CN110883829A - Quick cutting device of major diameter PE tubular product - Google Patents
Quick cutting device of major diameter PE tubular product Download PDFInfo
- Publication number
- CN110883829A CN110883829A CN201911159569.1A CN201911159569A CN110883829A CN 110883829 A CN110883829 A CN 110883829A CN 201911159569 A CN201911159569 A CN 201911159569A CN 110883829 A CN110883829 A CN 110883829A
- Authority
- CN
- China
- Prior art keywords
- diameter
- clamping
- clamping unit
- pipe
- support frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
Abstract
A kind of large-diameter PE tubular material fast cutting device, including work level, framework, first clamping mechanism, second clamping mechanism, rotary mechanism, cutting mechanism, the invention has rotary mechanism, cutting mechanism at the same time, said rotary mechanism, cutting mechanism work synchronously, the said cutting mechanism locates between first clamping mechanism, second clamping mechanism, in order to cut the large-diameter PE tubular material that is clamped completely, the said cutting mechanism also sets up on rotary mechanism, the cutting mechanism rotates synchronously with rotary mechanism, has realized the rotary cutting to the large-diameter PE tubular material, the precision of the rotary cutting is higher, the said cutter knife cuts the large-diameter PE tubular material layer by layer in the course of rotating, the section is smoother, leveller, chip-free, non-offset in the course of cutting, reduce cutting apparatus running power and energy consumption greatly at the same time, can reduce the use cost of the cutting apparatus effectively, the competitiveness of large-diameter PE pipe products is improved.
Description
Technical Field
The invention relates to the technical field of PE pipe production equipment, in particular to a quick cutting device for a large-diameter PE pipe.
Background
In the production process of the PE pipe, the raw material of the PE pipe is processed through a feeding device, an extruding device and a cooling device, so that the extruded PE hose is changed to the sizing pipe, and then the sizing pipe is clamped, cut and flared to form a finished PE pipe product. At present, clamping of a small-size PE shaping pipe is mature, but for a large-diameter PE pipe, the large-diameter PE pipe is limited by the conditions of the diameter, the weight, the damage and the chip, the existing large-diameter PE pipe clamping equipment and cutting equipment are still imperfect, if a clamping device is difficult to completely clamp the large-diameter PE pipe without deviation, the clamping effect is poor, the clamping efficiency is not high, if the cutting precision is not high, and the section is not smooth.
Disclosure of Invention
In view of the above, it is necessary to provide a rapid cutting device for large-diameter PE pipes.
A quick cutting device for large-diameter PE pipes comprises a workbench, a rack, a first clamping mechanism, a second clamping mechanism, a rotating mechanism and a cutting mechanism, wherein the workbench is horizontally arranged, the rack is arranged on the upper surface of the workbench, the first clamping mechanism is arranged on one side of the rack, the second clamping mechanism is arranged on the other side of the rack, the rotating mechanism is arranged on a first substrate, the cutting mechanism is arranged on one side of the rotating mechanism, the rack is a quadrilateral frame with a hollow interior, a first substrate and a second substrate are respectively arranged on two sides of the rack, a first circular through hole is further formed in the central positions of the first substrate and the second substrate, the first clamping mechanism comprises a first air cylinder, a first clamping unit, a second clamping unit, a third clamping unit, a fourth clamping unit and a fixing ring, the fixed end of the first air cylinder is arranged on one side, close to the first circular through hole, the first cylinder expansion end is movably connected with one end of a first clamping unit, the other end of the first clamping unit extends to one side of a large-diameter PE pipe, one end of a second clamping unit is hinged to one end of the first clamping unit, the other end of the second clamping unit extends to one side of the large-diameter PE pipe, one end of a third clamping unit is hinged to one end of the second clamping unit, the other end of the third clamping unit extends to one side of the large-diameter PE pipe, one end of a fourth clamping unit is hinged to one end of the third clamping unit, the other end of the fourth clamping unit extends to one side of the large-diameter pipe, one end of the fourth clamping unit is hinged to one end of the first clamping unit, the fixing ring is arranged on one side of the first clamping unit, the second clamping unit, the third clamping unit and the fourth clamping unit, and the rotating mechanism comprises a servo motor, a driving gear, a driven gear, the cutting mechanism comprises a hydraulic power element, a second cylinder, a first guide rail, a positioning block and a cutting knife, the hydraulic power element is arranged on the other side of the rotating disc, the second cylinder is electrically connected with the hydraulic power element, the first guide rail is arranged on one side of the rotating disc, which is close to the output end of the second cylinder, the positioning block is arranged on the first guide rail, and one end of the cutting knife is connected with the output end of the second cylinder, the other end of the cutting knife extends to the upper part of the outer wall of the large-diameter PE pipe.
Preferably, first clamping unit includes first support frame, head rod, first splint, first support frame one end is provided with first articulated shaft, second articulated shaft, third articulated shaft, fourth articulated shaft, first articulated shaft is articulated with head rod one end, the second articulated shaft is articulated with solid fixed ring, the third articulated shaft is articulated with the fourth connecting rod other end, fourth articulated shaft and first cylinder expansion end swing joint, first splint set up in the first support frame other end, first splint are parallel with major diameter PE pipe axis direction.
