CN110883911A - Method for making inorganic artificial stone with multiple color lines - Google Patents

Method for making inorganic artificial stone with multiple color lines Download PDF

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Publication number
CN110883911A
CN110883911A CN201911214953.7A CN201911214953A CN110883911A CN 110883911 A CN110883911 A CN 110883911A CN 201911214953 A CN201911214953 A CN 201911214953A CN 110883911 A CN110883911 A CN 110883911A
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CN
China
Prior art keywords
materials
sieved
layer
color
granular
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911214953.7A
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Chinese (zh)
Inventor
张海鹏
姜绍杰
张宗军
赵宝军
吴琛
王铁柱
李朗
蓝柳波
王俊
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Shenzhen Hailong Construction Technology Co Ltd
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Shenzhen Hailong Construction Technology Co Ltd
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Priority to CN201911214953.7A priority Critical patent/CN110883911A/en
Publication of CN110883911A publication Critical patent/CN110883911A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02—Conditioning the material prior to shaping
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/80—Optical properties, e.g. transparency or reflexibility
    • C04B2111/82—Coloured materials

Abstract

The invention discloses a method for manufacturing inorganic artificial stone multicolor grains, which comprises the following steps: sequentially overlapping the single-color materials layer by layer to obtain a multi-layer material; rolling the multilayer materials by using a roller; sieving the rolled multilayer materials to obtain granular sieved materials; putting the granular sieved materials into a die for pressing to obtain a rough board; and maintaining the rough boards to obtain finished stone. The manufacturing method is simple in production process and low in production cost, and the inorganic artificial stone manufactured based on the method is uniform in multi-color grain distribution, rich in color and wide in application scene.

