needed, the labor capacity of workers is saved, meanwhile, the condition that the conveying medium is leaked to the bodies of the workers is effectively prevented, the personal safety of the workers is guaranteed, and the leakage liquid material at the welding part can be quickly dried through the, thereby improving the working efficiency. After the welding operation between the arc-shaped steel plate 39 and the pipeline is finished, the locking bolt 41 is unscrewed, and the fixing plate 38 is separated from the arc-shaped steel plate 39, so that the auxiliary operation of welding and repairing the damaged part of the pipeline can be completed.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.