Preferably, the second clamping unit comprises a second support frame, a second connecting rod and a second clamping plate, wherein one end of the second support frame is provided with a fifth articulated shaft, a sixth articulated shaft and a seventh articulated shaft, the fifth articulated shaft is articulated with the other end of the first connecting rod, the sixth articulated shaft is articulated with a fixing ring, the seventh articulated shaft is articulated with one end of the second connecting rod, the second clamping plate is arranged at the other end of the second support frame, and the second clamping plate is parallel to the axis direction of the large-diameter PE pipe.
Preferably, the third clamping unit includes third support frame, third connecting rod, third splint, third support frame one end is provided with eighth articulated shaft, ninth articulated shaft, tenth articulated shaft, eighth articulated shaft is articulated with the second connecting rod other end, the ninth articulated shaft is articulated with solid fixed ring, tenth articulated shaft is articulated with third connecting rod one end, the third splint set up in the third support frame other end, the third splint are parallel with major diameter PE pipe axis direction.
Preferably, the fourth clamping unit comprises a fourth support frame, a fourth connecting rod and a fourth clamping plate, wherein an eleventh hinge shaft, a twelfth hinge shaft and a thirteenth hinge shaft are arranged at one end of the fourth support frame, the eleventh hinge shaft is hinged to the other end of the third connecting rod, the twelfth hinge shaft is hinged to the fixing ring, the thirteenth hinge shaft is hinged to one end of the fourth connecting rod, the fourth clamping plate is arranged at the other end of the fourth support frame, and the fourth clamping plate is parallel to the axis direction of the large-diameter PE pipe.
Preferably, the first support frame, the second support frame, the third support frame and the fourth support frame have the same structure, the first support frame comprises a first support plate and a second support plate, the first support plate and the second support plate are arranged oppositely to form a gap for arranging the first connecting rod, the second connecting rod, the third connecting rod or the fourth connecting rod.
Preferably, the arrangement direction of the first cylinder movable end of the first clamping mechanism is opposite to the arrangement direction of the first cylinder movable end of the second clamping mechanism.
The large-diameter PE pipe cutting machine is provided with a first clamping mechanism and a second clamping mechanism, wherein the first clamping mechanism and the second clamping mechanism are clamped in a rotating mode, the first clamping plate, the second clamping plate, the third clamping plate and the fourth clamping plate are uniformly arranged on the outer wall of a large-diameter PE pipe during clamping, effective clamping of the large-diameter PE pipe is achieved, meanwhile, the first clamping mechanism and the second clamping mechanism are further respectively arranged on two sides of a rack, so that the large-diameter PE pipe on two sides of the rack is completely clamped, compared with the existing symmetrical clamping mode, a local stress blind area does not exist, the clamping effect is better, the cutting quality of the large-diameter PE pipe is effectively improved, the end face of the large-diameter PE pipe is free of damage and debris after cutting, and the yield of the large-diameter PE pipe is greatly.
The cutting device is provided with the rotating mechanism and the cutting mechanism simultaneously, the rotating mechanism and the cutting mechanism work synchronously, the cutting mechanism is positioned between the first clamping mechanism and the second clamping mechanism to cut the large-diameter PE pipe which is completely clamped, the cutting mechanism is also arranged on the rotating mechanism, the cutting mechanism rotates synchronously with the rotating mechanism, the large-diameter PE pipe is cut in a rotating mode, the rotating cutting precision is higher, the cutting knife cuts the large-diameter PE pipe layer by layer in the rotating process, the fracture surface in the cutting process is smoother, flatter, free of chips and free of offset, meanwhile, the operating power and the energy consumption of the cutting device are greatly reduced, the use cost of the cutting device can be effectively reduced, and the competitiveness of the large-diameter PE pipe product is improved.
Drawings
FIG. 1 is a front view of a rapid cutting device for large-diameter PE pipes.
Fig. 2 is an isometric view of fig. 1.
Fig. 3 is a schematic axial view in another direction of fig. 1.
Fig. 4 is a schematic structural view of the clamping mechanism.
Fig. 5 is a schematic axial view of the first clamping unit.
FIG. 6 is an isometric view of the cutting mechanism.
Fig. 7 is an axial side schematic view of the rotary disk.
In the figure: the clamping device comprises a worktable 10, a frame 20, a first base plate 21, a second base plate 22, a first circular through hole 221, a first clamping mechanism 30, a first cylinder 31, a first clamping unit 32, a first support frame 321, a first support plate 3211, a second support plate 3212, a first hinge shaft 3213, a second hinge shaft 3214, a third hinge shaft 3215, a fourth hinge shaft 3216, a first connection rod 322, a first clamp plate 323, a second clamping unit 33, a second support frame 331, a fifth hinge shaft 3311, a sixth hinge shaft 3312, a seventh hinge shaft 3313, a second connection rod 332, a second clamp plate 333, a third clamping unit 34, a third support frame 341, an eighth hinge shaft 3411, a ninth hinge shaft 2, a tenth hinge shaft 3413, a third connection rod 342, a third clamp plate 343, a fourth clamping unit 35, a fourth support frame 351, an eleventh hinge shaft 3511, a twelfth hinge shaft 3512, a thirteenth hinge shaft 3513, a fourth connection rod 341352, a hinge shaft 3511, The fourth clamping plate 353, the fixing ring 36, the second clamping mechanism 40, the servo motor 51, the driven gear 52, the rotating disc 53, the second circular through hole 531, the cutting mechanism 60, the hydraulic power element 61, the second cylinder 62, the first guide rail 63, the positioning block 64 and the cutting knife 65; large diameter PE tubing 100.