Description

Method for making inorganic artificial stone with multiple color lines
Technical Field
The invention relates to the field of building materials, in particular to a method for manufacturing inorganic artificial stone compound color grains.
Background
The artificial stone is a new product which develops rapidly in the stone in recent years, the inorganic artificial stone can be divided into two forming modes of a pressing plate type and a raw stone type, natural stone waste or construction waste is utilized, inorganic adhesive (cement), filler, inorganic auxiliary agent, inorganic pigment and the like are mixed, then a blank (block or plate) material for the decorative surface of the building is formed by vacuum pressing, after curing and solidification at normal temperature for a certain time, cutting, thickness setting, polishing and the like are carried out, and finally decorative plates or profiled bars with various specifications are manufactured. Because the inorganic artificial stone does not contain organic components such as resin, glue and the like, the artificial stone has the advantages of hardness, durability, health, environmental protection, no color difference and no odor, obviously improves and promotes the product performance such as corrosion resistance, weather resistance, wear resistance, high temperature resistance and the like, does not have the phenomena of deformation, warping and the like, is widely applied to home decoration, public buildings, high-grade hotels and the like, and is deeply loved by designers.
Compared with the organic artificial stone, the existing inorganic artificial stone has relatively single texture and color, is mostly a single-color plate and a simple multicolor plate, and has higher manufacturing difficulty, higher production efficiency and uneven multicolor pattern distribution.
Therefore, for architectural decoration, the compound color patterns of the inorganic artificial stone are uniformly distributed and the color types are enriched, and meanwhile, the production efficiency of the compound color plate of the artificial stone is improved and the production cost is reduced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method for manufacturing inorganic artificial stone with compound-color grains.
In order to achieve the purpose, the invention adopts the following technical scheme: a method for manufacturing inorganic artificial stone compound color grains comprises the following steps:
sequentially overlapping the single-color materials layer by layer to obtain a multi-layer material;
rolling the multilayer materials by using a roller;
sieving the rolled multilayer materials to obtain granular sieved materials;
putting the granular sieved materials into a die for pressing to obtain a rough board;
and maintaining the rough boards to obtain finished stone.
The further technical scheme is as follows: the method comprises the following steps of sequentially stacking the monochromatic materials layer by layer to obtain a multi-layer material, wherein the method comprises the following steps:
and uniformly stirring the materials according to the colors to obtain different monochromatic materials.
The further technical scheme is as follows: the step of uniformly stirring the materials according to the colors to obtain different monochromatic materials comprises the following steps:
respectively weighing the materials with different colors according to a preset proportion;
and respectively and uniformly stirring the materials with different colors to obtain corresponding single-color materials.
The further technical scheme is as follows: the step of screening the rolled multilayer material to obtain a granular screened material comprises the following steps:
and (4) sieving the laminated multi-layer material by using a sieve to obtain granular sieved material.
The further technical scheme is as follows: the step of pressing the granular sieved material in a mould to obtain a wool board comprises the following steps:
and uniformly putting the granular sieved materials into a mold, and performing vacuum vibration pressing to obtain the rough board.
The further technical scheme is as follows: the aperture range of the screen is 1-2 cm.
The further technical scheme is as follows: the aperture of the screen is 1.5 cm.
The further technical scheme is as follows: the step of maintaining the rough plate to obtain a finished stone comprises the following steps:
maintaining the rough board for a specified time;
and separating the rough plate from the mold to obtain the stone with the multicolor grains.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a method for manufacturing inorganic artificial stone with multicolor lines, which comprises the steps of sequentially superposing single-color materials with different colors layer by layer to obtain a multilayer material, rolling the multilayer material and then sieving to obtain a granular multicolor sieved material, and pressing the granular sieved material to obtain the corresponding inorganic artificial stone.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more apparent, the following detailed description will be given of preferred embodiments.
Drawings
FIG. 1 is a schematic flow chart of a method for producing a multi-color grain of an inorganic artificial stone according to an embodiment of the present invention;
FIG. 2 is a sub-flow diagram illustrating a method for manufacturing a multi-color grain of an inorganic artificial stone according to an embodiment of the present invention;
FIG. 3 is a schematic flow chart of a method for producing a multi-color grain of an inorganic artificial stone according to another embodiment of the present invention;
fig. 4 is a sub-flow diagram illustrating a method for manufacturing a multi-color grain of an inorganic artificial stone according to another embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings and the detailed description.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
Referring to fig. 1, the invention provides a method for manufacturing inorganic artificial stone with multi-color grains, comprising steps S110-S150. The method comprises the following specific steps:
and S110, sequentially superposing the single-color materials layer by layer to obtain a multi-layer material.
In this embodiment, based on the ratio of the inorganic artificial stone, the raw materials with different components can be mixed and stirred and the corresponding toner can be added to obtain monochromatic materials with different colors, and then the monochromatic materials with different colors are stacked layer by layer to obtain a multi-layer material with multiple colors. Specifically, monochromatic material a, monochromatic material B and monochromatic material C can be laid in proper order on the PET film to obtain the multilayer material that is laminated by three kinds of colour materials of monochromatic material a, monochromatic material B and monochromatic material C, this multilayer material is the compound look material of three-colour, wherein, monochromatic material a, monochromatic material B and monochromatic material C's colour can be selected according to actual need.
And S120, rolling the multilayer material by using a roller.
In this embodiment, carry out gently rolling to the multilayer material through the cylinder, guarantee the density on multilayer material surface, prevent that adjacent monochromatic material from taking place the colour mixture in the multilayer material to make the multilayer material multiple colour line distribute evenly, guarantee inorganic rostone product effect.
And S130, sieving the rolled multilayer materials to obtain granular sieved materials.
In this embodiment, the laminated multi-layer material is sieved, that is, the multi-layer material is cut by a screen to obtain granular composite color, and the aperture of the sieved material is specifically 1-2 cm. In this example, the mesh had a pore size of 1.5 cm.
In one embodiment, step S130 includes step S131.
S131, screening the rolled multi-layer material by using a screen to obtain granular screened material.
The multi-layer materials after rolling are sieved by using a small-aperture screen, so that small granular sieved materials can be obtained, and the materials can be used for subsequent pressing to obtain a rough board with multicolor grains.
And S140, putting the granular sieved materials into a mold for pressing to obtain a rough board.
In this embodiment, after the granular sieved material is obtained, the granular sieved material is placed into a mold and pressed in the mold, so that a semi-finished inorganic artificial stone, that is, a rough board with multicolor grains, can be obtained.
In one embodiment, step S140 includes step S141.
And S141, uniformly putting the granular sieved materials into a mold, and performing vacuum vibration pressing to obtain a rough board.
Specifically, evenly put into the mould with graininess material that sieves to vacuum vibration pressing, the evacuation is vibrated pressing, can guarantee the coarse fodder density and the stability after the suppression, and then guarantees the mechanical strength of coarse fodder.
S150, maintaining the rough board to obtain a finished product stone.
In this embodiment, after obtaining the rough plate by vacuum pressing, the rough plate needs to be left in the mold for curing for a certain period of time, and after curing for a specified time, the rough plate is separated from the mold, so as to obtain the finished inorganic artificial stone with the multicolor texture.
Referring to fig. 2, in one embodiment, step S150 includes steps S151 and S152.
And S151, maintaining the rough board for a specified time.
S152, separating the rough plate from the mold to obtain the stone with the multicolor grains.
Referring to fig. 3, in another embodiment of the present invention, a method for manufacturing a multicolor texture of an inorganic artificial stone is further provided, and before the step S110, a step S100 of mixing materials is further included.
S100, uniformly stirring the materials according to colors to obtain different monochromatic materials.
In this embodiment, before the materials are stirred, all the raw materials of the components and the toners of the corresponding colors are weighed according to the preset component proportion, and then the materials are stirred separately according to the different colors, and the toners of the corresponding colors are added, so as to obtain the monochromatic materials of different colors.
Referring to fig. 4, in the present embodiment, step S100 includes steps S101 and S102.
S101, weighing the materials with different colors according to a preset proportion.
And S102, uniformly stirring the materials with different colors respectively to obtain corresponding single-color materials.
For steps S101 and S102, before the materials are stirred, all the raw materials of the components and the toners of the corresponding colors are weighed according to the preset component proportions, then the materials are separately stirred according to the colors, and the toners of the corresponding colors are added, so as to obtain the monochromatic materials of different colors.
For example, the mixture ratio of the inorganic artificial stone is as follows: 24.4 percent of cement, 60 percent of quartz sand, 2.8 percent of activator 1, 1.1 percent of activator 2, 4.9 percent of quartz powder, 1.3 percent of water consumption, 1.1 percent of water reducing agent, 4.9 percent of emulsion and pigment, wherein the pigment is selected according to the actual required color.
In the actual preparation process, all component raw materials for producing the multicolor single-color material are weighed, quartz sand, quartz powder, active additive, toner and the like are added into a stirrer to be mixed, then water, water reducing agent, cement, residual active additive and emulsion are sequentially added into the stirrer to be uniformly stirred, and the actions are repeatedly executed, so that the single-color material with all required colors can be obtained.
The invention provides a method for manufacturing inorganic artificial stone with multicolor lines, which comprises the steps of sequentially superposing single-color materials with different colors layer by layer to obtain a multilayer material, rolling the multilayer material and then sieving to obtain a granular multicolor sieved material, and pressing the granular sieved material to obtain the corresponding inorganic artificial stone.
The technical contents of the present invention are further illustrated by the examples only for the convenience of the reader, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation based on the present invention is protected by the present invention. The protection scope of the invention is subject to the claims.