Detailed Description
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Referring to fig. 1 to 7, the invention provides a rapid cutting device for large-diameter PE pipes, comprising a worktable 10, a frame 20, a first clamping mechanism 30, a second clamping mechanism 40, a rotating mechanism, and a cutting mechanism 60, wherein the worktable 10 is horizontally disposed, the worktable 10 is a hollow rectangular box with an open top surface, fixing rods are disposed inside the worktable 10 along two sides of the length direction, the bottom end of the frame 20 is disposed on the fixing rods at two sides inside the worktable 10, the frame 20 is disposed on the upper surface of the worktable 10, the first clamping mechanism 30 is disposed at one side of the frame 20 to clamp the large-diameter PE pipes 100, the second clamping mechanism 40 is disposed at the other side of the frame 20 to clamp the large-diameter PE pipes 100, the rotating mechanism is disposed on the first substrate 21, and the cutting mechanism 60 is disposed at one side of the rotating mechanism, the frame 20 is a quadrilateral rigid frame with a hollow interior, a first substrate 21 and a second substrate 22 are respectively arranged on two sides of the frame, the first substrate 21 and the second substrate 22 are square or rectangular rigid plates, a first circular through hole 221 is further formed in the center positions of the first substrate 21 and the second substrate 22, the diameter of the first circular through hole 221 is larger than that of a PE pipe, the first clamping mechanism 30 comprises a first cylinder 31, a first clamping unit 32, a second clamping unit 33, a third clamping unit 34, a fourth clamping unit 35 and a fixing ring 36, the fixed end of the first cylinder 31 is arranged on one side of the first substrate 21 close to the first circular through hole 221, the movable end of the first cylinder 31 is movably connected with one end of the first clamping unit 32, the movable end of the first cylinder 31 is ejected or contracted, and the other end of the first clamping unit 32 extends to one side of the PE pipe with a large diameter, so as to clamp or loosen the large-diameter PE pipe 100, one end of the second clamping unit 33 is hinged to one end of the first clamping unit 32 so as to move along with the movement of the first clamping unit 32, the other end of the second clamping unit 33 extends to one side of the large-diameter PE pipe so as to clamp or loosen the large-diameter PE pipe 100, one end of the third clamping unit 34 is hinged to one end of the second clamping unit 33, the other end of the third clamping unit 34 extends to one side of the large-diameter PE pipe, one end of the fourth clamping unit 35 is hinged to one end of the third clamping unit 34, the other end of the fourth clamping unit 35 extends to one side of the large-diameter pipe, one end of the fourth clamping unit 35 is also hinged to one end of the first clamping unit 32, the fixing ring 36 is arranged at one side of the first clamping unit 32, the second clamping unit 33, the third clamping unit 34, the fourth clamping unit 35, the first support frame 321, the second support frame 331, the third support frame 341 and the fourth support frame 351 are respectively and uniformly hinged on one side of the fixing ring 36 through the second hinge shaft 3214, the sixth hinge shaft 3312, the ninth hinge shaft 3412 and the twelfth hinge shaft 3512 so as to support the first clamping unit 32, the second clamping unit 33, the third clamping unit 34 and the fourth clamping unit 35 to clamp or release the large-diameter PE pipe 100 on one side of the fixing ring 36;
the rotating mechanism comprises a servo motor 51, a driving gear, a driven gear 52 and a rotating disc 53, the servo motor 51 is arranged on one side of the first substrate 21 close to the first clamping mechanism 30, the driving gear is arranged in the first substrate 21 (not shown in the drawing), one end of the driving gear is connected with the output end of the servo motor 51, the other end of the driving gear is meshed with the driven gear 52, the driven gear 52 is arranged on one side of the rotating disc 53, the rotating disc 53 is arranged on one side of the first substrate 21 far away from the first clamping mechanism 30, a second circular through hole 531 is formed in the center of the rotating disc 53, the diameter of the second circular through hole 531 is equal to that of the first circular through hole 221, the cutting mechanism 60 comprises a hydraulic power element 61, a second cylinder 62, a first guide rail 63, a positioning block 64 and a cutting knife 65, the hydraulic power element, the second cylinder 62 is arranged on the other side of the rotating disc 53, the second cylinder 62 is electrically connected with the hydraulic power element 61, the first guide rail 63 is arranged on one side, close to the output end of the second cylinder 62, of the rotating disc 53, the setting direction of the first guide rail 63 is perpendicular to the axis direction of the large-diameter PE pipe 100, the positioning block 64 is arranged on the first guide rail 63, one end of the cutting knife 65 is connected with the output end of the second cylinder 62, and the other end of the cutting knife 65 extends to the upper portion of the outer wall of the large-diameter PE pipe 100.
Specifically, the scheme is provided with a first clamping mechanism 30 and a second clamping mechanism 40, the first clamping mechanism 30 and the second clamping mechanism 40 have the same structure, the first clamping mechanism 30 comprises a first cylinder 31, a first clamping unit 32, a second clamping unit 33, a third clamping unit 34, a fourth clamping unit 35 and a fixing ring 36, the first clamping unit 32, the second clamping unit 33, the third clamping unit 34 and the fourth clamping unit 35 are sequentially hinged on one side of the fixing ring 36, so that clamping plates of the clamping units are uniformly arranged around the outer wall surface of the large-diameter PE pipe 100, meanwhile, one end of the first clamping unit 32 is connected with the movable end of the cylinder, the movable end of the cylinder is ejected out to drive the first supporting frame 321 to rotate clockwise along the second hinge shaft 3214, and further drive the first clamping plate 323 connected with the first supporting frame 321 to move towards the outer wall of the large-diameter PE pipe 100, until the surface of the first clamping plate 323 contacts the outer wall surface of the large-diameter PE pipe 100, the first connecting rod 322 is driven to move towards the second supporting frame 331, the second supporting frame 331 rotates clockwise along the sixth hinge axis 3312 under the thrust of the first connecting rod 322, and further drives the second clamping plate 333 connected to the second supporting frame 331 to move towards the outer wall of the large-diameter PE pipe 100 until the surface of the second clamping plate 333 contacts the outer wall surface of the large-diameter PE pipe 100, and simultaneously drives the second connecting rod 332 to move towards the third supporting frame 341, and the third supporting frame 341 rotates clockwise along the ninth hinge axis 341 under the thrust of the second connecting rod 332, and further drives the third clamping plate 343 connected to the third supporting frame 341341 to move towards the outer wall of the large-diameter PE pipe 100 until the surface of the third clamping plate 343 contacts the outer wall surface of the large-diameter PE pipe 100, and simultaneously drives the third connecting rod 342 to move towards the fourth supporting frame 341351, the fourth supporting frame 351 rotates clockwise along the twelfth hinge shaft 3512 under the action of the thrust of the third connecting rod 342, so as to drive the fourth clamping plate 353 connected with the fourth supporting frame 351 to move towards the outer wall of the large-diameter PE pipe 100 until the surface of the fourth clamping plate 353 contacts with the surface of the outer wall of the large-diameter PE pipe 100, and simultaneously drive the fourth connecting rod 352 to move towards the first supporting frame 321, when the first clamping plate 323, the second clamping plate 333, the third clamping plate 343 and the fourth clamping plate 353 completely clamp the outer wall of the large-diameter PE pipe 100, the third hinge shaft 3215 is jacked, the first connecting rod 322, the second connecting rod 332, the third connecting rod 342 and the fourth connecting rod 352 do not move any more, and the large-diameter PE pipe 100 is effectively clamped; after the large-diameter PE pipe 100 is cut, the movable end of the cylinder contracts to drive the first support frame 321 to rotate counterclockwise, the second support frame 331, the third support frame 341, and the fourth support frame 351 rotate synchronously with the first support frame 321, and further drive the first clamping plate 323, the second clamping plate 333, the third clamping plate 343, and the fourth clamping plate 353 not to clamp the large-diameter PE pipe 100, and each clamping plate is separated from the outer wall of the large-diameter PE pipe 100.
The clamping mechanism in the prior art basically adopts the clamping devices which are symmetrical up and down or left and right to clamp the small-diameter PE pipe, the large-diameter PE pipe 100 has larger diameter and easily fluctuates wall thickness, and the clamping devices clamp the large-diameter PE pipe often to generate local stress blind areas, so that the section of the cut large-diameter PE pipe 100 is uneven, and the cutting requirement of the large-diameter PE pipe 100 is difficult to meet. The first clamping mechanism 30 that this scheme set up, the second clamping mechanism 40 adopts the rotation type to press from both sides tightly, its first splint 323, the second splint 333, the third splint 343, the fourth splint 353 evenly sets up on the outer wall of major diameter PE tubular product 100, the realization is to the effective clamp of major diameter PE tubular product 100 tightly, simultaneously first clamping mechanism 30, the second clamping mechanism 40 still sets up respectively in frame 20 both sides, so that the major diameter PE tubular product 100 of frame 20 both sides is pressed from both sides tightly completely, there is not local atress blind area, its clamp effect is better, effectively promote the cutting quality of major diameter PE tubular product 100, major diameter PE tubular product 100 is through the terminal surface damage after the cutting, there is not the piece, major diameter PE tubular product 100 yield promotes more than 20%.
Specifically, the rotating mechanism comprises a servo motor 51, a driving gear, a driven gear 52 and a rotating disc 53, when the large-diameter PE pipe 100 is cut, the servo motor 51 drives the driving gear to rotate, the driving gear is engaged with the driven gear 52, so as to drive the rotating disc 53 to rotate clockwise or counterclockwise, the cutting mechanism 60 comprises a hydraulic power element 61, a second cylinder 62, a first guide rail 63, a positioning block 64 and a cutting knife 65, the hydraulic power element 61 drives the movable end of the second cylinder 62 to eject, so as to drive the positioning block 64 to gradually move towards the outer wall of the large-diameter PE pipe 100 along the first guide rail 63, when the cutting knife 65 is in contact with the outer wall of the large-diameter PE pipe 100, the cutting knife 65 rotates along the axial direction of the large-diameter PE pipe 100 along with the rotating disc 53, so as to effectively cut the large-diameter PE pipe 100, and when the positioning block 64 moves to, the hydraulic power element 61 drives the movable end of the second cylinder 62 to contract, so that the positioning block 64 is restored to the original position, and simultaneously the servo motor 51 stops working, and the rotating disc 53 does not rotate any more.