Claims (8)

1. The method for manufacturing the compound-color grains of the inorganic artificial stone is characterized by comprising the following steps of:
sequentially overlapping the single-color materials layer by layer to obtain a multi-layer material;
rolling the multilayer materials by using a roller;
sieving the rolled multilayer materials to obtain granular sieved materials;
putting the granular sieved materials into a die for pressing to obtain a rough board;
and maintaining the rough boards to obtain finished stone.
2. The method as set forth in claim 1, wherein the step of sequentially stacking the single-colored materials layer by layer to obtain the multi-layered material comprises:
and uniformly stirring the materials according to the colors to obtain different monochromatic materials.
3. The method as set forth in claim 2, wherein the step of uniformly stirring the materials according to color to obtain different monochromatic materials comprises:
respectively weighing the materials with different colors according to a preset proportion;
and respectively and uniformly stirring the materials with different colors to obtain corresponding single-color materials.
4. The method as set forth in claim 1, wherein the step of sieving the crushed multi-layered materials to obtain granular sieved materials comprises:
and (4) sieving the laminated multi-layer material by using a sieve to obtain granular sieved material.
5. The method as set forth in claim 4, wherein the step of pressing the granulated sieved material in a mold to obtain the rough plate comprises:
and uniformly putting the granular sieved materials into a mold, and performing vacuum vibration pressing to obtain the rough board.
6. The method as set forth in claim 4, wherein the mesh has a diameter of 1-2 cm.
7. The method as set forth in claim 6, wherein the mesh has a diameter of 1.5 cm.
8. The method as set forth in claim 1, wherein the step of curing the slabs to obtain the finished stone comprises:
maintaining the rough board for a specified time;
and separating the rough plate from the mold to obtain the stone with the multicolor grains.
CN201911214953.7A 2019-12-02 2019-12-02 Method for making inorganic artificial stone with multiple color lines Pending CN110883911A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911214953.7A CN110883911A (en) 2019-12-02 2019-12-02 Method for making inorganic artificial stone with multiple color lines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911214953.7A CN110883911A (en) 2019-12-02 2019-12-02 Method for making inorganic artificial stone with multiple color lines

Publications (1)

Publication Number Publication Date
CN110883911A true CN110883911A (en) 2020-03-17

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103522402A (en) * 2012-07-02 2014-01-22 陈章武 Application and method of pattern definition system for manufacturing stone imitating pattern ceramic product
CN108840617A (en) * 2018-08-30 2018-11-20 梁钟瑞 Utilize the nano inorganic stone slab and its production method of flyash

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103522402A (en) * 2012-07-02 2014-01-22 陈章武 Application and method of pattern definition system for manufacturing stone imitating pattern ceramic product
CN108840617A (en) * 2018-08-30 2018-11-20 梁钟瑞 Utilize the nano inorganic stone slab and its production method of flyash

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Application publication date: 20200317