The scheme is simultaneously provided with a rotating mechanism and a cutting mechanism 60, the rotating mechanism and the cutting mechanism 60 work synchronously, the cutting mechanism 60 is positioned between the first clamping mechanism 30 and the second clamping mechanism 40 to cut the large-diameter PE pipe 100 in a completely clamped state, the cutting mechanism 60 is also arranged on the rotating mechanism, the cutting mechanism 60 rotates synchronously along with the rotating mechanism, the rotary cutting of the large-diameter PE pipe 100 is realized, compared with the existing fixed-point cutting and fixed-plane cutting, the cutting knife 65 rotates, the large-diameter PE pipe 100 does not rotate, the rotary cutting precision is higher, the cutting knife 65 cuts the large-diameter PE pipe 100 layer by layer in the rotating process, the cutting knife 65 uniformly disperses acting force on each layer of cutting surfaces on the outer wall of the large-diameter PE pipe 100, the cutting surfaces are smoother, flatter, free of chips and free of offset in the cutting process, the yield of the large-diameter PE pipe 100 is remarkably improved, meanwhile, the large-diameter PE pipe 100 does not need to rotate in the cutting process, the operating power and the energy consumption of cutting equipment are greatly reduced, the use cost of the cutting equipment can be effectively reduced, and the product competitiveness of the large-diameter PE pipe 100 is improved.
Specifically, a plurality of support rods are further arranged in the workbench 10, a movable pulley or a sliding chute is arranged at the top end of each support rod, the movable pulley is located under the large-diameter PE pipe 100, so that the large-diameter PE pipe 100 moves from the second clamping mechanism 40 to the first clamping mechanism 30 on the movable pulley or the sliding chute, and the large-diameter PE pipe 100 is located in the first circular through hole 221 and the second circular through hole 531.
Further, the first clamping unit 32 includes a first supporting frame 321, a first connecting rod 322, and a first clamping plate 323, wherein one end of the first supporting frame 321 is provided with a first hinge shaft 3213, a second hinge shaft 3214, a third hinge shaft 3215, and a fourth hinge shaft 3216, the first hinge shaft 3213 is hinged to one end of the first connecting rod 322, so that the first connecting rod 322 moves along with the rotation of the first supporting frame 321, that is, the first connecting rod 322 moves towards the second supporting frame 331 when the first supporting frame 321 rotates clockwise, the first connecting rod 322 moves towards the first cylinder 31 when the first supporting frame 321 rotates counterclockwise, the second hinge shaft 3214 is hinged to the fixing ring 36, so that the first supporting frame 321 rotates clockwise or counterclockwise on the fixing ring 36 along the second hinge shaft 3214 after receiving the force of the movable end of the first cylinder 31, and the third hinge shaft 3215 is hinged to the other end of the fourth connecting rod 352, the acting force of the fourth connecting rod 352 is transmitted to the third hinge shaft 3215, the fourth hinge shaft 3216 is movably connected to the movable end of the first cylinder 31 to bear the pushing or pulling force of the movable end of the first cylinder 31, and further drives the first support frame 321 connected to the fourth hinge shaft 3216 to rotate locally clockwise or counterclockwise, the first clamp plate 323 is disposed at the other end of the first support frame 321, and the first clamp plate 323 is parallel to the axial direction of the large-diameter PE pipe to clamp the large-diameter PE pipe 100.
Further, the second clamping unit 33 comprises a second supporting frame 331, a second connecting rod 332, a second clamping plate 333, one end of the second support frame 331 is provided with a fifth hinge shaft 3311, a sixth hinge shaft 3312, and a seventh hinge shaft 3313, the fifth hinge shaft 3311 is hinged to the other end of the first connecting rod 322, so as to transmit the acting force of the first connecting rod 322 to the second supporting frame 331, the sixth hinge shaft 3312 is hinged with the fixing ring 36, so that the second support 331 synchronously rotates clockwise or counterclockwise on the fixing ring 36 along the sixth hinge axis 3312, the seventh hinge axis 3313 is hinged to one end of the second connecting rod 332, so as to transmit the acting force of the rotated second supporting frame 331 to the second connecting rod 332, the second clamping plate 333 is disposed at the other end of the second supporting frame 331, the second clamping plate 333 is parallel to the axial direction of the large-diameter PE pipe to clamp the large-diameter PE pipe 100.
Further, the third clamping unit 34 includes a third supporting frame 341, a third connecting rod 342, and a third clamping plate 343, an eighth hinge shaft 3411, a ninth hinge shaft 3412 and a tenth hinge shaft 3413 are provided at one end of the third supporting frame 341, the eighth hinge shaft 3411 is hinged to the other end of the second connecting rod 332, so as to transmit the force of the second connecting rod 332 to the third supporting frame 341, the ninth hinge shaft 3412 is hinged to the fixing ring 36, so that the third supporting frame 341 synchronously rotates clockwise or counterclockwise on the fixed ring 36 along the ninth hinge shaft 3412, the tenth hinge shaft 3413 is hinged to one end of the third connecting rod 342, so as to transmit the acting force of the rotated third supporting frame 341 to the third connecting rod 342, the third clamping plate 343 is disposed at the other end of the third supporting frame 341, the third clamping plate 343 is parallel to the axial direction of the large-diameter PE pipe to clamp the large-diameter PE pipe 100.
Further, the fourth clamping unit 35 includes a fourth support frame 351, a fourth connecting rod 352, and a fourth clamp 353, the fourth support frame 351 is provided at one end thereof with an eleventh hinge shaft 3511, a twelfth hinge shaft 3512, and a thirteenth hinge shaft 3513, the eleventh hinge shaft 3511 is hinged to the other end of the third connecting rod 342 to transmit the force of the third connecting rod 342 to the fourth support frame 351, the twelfth hinge shaft 3512 is hinged to the fixing ring 36 to allow the fourth support frame 351 to synchronously rotate clockwise or counterclockwise on the fixing ring 36 along the twelfth hinge shaft 3512, the thirteenth hinge shaft 3513 is hinged to one end of the fourth connecting rod 352 to transmit the force after the rotation of the fourth support frame 351 to the fourth connecting rod 352, the fourth clamp 353 is provided at the other end of the fourth support frame 351, and the fourth clamp 353 is parallel to the axial direction of the large-diameter PE pipe, to clamp the large diameter PE tubing 100.
Further, the first support frame 321, the second support frame 331, the third support frame 341, and the fourth support frame 351 have the same structure, the first support frame 321 includes a first support plate 3211 and a second support plate 3212, the first support plate 3211 is an L-shaped or ham-shaped rigid plate, and a plurality of through holes for installing hinge shafts, screws, or lead screws are opened at one end of the first support plate 3211, a plurality of arc-shaped surfaces are further disposed on one side of the first support plate 3211 close to the first clamping plate 323, the first support plate 3211 and the second support plate 3212 are disposed opposite to each other, so as to form a gap for installing the first connecting rod 322, the second connecting rod 332, the third connecting rod 342, or the fourth connecting rod 352, so that each connecting rod moves after receiving an external force in the gap.
Specifically, the first connecting rod 322, the second connecting rod 332, the third connecting rod 342, and the fourth connecting rod 352 are disposed in the gap between the first supporting plate 3211 and the second supporting plate 3212, so that the volume of the clamping mechanism can be greatly reduced, the installation efficiency of the clamping mechanism can be improved, and the space utilization rate of the working table 10 and the rack 20 can be improved.
Further, the movable end of the first cylinder 31 of the first clamping mechanism 30 is arranged in the opposite direction to the movable end of the first cylinder 31 of the second clamping mechanism 40.
Specifically, the first clamping mechanism 30 is disposed on one side of the frame 20 to clamp the large-diameter PE tube 100 on one side of the frame 20, the second clamping mechanism 40 is disposed on the other side of the frame 20 to clamp the large-diameter PE tube 100 on the other side of the frame 20, the direction of the first cylinder 31 mounted on the first clamping mechanism 30 is opposite to the direction of the first cylinder 31 mounted on the second clamping mechanism, the movable end of the first cylinder 31 of the first clamping mechanism 30 is ejected to push the first support frame 321, the second support frame 331, the third support frame 341 and the fourth support frame to rotate clockwise, so as to drive the first clamping plate 323, the second clamping plate 333, the third clamping plate 343 and the fourth clamping plate 353 to effectively clamp the outer wall of the large-diameter PE tube 100, and the movable end of the first cylinder 31 of the second clamping mechanism is ejected to push the first support frame 321, the second support frame 331, the second support frame 351, The third supporting frame 341 and the fourth supporting frame 351 rotate clockwise, and for the first clamping mechanism 30, the rotating direction of each supporting frame of the second clamping mechanism is counterclockwise, so as to drive the first clamping plate 323, the second clamping plate 333, the third clamping plate 343 and the fourth clamping plate 353 to effectively clamp the outer wall of the large-diameter PE pipe 100. Clamping is simultaneously carried out on the large-diameter PE pipes 100 on two sides of the rack 20, the directions of clamping acting forces of the first clamping mechanism 30 and the second clamping mechanism on the large-diameter PE pipes 100 are opposite, the large-diameter PE pipes 100 are completely clamped, meanwhile, rotating torsion in the width direction of the large-diameter PE pipes 100 can be offset, the large-diameter PE pipes 100 are not affected by external force in the length direction and always keep in a horizontal state, and an ideal cutting environment is provided for the large-diameter PE pipes 100.
The modules or units in the device of the embodiment of the invention can be combined, divided and deleted according to actual needs.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides a quick cutting device of major diameter PE tubular product which characterized in that: the cutting machine comprises a workbench, a rack, a first clamping mechanism, a second clamping mechanism, a rotating mechanism and a cutting mechanism, wherein the workbench is horizontally arranged, the rack is arranged on the upper surface of the workbench, the first clamping mechanism is arranged on one side of the rack, the second clamping mechanism is arranged on the other side of the rack, the rotating mechanism is arranged on a first substrate, the cutting mechanism is arranged on one side of the rotating mechanism, the rack is a quadrilateral frame with a hollow interior, a first substrate and a second substrate are respectively arranged on two sides of the rack, a first circular through hole is further formed in the central positions of the first substrate and the second substrate, the first clamping mechanism comprises a first air cylinder, a first clamping unit, a second clamping unit, a third clamping unit, a fourth clamping unit and a fixing ring, a first air cylinder fixing end is arranged on one side of the first substrate close to the first circular through hole, and a first air cylinder moving end is movably connected with one end of the first clamping unit, the other end of the first clamping unit extends to one side of the large-diameter PE pipe, one end of the second clamping unit is hinged to one end of the first clamping unit, the other end of the second clamping unit extends to one side of the large-diameter PE pipe, one end of the third clamping unit is hinged to one end of the second clamping unit, the other end of the third clamping unit extends to one side of the large-diameter PE pipe, one end of the fourth clamping unit is hinged to one end of the third clamping unit, the other end of the fourth clamping unit extends to one side of the large-diameter pipe, one end of the fourth clamping unit is hinged to one end of the first clamping unit, the fixing ring is arranged on one side of the first clamping unit, the second clamping unit, the third clamping unit and the fourth clamping unit, the rotating mechanism comprises a servo motor, a driving gear, a driven gear and a rotating disk, and the servo motor is arranged on one side of the first substrate close to the, the utility model discloses a cutting machine, including cutting mechanism, driving gear, servo motor, driven gear, hydraulic power component, second cylinder, first guide rail, locating piece, cutting knife, driving gear, servo motor, cutting knife and cutting knife are connected, the cutting knife other end extends to major diameter PE tubular product outer wall top.
2. The large-diameter PE pipe rapid cutting device according to claim 1, wherein: first tight unit of clamp includes first support frame, head rod, first splint, first support frame one end is provided with first articulated shaft, second articulated shaft, third articulated shaft, fourth articulated shaft, first articulated shaft is articulated with head rod one end, the second articulated shaft is articulated with solid fixed ring, third articulated shaft is articulated with the fourth connecting rod other end, fourth articulated shaft and first cylinder expansion end swing joint, first splint set up in the first support frame other end, first splint are parallel with major diameter PE pipe axis direction.
3. The large-diameter PE pipe rapid cutting device according to claim 1, wherein: the second
The clamping unit comprises a second support frame, a second connecting rod and a second clamping plate, wherein one end of the second support frame is provided with a fifth articulated shaft, a sixth articulated shaft and a seventh articulated shaft, the fifth articulated shaft is articulated with the other end of the first connecting rod, the sixth articulated shaft is articulated with a fixing ring, the seventh articulated shaft is articulated with one end of the second connecting rod, the second clamping plate is arranged at the other end of the second support frame, and the second clamping plate is parallel to the axis direction of the large-diameter PE pipe.
4. The large-diameter PE pipe rapid cutting device according to claim 1, wherein: the third
The clamping unit comprises a third support frame, a third connecting rod and a third clamping plate, wherein an eighth hinged shaft, a ninth hinged shaft and a tenth hinged shaft are arranged at one end of the third support frame, the eighth hinged shaft is hinged to the other end of the second connecting rod, the ninth hinged shaft is hinged to the fixing ring, the tenth hinged shaft is hinged to one end of the third connecting rod, the third clamping plate is arranged at the other end of the third support frame, and the third clamping plate is parallel to the axis direction of the large-diameter PE pipe.
5. The large-diameter PE pipe rapid cutting device according to claim 1, wherein: the fourth
The clamping unit comprises a fourth support frame, a fourth connecting rod and a fourth clamping plate, wherein an eleventh hinged shaft, a twelfth hinged shaft and a thirteenth hinged shaft are arranged at one end of the fourth support frame, the eleventh hinged shaft is hinged to the other end of the third connecting rod, the twelfth hinged shaft is hinged to the fixing ring, the thirteenth hinged shaft is hinged to one end of the fourth connecting rod, the fourth clamping plate is arranged at the other end of the fourth support frame, and the fourth clamping plate is parallel to the axis direction of the large-diameter PE pipe.
6. The large-diameter PE pipe quick cutting apparatus according to any one of claims 2 to 5, wherein: the first support frame, the second support frame, the third support frame and the fourth support frame are identical in structure, the first support frame comprises a first support plate and a second support plate, the first support plate and the second support plate are arranged oppositely, and a gap for arranging a first connecting rod, a second connecting rod, a third connecting rod or a fourth connecting rod is formed.
7. The large-diameter PE pipe rapid cutting device according to claim 1, wherein: the arrangement direction of the first cylinder movable end of the first clamping mechanism is opposite to that of the first cylinder movable end of the second clamping mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911159569.1A CN110883829A (en) | 2019-11-22 | 2019-11-22 | Quick cutting device of major diameter PE tubular product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911159569.1A CN110883829A (en) | 2019-11-22 | 2019-11-22 | Quick cutting device of major diameter PE tubular product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110883829A true CN110883829A (en) | 2020-03-17 |
Family
ID=69748547
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911159569.1A Pending CN110883829A (en) | 2019-11-22 | 2019-11-22 | Quick cutting device of major diameter PE tubular product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110883829A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347097A (en) * | 2020-04-18 | 2020-06-30 | 六安正辉优产机电科技有限公司 | Double-saw circular cutting machine for machining stainless steel pipe fitting |
| CN111482650A (en) * | 2020-04-18 | 2020-08-04 | 六安正辉优产机电科技有限公司 | Surrounding component for cutting stainless steel pipeline |
| CN111843264A (en) * | 2020-07-16 | 2020-10-30 | 曹玉娣 | Chemical tank manufacturing, welding, forming and correcting treatment process |
| CN112223392A (en) * | 2020-09-29 | 2021-01-15 | 浙江金纬管道设备制造有限公司 | Gapless aperture type clamping device |
| CN112676489A (en) * | 2020-12-17 | 2021-04-20 | 衢州学院 | Cable cutting device in large-diameter wire harness processing |
| CN112847547A (en) * | 2020-12-24 | 2021-05-28 | 徐州腾泽管业有限公司 | PE pipe groove cutting equipment and working method thereof |
| CN114179405A (en) * | 2021-11-05 | 2022-03-15 | 安徽杰蓝特新材料有限公司 | Production process of HDPE (high-density polyethylene) water supply and drainage pipe |
-
2019
- 2019-11-22 CN CN201911159569.1A patent/CN110883829A/en active Pending
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347097A (en) * | 2020-04-18 | 2020-06-30 | 六安正辉优产机电科技有限公司 | Double-saw circular cutting machine for machining stainless steel pipe fitting |
| CN111482650A (en) * | 2020-04-18 | 2020-08-04 | 六安正辉优产机电科技有限公司 | Surrounding component for cutting stainless steel pipeline |
| CN111482650B (en) * | 2020-04-18 | 2021-07-16 | 浙江天赐泵业股份有限公司 | Surrounding component for cutting stainless steel pipeline |
| CN111843264A (en) * | 2020-07-16 | 2020-10-30 | 曹玉娣 | Chemical tank manufacturing, welding, forming and correcting treatment process |
| CN112223392A (en) * | 2020-09-29 | 2021-01-15 | 浙江金纬管道设备制造有限公司 | Gapless aperture type clamping device |
| CN112676489A (en) * | 2020-12-17 | 2021-04-20 | 衢州学院 | Cable cutting device in large-diameter wire harness processing |
| CN112676489B (en) * | 2020-12-17 | 2023-12-01 | 衢州学院 | Cable cutting device in large-diameter wire harness processing |
| CN112847547A (en) * | 2020-12-24 | 2021-05-28 | 徐州腾泽管业有限公司 | PE pipe groove cutting equipment and working method thereof |
| CN114179405A (en) * | 2021-11-05 | 2022-03-15 | 安徽杰蓝特新材料有限公司 | Production process of HDPE (high-density polyethylene) water supply and drainage pipe |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110883829A (en) | Quick cutting device of major diameter PE tubular product | |
| CN211590321U (en) | Quick cutting device of major diameter PE tubular product | |
| CN113118696B (en) | Intelligent welding device and method for pipe fitting end flange | |
| CN113927716A (en) | Side cut device to size environment-friendly concrete dicing | |
| CN105710487A (en) | Steel pipe placing and cutting device | |
| CN211590322U (en) | Clamping device for cutting large-diameter PE (polyethylene) pipe | |
| CN113858758B (en) | Trimming treatment equipment for solar cell panel after being pressed and formed | |
| CN105234979A (en) | Equipment used for cutting polyvinyl chloride (PVC) pipe | |
| CN105397181A (en) | Full-automatic efficient discharging sawing machine | |
| CN215735070U (en) | Hot pressing equipment for producing heat-conducting aluminum substrate circuit | |
| CN219602859U (en) | Strip separating mechanism of heat conduction double faced adhesive tape | |
| CN219726515U (en) | Cutting equipment for fluorine release film processing | |
| CN217166179U (en) | Processing equipment for sheet metal processing | |
| CN213857394U (en) | Assembled bathroom processing is with cutting material saw cuts device | |
| CN219426868U (en) | Engineering material cutting device who facilitates use | |
| CN114798862B (en) | Processing device for biaxially oriented flexible electronic device | |
| CN220782992U (en) | Groove processing equipment for wind power tower production | |
| CN219073792U (en) | Tubular product rotation scraping device | |
| CN212576995U (en) | Part cleaning equipment is used in cell-phone production | |
| CN209868047U (en) | Positioning tool for rack milling and drilling | |
| CN209110394U (en) | A kind of clamping cutter device of high-performance metal silk production | |
| CN214053921U (en) | Movable full-automatic servo aluminum cutting machine | |
| CN216728861U (en) | Automatic cut integrated cooling type tin bar extruder | |
| CN220481200U (en) | Trimming device for high-temperature polycrystalline heat-insulating fiberboard production | |
| CN219801709U (en) | Wire stripper for wiring |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |